PE pipeline curled edge cutting device

By setting a fixing mechanism and a stabilizing mechanism in the PE pipeline crimping cutting device, the automatic fixing and rotary edge cutting of PE pipelines is achieved, which solves the problem of uneven cutouts of PE pipeline connection joints, improves working efficiency and adapts to pipes of different lengths.

CN222768546UActive Publication Date: 2025-04-18SHANDONG HUANHAI PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421368529.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-18
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In PE pipeline production, further cutting of the pipe connection joint is required to perform further cutting of the pipe connection joint.

Method used

A PE pipe crimping removal device is provided, including a fixing mechanism and a stabilizing mechanism. The fixing mechanism drives the bevel gears and driven gears to rotate by driving the motor, drives the connecting pipe, fixing pipe and PE pipe to rotate, and cuts the curled edges with the cutter head. The stabilization mechanism adapts to PE pipes of different lengths through inner tubes, threaded columns and rollers.

Benefits of technology

It realizes automatic fixing and rotary edge cutting of PE pipelines, saves time and effort, improves the efficiency of crimping cutting, and can adapt to PE pipelines of different lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a curled edge cutting device for a PE pipeline. The PE pipeline curled edge cutting device comprises a base, and a fixing mechanism and a stabilizing mechanism are arranged on the base; the fixing mechanism comprises a driving motor, the driving motor is fixedly installed on the base, the output end of the driving motor is fixedly connected with a bevel gear, one side of the bevel gear is connected with a driven gear in a meshed mode, the driven gear is fixedly connected with a rotating pipe, one end of the rotating pipe is fixedly connected with a connecting pipe, and the connecting pipe is fixedly connected with the rotating pipe. The other end of the connecting pipe is fixedly connected with a fixing pipe, the fixing pipe is slidably connected with an arc-shaped clamping block, an air bag is arranged in the fixing pipe, one side of the air bag is fixedly connected with a connecting air pipe, the other end of the connecting air pipe is fixedly connected with a sealing bearing, and the inner side of the sealing bearing is fixedly connected with an air inlet pipe. The PE pipeline curled edge cutting device has the advantages that PE can be automatically fixed and rotationally cut edges, and time and labor are saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pipeline connection, and in particular relates to a PE pipeline curling and cutting device. Background Art

[0002] Polyethylene pipes are used in a wide range of applications, from small-section yellow pipes for natural gas to thick-walled black pipes with a diameter of 48in for industrial and urban pipelines. Large diameter hollow wall pipes are growing rapidly as a substitute for concrete stormwater drains and other sewer lines. They have excellent resistance to most domestic and industrial chemicals.

[0003] In the production of PE pipes, there will be problems such as whether the cut of the pipe connection joint is smooth, without curling, burrs, cracks, splits, and obvious misalignment. Further cutting work is required on the pipe connection joint.

[0004] Therefore, it is necessary to provide a new PE pipe edge cutting device to solve the above technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a PE pipe edge cutting device which can automatically fix and rotate PE to cut the edge, thus saving time and labor.

[0006] In order to solve the above technical problems, the utility model provides a PE pipe edge cutting device comprising: a base, on which a fixing mechanism and a stabilizing mechanism are arranged;

[0007] The fixing mechanism comprises a driving motor, the driving motor is fixedly mounted on a base, an output end of the driving motor is fixedly connected to a bevel gear, one side of the bevel gear is meshingly connected to a driven gear, a rotating tube is fixedly connected to the driven gear, one end of the rotating tube is fixedly connected to a connecting tube, the other end of the connecting tube is fixedly connected to a fixing tube, an arc-shaped clamping block is slidably connected to the fixing tube, an air bag is arranged in the fixing tube, one side of the air bag is fixedly connected to a connecting air pipe, the other end of the connecting air pipe is fixedly connected to a sealing bearing, the inner side of the sealing bearing is fixedly connected to an air inlet pipe, the outer wall of the rotating tube is rotatably connected to a fixing platform, and the fixing platform is fixedly connected to the base;

[0008] A mounting plate is fixedly connected to the base, a cutter head is arranged on one side of the mounting plate, two screws are arranged on the mounting plate and the cutter head, and the cutter head is threadedly connected to the mounting plate through the two screws.

[0009] As a further solution of the utility model, the stabilizing mechanism includes a bottom plate, which is placed on the base, the top surface of the bottom plate is rotatably connected to an inner corrugated tube, the inner thread of the inner corrugated tube is connected to a threaded column, one side of the threaded column is fixedly connected to a telescopic rod, the bottom end of the telescopic rod is fixedly connected to the bottom plate, the top surface of the threaded column is fixedly connected to a bearing plate, and the bearing plate is rotatably connected to two rollers.

[0010] As a further solution of the utility model, the number of the arc-shaped blocks is three, and the arc-shaped blocks are distributed equidistantly in a circular shape about the transverse axis of the fixed tube, and the fixed tube is provided with three slide grooves corresponding to the three arc-shaped blocks.

[0011] As a further solution of the utility model, the top of the arc-shaped clamping block is made of rubber material, and the size of the bottom end of the arc-shaped clamping block matches the size of the inner wall of the fixed tube.

[0012] As a further solution of the utility model, the air inlet pipe is located on the transverse axis of the rotating pipe, and the transverse axes of the fixed pipe, the air bag, the connecting air pipe and the PE pipe body coincide with each other.

[0013] As a further solution of the utility model, the outer diameter of the threaded column is the same as the inner diameter of the inner corrugated tube, and the threaded column is located on the vertical axis of the bearing plate.

[0014] Compared with the related art, the PE pipe edge cutting device provided by the utility model has the following beneficial effects:

[0015] 1. The utility model sets a fixing mechanism, after the PE pipe body is put on the fixing pipe, the airbag is inflated to automatically complete the fixing work of the PE pipe body, and then the PE pipe body can be driven to rotate by the driving motor, so as to automatically complete the curling and cutting work of the PE pipe, saving time and labor, and improving the efficiency of the curling and cutting work;

[0016] 2. The utility model provides a stabilizing mechanism. After the stabilizing mechanism and the PE pipe body are matched and adjusted, when the PE pipe body of the same diameter is subsequently crimped and cut, the PE pipe body of different lengths can be adapted by moving the stabilizing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of the PE pipe edge cutting device provided by the utility model;

[0019] Figure 2A schematic diagram of the fixing mechanism structure of the PE pipe edge cutting device provided by the utility model;

[0020] Figure 3 The PE pipe edge cutting device provided by the utility model Figure 2 The enlarged schematic diagram at A in the middle;

[0021] Figure 4 This is a schematic diagram of the stabilizing mechanism structure of the PE pipe curling and cutting device provided by the utility model.

[0022] In the figure: 1. base; 2. driving motor; 3. bevel gear; 4. driven gear; 5. rotating tube; 6. connecting tube; 7. fixing tube; 8. arc-shaped block; 9. airbag; 10. connecting air pipe; 11. sealing bearing; 12. air inlet pipe; 13. fixing platform; 14. PE pipe body; 15. bottom plate; 16. inner corrugated tube; 17. threaded column; 18. telescopic rod; 19. bearing plate; 20. roller; 21. mounting plate; 22. cutter head; 23. screw. DETAILED DESCRIPTION

[0023] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in, Figure 1 This is a schematic diagram of the overall structure of the PE pipe edge cutting device of the utility model; Figure 2 This is a schematic diagram of the fixing mechanism structure of the PE pipe edge cutting device of the utility model; Figure 3 The utility model is a PE pipe edge cutting device Figure 2 The enlarged schematic diagram at A in the middle; Figure 4 The PE pipe edge cutting device provided by the utility model has a stabilizing mechanism structure schematic diagram. The PE pipe edge cutting device comprises: a base 1, on which a fixing mechanism and a stabilizing mechanism are arranged;

[0024] The fixing mechanism comprises a driving motor 2, which is fixedly mounted on a base 1, an output end of the driving motor 2 is fixedly connected with a bevel gear 3, one side of the bevel gear 3 is meshingly connected with a driven gear 4, a rotating tube 5 is fixedly connected to the driven gear 4, one end of the rotating tube 5 is fixedly connected with a connecting tube 6, the other end of the connecting tube 6 is fixedly connected with a fixing tube 7, an arc-shaped clamping block 8 is slidably connected to the fixing tube 7, an air bag 9 is arranged inside the fixing tube 7, one side of the air bag 9 is fixedly connected with a connecting air pipe 10, the other end of the connecting air pipe 10 is fixedly connected with a sealing bearing 11, the inner side of the sealing bearing 11 is fixedly connected with an air inlet pipe 12, the outer wall of the rotating tube 5 is rotatably connected with a fixing platform 13, and the fixing platform 13 is fixedly connected to the base 1;

[0025] A mounting plate 21 is fixedly connected to the base 1 , a cutter head 22 is disposed on one side of the mounting plate 21 , two screws 23 are disposed on both the mounting plate 21 and the cutter head 22 , and the cutter head 22 is threadedly connected to the mounting plate 21 via the two screws 23 .

[0026] like Figure 1 As shown, the stabilizing mechanism includes a bottom plate 15, the bottom plate 15 is placed on the base 1, the top surface of the bottom plate 15 is rotatably connected to an inner corrugated tube 16, the inner corrugated tube 16 is internally threadedly connected to a threaded column 17, one side of the threaded column 17 is fixedly connected to a telescopic rod 18, the bottom end of the telescopic rod 18 is fixedly connected to the bottom plate 15, the top surface of the threaded column 17 is fixedly connected to a bearing plate 19, and two rollers 20 are rotatably connected to the bearing plate 19;

[0027] By setting the stabilizing mechanism, the other end of the PE pipe body 14 can be supported when the PE pipe body 14 is clamped and fixed, so that the curling and cutting work of the PE pipe body 14 can be carried out smoothly.

[0028] like Figure 1 As shown, the number of the arc-shaped blocks 8 is three, and the arc-shaped blocks 8 are distributed in a circular shape with equal distances about the transverse axis of the fixed tube 7, and the fixed tube 7 is provided with three slide grooves corresponding to the three arc-shaped blocks 8;

[0029] By providing the three arc-shaped clamping blocks 8, the contact area between the fixing mechanism and the PE pipe body 14 can be increased, thereby enhancing the fixing effect.

[0030] like Figure 1 As shown, the top of the arc-shaped block 8 is made of rubber material, and the bottom size of the arc-shaped block 8 matches the inner wall size of the fixed tube 7 .

[0031] By matching the bottom size of the arc-shaped clamping block 8 with the inner wall size of the fixing tube 7, the arc-shaped clamping block 8 can fit tightly with the inner wall of the fixing tube 7 after the airbag 9 is inflated, preventing the arc-shaped clamping block 8 from loosening and affecting the fixing effect on the PE pipe body 14.

[0032] like Figure 1 As shown, the air inlet pipe 12 is located on the transverse axis of the rotating pipe 5, and the transverse axes of the fixed pipe 7, the air bag 9, the connecting air pipe 10 and the PE pipe body 14 coincide with each other;

[0033] By arranging the horizontal axes of the fixed tube 7, the air bag 9, the connecting air pipe 10 and the PE pipe body 14 to coincide with each other, the device will not rotate eccentrically when the PE pipe body 14 is rotated.

[0034] like Figure 1As shown, the outer diameter of the threaded column 17 is the same as the inner diameter of the inner corrugated tube 16, and the threaded column 17 is located on the vertical axis of the bearing plate 19;

[0035] By arranging the threaded column 17 on the vertical axis of the bearing plate 19 , the stability of the stabilizing mechanism itself can be enhanced.

[0036] The working principle of the PE pipe edge cutting device provided by the utility model is as follows:

[0037] Step 1: When in use, first place the device in a suitable position, then put the PE pipe body 14 on the fixing pipe 7, press one side of the curled edge of the PE pipe body 14 to contact the cutter head 22, and at the same time move the stabilizing mechanism to the bottom of the other end of the PE pipe body 14 to allow the PE pipe body 14 to be initially stabilized, and then air is introduced from the air inlet pipe 12 to fill and expand the airbag 9, and then the arc-shaped block 8 is pushed out. After the arc-shaped block 8 is fixed to the PE pipe body 14, stop the air intake to the airbag 9 to maintain the fixed state;

[0038] Step 2: After the PE pipe body 14 is fixed, the inner corrugated tube 16 is rotated to push out the threaded column 17, and then the roller 20 is raised until the roller 20 contacts the outer wall of the PE pipe body 14. When the PE pipe body 14 of the same diameter is subsequently crimped and cut, the stabilizing mechanism can maintain the existing height, so that the PE pipe body 14 of different lengths can be adapted by moving the stabilizing mechanism;

[0039] The third step: start the driving motor 2 to drive the bevel gear 3 and the driven gear 4 to rotate, and then the driven gear 4 drives the connecting pipe 6, the fixed pipe 7 and the PE pipe body 14 to rotate, and the cutter head 22 cuts off the curling edge on the PE pipe body 14.

[0040] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0041] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A PE pipe edge cutting device, characterized in that: include: A base, wherein a fixing mechanism and a stabilizing mechanism are provided on the base; The fixing mechanism comprises a driving motor, the driving motor is fixedly mounted on a base, an output end of the driving motor is fixedly connected to a bevel gear, one side of the bevel gear is meshingly connected to a driven gear, a rotating tube is fixedly connected to the driven gear, one end of the rotating tube is fixedly connected to a connecting tube, the other end of the connecting tube is fixedly connected to a fixing tube, an arc-shaped clamping block is slidably connected to the fixing tube, an air bag is arranged in the fixing tube, one side of the air bag is fixedly connected to a connecting air pipe, the other end of the connecting air pipe is fixedly connected to a sealing bearing, the inner side of the sealing bearing is fixedly connected to an air inlet pipe, the outer wall of the rotating tube is rotatably connected to a fixing platform, and the fixing platform is fixedly connected to the base; A mounting plate is fixedly connected to the base, a cutter head is arranged on one side of the mounting plate, two screws are arranged on the mounting plate and the cutter head, and the cutter head is threadedly connected to the mounting plate through the two screws.

2. The PE pipe edge cutting device according to claim 1 is characterized in that: The stabilizing mechanism includes a bottom plate, which is placed on a base, the top surface of the bottom plate is rotatably connected to an inner corrugated tube, the inner thread of the inner corrugated tube is connected to a threaded column, one side of the threaded column is fixedly connected to a telescopic rod, the bottom end of the telescopic rod is fixedly connected to the bottom plate, the top surface of the threaded column is fixedly connected to a bearing plate, and two rollers are rotatably connected to the bearing plate.

3. The PE pipe edge cutting device according to claim 1 is characterized in that: The number of the arc-shaped blocks is three, and the arc-shaped blocks are distributed at equal distances in a circular shape with respect to the transverse axis of the fixed tube. The fixed tube is provided with three sliding grooves corresponding to the three arc-shaped blocks.

4. The PE pipe edge cutting device according to claim 1, characterized in that: The top of the arc-shaped clamping block is made of rubber material, and the bottom end size of the arc-shaped clamping block matches the inner wall size of the fixed tube.

5. The PE pipe edge cutting device according to claim 1 is characterized in that: The air inlet pipe is located on the transverse axis of the rotating pipe, and the transverse axes of the fixed pipe, the air bag, the connecting air pipe and the PE pipe body coincide with each other.

6. The PE pipe edge cutting device according to claim 2, characterized in that: The outer diameter of the threaded column is the same as the inner diameter of the inner corrugated tube, and the threaded column is located on the vertical axis of the bearing plate.