Material separating device of vibration polishing screen
By designing a vibrating polishing screen material separation device with two-layer spiral tubes and screening holes, combined with magnetic plate adsorption technology, the problem of manual separation of special-shaped parts and grinding balls is solved, and efficient and accurate material separation and automatic discharge are achieved.
Patent Information
- Application Number
- CN202421364835.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In existing vibration polishing machines, special-shaped parts and stainless steel grinding balls are mixed in the polishing machine. Manual separation is cumbersome and cannot guarantee quality. The conventional electric screen structure causes the parts to be stuck, which is time-consuming and may be mixed.
A vibration polishing screen material separation device is designed, including two layers of parallel spiral tubes and screening holes, combining vibration screening and magnetic plate adsorption technology to prevent special-shaped parts from getting stuck in the screen and realize automatic discharge.
It realizes efficient and accurate material separation, reduces the time and errors of manual separation, avoids parts jams and mixing problems, and improves polishing efficiency.
Smart Images

Figure CN222768099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration polishing screens, in particular to a vibration polishing screen material separation device. Background Art
[0002] Ferromagnetic special-shaped parts produced by powder metallurgy process will inevitably have burrs on the corners after being stamped by molds. Polishing and deburring them with a vibration polisher is a routine processing procedure, but the polished special-shaped parts are mixed with stainless steel grinding balls in the polishing machine, which are also mixed with failed and deformed grinding balls. The manual separation process is cumbersome and the quality cannot be guaranteed. There is a risk of mixing materials between the previous and subsequent batches. If the failed grinding balls are not cleaned up in time, the polishing efficiency will be low. When separating special-shaped parts with conventional electric screen structures, the parts are easily stuck in the screen, resulting in the stainless steel grinding balls that are expected to be separated not being able to fall quickly. The stuck products need to be cleaned manually, which is time-consuming and may cause mixing. Utility Model Content
[0003] The utility model aims to provide a vibrating polishing screen material separation device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A vibrating polishing screen material separation device comprises a bracket, a vibrating spring is provided at the lower end of the bracket, and a screening part is provided at the upper end of the bracket;
[0006] The screening part includes a first spiral tube and a second spiral tube, the first spiral tube and the second spiral tube are parallel and fixedly connected, the first spiral tube and the second spiral tube are arranged obliquely with respect to a horizontal plane, a first screening hole is provided at the lower part of the first spiral tube, a second screening hole is provided at the lower part of the second spiral tube near the lower part of the first spiral tube, the second screening hole connects the upper part of the first spiral tube and the lower part of the second spiral tube, and an active magnetic plate is detachably connected to the upper end of the second spiral tube.
[0007] As a further solution of the utility model: a base is provided under the bracket, the bracket is movably connected to the base via a vibration spring, and a driving motor for driving the bracket to vibrate is provided on the base.
[0008] As a further solution of the utility model: a first material storage box is connected to the middle of the bracket, and the first material storage box is located below the first spiral tube.
[0009] As a further solution of the utility model: a groove is provided on the inner side of the bracket, and the first storage box is fixedly connected to the bracket via the groove.
[0010] As a further solution of the utility model: the end of the first spiral tube is detachably connected to a first baffle, and the end of the second spiral tube is detachably connected to a second baffle.
[0011] As a further solution of the utility model: a plurality of the first sieve holes are provided and the plurality of the first sieve holes are evenly distributed, and the diameter of the first sieve holes is the minimum allowable size of the grinding balls for polishing.
[0012] As a further solution of the utility model: a plurality of the second sieve holes are provided and the plurality of the second sieve holes are evenly distributed, and a diameter of the second sieve holes is between a size of the sieved material and a size of the grinding balls for polishing.
[0013] As a further solution of the utility model: a pyramid is provided between adjacent screening holes, the pyramid is a regular polygonal pyramid, and the side length and height of the pyramid are twice the size of the screening material.
[0014] As a further solution of the utility model: a tray is provided at the upper end of the second spiral tube, the tray is located at the highest point of the second spiral tube, and the lower end of the tray is connected to the second spiral tube.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The present application is provided with two layers of spiral tubes arranged in parallel, and screening holes are provided at the bottom of the two layers of spiral tubes. Through the double-layer structure and vibration screening, materials can be separated efficiently and accurately; at the same time, a baffle is provided, and the materials can be automatically discharged when the baffle is opened. It is both a working bin and a discharging bin, with a compact structure and efficient screening;
[0017] 2. The present application is provided with polygonal prisms, supplemented by appropriate spacing, which can prevent special-shaped parts from getting stuck in the screen;
[0018] 3. When the present application is performing high-load separation work, the magnetic plate laid on the outer side of the upper part of the second spiral tube can partially adsorb the parts above the pipe, reduce the screening pressure of the mesh below, and avoid blockage. The stainless steel grinding balls are not ferromagnetic and will not be affected. After the screening is completed, the magnetic plate is removed, and the adsorbed parts fall freely and are discharged together with the products in the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of this embodiment;
[0020] In the figure: 1-base, 2-vibration spring, 3-bracket, 4-first spiral tube, 5-first storage box, 6-first baffle, 7-second spiral tube, 8-second baffle, 9-tray, 10-prism, 11-active magnetic plate, 12-groove. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 In an embodiment of the utility model, a vibrating polishing screen material separation device includes a bracket 3, a vibration spring 2 is provided at the lower end of the bracket 3, a base 1 is provided below the bracket 3, the bracket 3 is movably connected to the base 1 through the vibration spring 2, and a driving motor for driving the bracket 3 to vibrate is provided on the base 1.
[0023] A screening part is provided at the upper end of the bracket 3; the screening part includes a first spiral tube 4 and a second spiral tube 7, the first spiral tube 4 and the second spiral tube 7 are parallel and fixedly connected, the first spiral tube 4 and the second spiral tube 7 are arranged inclined with respect to the horizontal plane, the end of the first spiral tube 4 is detachably connected with a first baffle 6, the end of the second spiral tube 7 is detachably connected with a second baffle 8, a tray 9 is provided at the upper end of the second spiral tube 7, the tray 9 is located at the highest point of the second spiral tube 7, the lower end of the tray 9 is connected with the second spiral tube 7, a first material storage box 5 is connected to the middle part of the bracket 3, a groove 12 is provided on the inner side of the bracket 3, the first material storage box 5 is fixedly connected to the bracket 3 through the groove 12, and the first material storage box 5 is located below the first spiral tube 4.
[0024] A first sieve hole is provided at the lower part of the first spiral tube 4, and a plurality of first sieve holes are provided and the plurality of first sieve holes are evenly distributed. The diameter of the first sieve hole is the minimum allowable size of the polishing grinding ball. In the present embodiment, the diameter of the first sieve hole is 5 mm, and the spacing between the first sieve holes is 10 mm. A second sieve hole is provided at the lower part of the second spiral tube 7 near the first spiral tube 4, and a plurality of second sieve holes are provided and the plurality of second sieve holes are evenly distributed. In the present embodiment, the diameter of the second sieve hole is 8 mm, and the spacing between the second sieve holes is 20 mm. The diameter of the second sieve hole is between the size of the sieved material and the size of the polishing grinding ball. A prism 10 is provided between adjacent sieve holes. The prism 10 is a regular polygonal prism, and the side length and height of the prism are twice the size of the sieved material. The second sieve hole connects the upper part of the first spiral tube 4 and the lower part of the second spiral tube 7. The upper end of the second spiral tube 7 is detachably connected with an active magnetic plate 11.
[0025] When the utility model is in use, the driving motor is turned on to ensure that the equipment vibrates regularly. The material is introduced into the tray 9, and the material falls freely into the second spiral tube 7 under vibration. At the same time, in the process of the material moving from the higher end of the second spiral tube 7 to the lower end, the stainless steel grinding balls pass through the second screening holes and fall into the first spiral tube 4. The special-shaped parts are accumulated at the tail end of the second spiral tube 7 and blocked by the second baffle 8. Some parts are adsorbed on the inner wall of the pipe due to the attraction of the active magnetic plate 11. The minimum size of the special-shaped parts is about 10mm, and the distance between the bottoms of any two prisms 10 is 8mm, so the parts will be temporarily stuck in the middle between the two prisms 10 during vibration and will not be stuck in the screen. Since the prisms 10 are smooth, the parts are easy to detach from the prisms 10 and be thrown up during the next vibration. The fallen stainless steel grinding balls will vibrate and screen again after entering the first spiral tube 4. The first screening hole at the bottom of the first spiral tube 4 ensures that unqualified grinding balls are screened out within a limited stroke. Unqualified grinding balls will fall into the first storage box 5, and qualified grinding balls will accumulate at the tail end of the first spiral tube 4 and be blocked by the first baffle 6. After the screening is completed, the first baffle 6 is opened first to take out the qualified grinding balls, and then the second baffle 8 is opened and the movable magnetic plate 11 is moved away to take out the parts, and the screening work is completed.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A vibrating polishing screen material separation device, comprising a bracket (3), characterized in that: A vibration spring (2) is provided at the lower end of the bracket (3), and a screening part is provided at the upper end of the bracket (3); The screening part comprises a first spiral tube (4) and a second spiral tube (7), the first spiral tube (4) and the second spiral tube (7) are parallel and fixedly connected, the first spiral tube (4) and the second spiral tube (7) are arranged obliquely with respect to a horizontal plane, a first screening hole is provided at the lower part of the first spiral tube (4), a second screening hole is provided at the lower part of the second spiral tube (7) near the lower part of the first spiral tube (4), the second screening hole connects the upper part of the first spiral tube (4) and the lower part of the second spiral tube (7), and the upper end of the second spiral tube (7) is detachably connected with a movable magnetic plate (11).
2. A vibrating polishing screen material separation device according to claim 1, characterized in that: A base (1) is provided below the support (3); the support (3) is movably connected to the base (1) via a vibration spring (2); and a driving motor for driving the support (3) to vibrate is provided on the base (1).
3. A vibrating polishing screen material separation device according to claim 1, characterized in that: A first material storage box (5) is connected to the middle of the bracket (3), and the first material storage box (5) is located below the first spiral tube (4).
4. A vibrating polishing screen material separation device according to claim 3, characterized in that: A groove (12) is provided on the inner side of the bracket (3), and the first material storage box (5) is fixedly connected to the bracket (3) via the groove (12).
5. The vibrating polishing screen material separation device according to claim 1, characterized in that: The end of the first spiral tube (4) is detachably connected to a first baffle (6), and the end of the second spiral tube (7) is detachably connected to a second baffle (8).
6. A vibrating polishing screen material separation device according to claim 1, characterized in that: There are a plurality of first sieve holes which are evenly distributed, and the diameter of the first sieve holes is the minimum allowable size of a polishing ball.
7. A vibrating polishing screen material separation device according to claim 1, characterized in that: A plurality of the second sieve holes are provided and are evenly distributed. The diameter of the second sieve holes is between the size of the sieved material and the size of the grinding balls used for polishing.
8. The vibrating polishing screen material separation device according to claim 1, characterized in that: A pyramid (10) is provided between adjacent screening holes. The pyramid (10) is a regular polygonal pyramid. The side length and height of the pyramid are twice the size of the screening material.
9. A vibrating polishing screen material separation device according to claim 1, characterized in that: A tray (9) is provided at the upper end of the second spiral tube (7), the tray (9) is located at the highest point of the second spiral tube (7), and the lower end of the tray (9) is connected to the second spiral tube (7).