Plastic nozzle removing device based on ultrasonic technology
By using ultrasonic technology and a five-axis servo manipulator in the plastic water outlet removal process, combined with the filter box and debris discharge mechanism, the problems of inefficiency of traditional methods and difficulty in collecting debris are solved, and the effect of efficient water outlet removal and automatic debris treatment is achieved.
Patent Information
- Application Number
- CN202421233880.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-01
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-01
AI Technical Summary
The traditional plastic water outlet removal method is inefficient, and the debris generated after removal is difficult to collect and process.
The water outlet device based on ultrasonic technology is adopted, combined with a five-axis servo robot and a special aerospace aluminum fixture, the water outlet is removed through an ultrasonic water outlet machine, and a filter box and debris discharge mechanism are installed at the outlet to achieve separation of products and automatic debris discharge.
The efficiency and quality of plastic water outlet removal are improved, and the efficient collection and treatment of debris is achieved through the automatic debris discharge mechanism.
Smart Images

Figure CN222768920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water outlet removal equipment, in particular to a plastic water outlet removal device based on ultrasonic technology. Background Art
[0002] Plastic products are made of plastics, polymer compounds formed by addition polymerization or condensation polymerization, commonly known as plastics or resins, which can freely change the composition and shape. They are composed of synthetic resins and additives such as fillers, plasticizers, stabilizers, lubricants, and colorants.
[0003] Traditional methods of processing plastic nozzles, especially for materials with strong rigidity, mostly use manual processing or cutting methods. This method not only wastes labor costs but is also inefficient. At the same time, the quality of removing the nozzle cannot be guaranteed. Although the existing technology also uses machines to remove the nozzle, the debris generated by the product during removal is not convenient to collect and process. Utility Model Content
[0004] The purpose of the utility model is to provide a plastic sprue removal device based on ultrasonic technology to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A plastic sprue removal device based on ultrasonic technology, comprising an ultrasonic sprue removal machine, a filter box is installed at the outlet of the ultrasonic sprue removal machine, a discharge channel is formed between the filter box and the outlet of the ultrasonic sprue removal machine, a V-shaped filter screen is movably provided on the inner wall of the filter box through a traction mechanism, and a debris discharge mechanism is provided inside the filter box;
[0007] The debris discharge mechanism includes a motor, a reciprocating screw, a connecting seat, a discharge port and a push plate. The discharge port is arranged in the middle of the bottom surface and at both ends of the bottom surface of the filter box. The connecting seat is fixed to the inside of the filter box. The reciprocating screw is rotatably arranged between the connecting seat and the filter box. The motor is fixed to the side of the filter box and connected to the reciprocating screw. The push plate is slidably arranged in the inside of the filter box and is connected to the reciprocating screw.
[0008] Preferably, the traction mechanism includes a side plate and a slide groove, the side plate is vertically fixed to the bottom of the V-shaped filter screen and fits the inner wall of the filter box, the slide groove is arranged on the surface of the side plate, and the reciprocating screw drives the V-shaped filter screen to perform vertical reciprocating movement from inside the slide groove through a driving mechanism.
[0009] Preferably, the driving mechanism includes a gear, gear teeth and an elastic member, the gear teeth are fixedly arranged on the inner wall of the slide groove, the gear teeth are fixed to the surface of the reciprocating screw rod, the gear teeth are cooperatively connected with the gear teeth, and the elastic member is arranged between the filter box and the filter screen.
[0010] Preferably, the elastic member includes a fixed rod, a movable rod and a spring, the fixed rod is installed at the bottom of the filter box, the top end of the movable rod is fixed to the bottom of the V-shaped filter, the bottom end of the movable rod is slidably arranged inside the fixed rod, and the spring is installed between the movable rod and the fixed rod.
[0011] Preferably, the push plate is perpendicular to the bottom of the filter box, and the side wall of the push plate is in contact with the inner wall of the filter box.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model uses a five-axis servo manipulator to grab the product and place the product on a special fixture for aviation aluminum of an ultrasonic dewatering machine for dewatering, thereby improving the dewatering efficiency and dewatering quality of the product, and installs a filter box at the outlet of the ultrasonic dewatering machine to separate the product from debris. Through the setting of the debris discharge mechanism, the debris accumulated inside the filter box can be automatically discharged to the outside for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 It is a schematic cross-sectional structure diagram of the screwdriver body of the utility model;
[0016] Figure 3 This is a schematic diagram of the action of the fifth wheel of the utility model;
[0017] Figure 4 It is a schematic diagram of the main structure of the elastic member of the utility model.
[0018] In the figure: 1. Ultrasonic dewatering machine; 2. Filter box; 3. Discharge channel; 4. V-type filter; 5. Motor; 6. Reciprocating screw; 7. Connecting seat; 8. Discharge port; 9. Push plate; 10. Side plate; 11. Slide; 12. Missing gear; 13. Gear teeth; 14. Fixed rod; 15. Movable rod; 16. Spring. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 The utility model provides a plastic water outlet removal device based on ultrasonic technology, comprising an ultrasonic water outlet machine 1, a filter box 2 is installed at the outlet of the ultrasonic water outlet machine 1, a discharge channel 3 is formed between the filter box 2 and the outlet of the ultrasonic water outlet machine 1, a V-shaped filter screen 4 is movably arranged on the inner wall of the filter box 2 through a traction mechanism, and a debris discharge mechanism is arranged inside the filter box 2;
[0021] The debris discharge mechanism includes a motor 5, a reciprocating screw 6, a connecting seat 7, a discharge port 8 and a push plate 9. The discharge port 8 is arranged in the middle and both ends of the bottom surface of the filter box 2. The connecting seat 7 is fixed to the inside of the filter box 2. The reciprocating screw 6 is rotatably arranged between the connecting seat 7 and the filter box 2. The motor 5 is fixed to the side of the filter box 2 and is connected to the reciprocating screw 6. The push plate 9 is slidably arranged in the inside of the filter box 2 and is connected with the reciprocating screw 6. The push plate 9 is perpendicular to the bottom of the filter box 2, and the side wall of the push plate 9 is in contact with the inner wall of the filter box 2.
[0022] See also Figure 1 , 2 And 3, the ultrasonic dewatering machine 1 can send the product and the debris to the outlet simultaneously. When passing through the V-shaped filter screen 4, the product can slide down from the discharge channel 3, and the debris can pass through the V-shaped filter screen 4 into the filter box 2. At this time, the motor 5 is started, and the motor 5 can drive the reciprocating screw 6 to rotate in one direction. When the reciprocating screw 6 rotates, it can drive the push plate 9 to move back and forth in a straight line inside the filter box 2. In this process, no matter which side of the push plate 9 the debris is located, the push plate 9 can push the debris on both sides out from different discharge ports 8 by reciprocating movement.
[0023] The traction mechanism includes a side plate 10 and a slide groove 11. The side plate 10 is vertically fixed to the bottom of the V-shaped filter screen 4 and fits against the inner wall of the filter box 2. The slide groove 11 is arranged on the surface of the side plate 10. The reciprocating screw rod 6 drives the V-shaped filter screen 4 to reciprocate vertically from the inside of the slide groove 11 through the driving mechanism. The driving mechanism includes a missing gear 12, gear teeth 13 and an elastic member. The gear teeth 13 are fixedly arranged on the inner wall of the slide groove 11. The missing gear 12 is fixed to the surface of the reciprocating screw rod 6. The missing gear 12 is matched with the gear teeth 13 and connected. The elastic member is arranged between the filter box 2 and the filter screen.
[0024] See also Figure 3 and4 When the reciprocating screw rod 6 rotates, it can drive the missing gear 12 to rotate synchronously in one direction. When the missing gear 12 rotates, it can move the side plate 10 upward through the gear teeth 13, so that the side plate 10 drives the V-shaped filter 4 to move upward synchronously. At this time, the vertical distance between the V-shaped filter 4 and the bottom of the filter box 2 increases, so that the elastic member stores energy. When the V-shaped filter 4 moves up to the highest point, the missing gear 12 is separated from the gear teeth 13, and the elastic member releases energy to drive the V-shaped filter 4 to reset. When the above process acts on the V-shaped filter 4, it can drive the V-shaped filter 4 to move vertically back and forth, so that some debris stuck in the mesh of the V-shaped filter 4 can fall off.
[0025] The elastic member includes a fixed rod 14, a movable rod 15 and a spring 16. The fixed rod 14 is installed at the bottom of the filter box 2, the top of the movable rod 15 is fixed to the bottom of the V-shaped filter 4, the bottom end of the movable rod 15 is slidably arranged inside the fixed rod 14, and the spring 16 is installed between the movable rod 15 and the fixed rod 14.
[0026] See also Figure 4 When the V-shaped filter screen 4 moves upward, the movable rod 15 can be driven to move upward synchronously. At this time, the movable rod 15 can stretch the spring 16 inside the fixed rod 14 to deform and store energy.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plastic sprue removal device based on ultrasonic technology, comprising an ultrasonic sprue removal machine (1), characterized in that: A filter box (2) is installed at the outlet of the ultrasonic dewatering machine (1), a discharge channel (3) is formed between the filter box (2) and the outlet of the ultrasonic dewatering machine (1), a V-shaped filter screen (4) is movably provided on the inner wall of the filter box (2) through a traction mechanism, and a debris discharge mechanism is provided inside the filter box (2); The debris discharge mechanism comprises a motor (5), a reciprocating screw (6), a connecting seat (7), a discharge port (8) and a push plate (9); the discharge port (8) is arranged at the middle part and both ends of the bottom surface of the filter box (2); the connecting seat (7) is fixed inside the filter box (2); the reciprocating screw (6) is rotatably arranged between the connecting seat (7) and the filter box (2); the motor (5) is fixed to the side of the filter box (2) and is connected to the reciprocating screw (6); the push plate (9) is slidably arranged inside the filter box (2) and is cooperatively connected to the reciprocating screw (6).
2. The device for removing plastic nozzles based on ultrasonic technology according to claim 1, characterized in that: The traction mechanism comprises a side plate (10) and a slide groove (11); the side plate (10) is vertically fixed to the bottom of the V-shaped filter screen (4) and is attached to the inner wall of the filter box (2); the slide groove (11) is arranged on the surface of the side plate (10); and the reciprocating screw rod (6) drives the V-shaped filter screen (4) to perform vertical reciprocating movement from the inside of the slide groove (11) through a driving mechanism.
3. The device for removing plastic nozzles based on ultrasonic technology according to claim 2, characterized in that: The driving mechanism comprises a missing gear (12), gear teeth (13) and an elastic member, wherein the gear teeth (13) are fixedly arranged on the inner wall of the slide groove (11), the missing gear (12) is fixed on the surface of the reciprocating screw rod (6), the missing gear (12) and the gear teeth (13) are matched and connected, and the elastic member is arranged between the filter box (2) and the filter screen.
4. The device for removing plastic nozzles based on ultrasonic technology according to claim 3 is characterized in that: The elastic member comprises a fixed rod (14), a movable rod (15) and a spring (16); the fixed rod (14) is mounted on the bottom of the filter box (2); the top end of the movable rod (15) is fixed to the bottom of the V-shaped filter screen (4); the bottom end of the movable rod (15) is slidably arranged inside the fixed rod (14); and the spring (16) is mounted between the movable rod (15) and the fixed rod (14).
5. The device for removing plastic nozzles based on ultrasonic technology according to claim 1, characterized in that: The push plate (9) is perpendicular to the bottom of the filter box (2), and the side wall of the push plate (9) is in contact with the inner wall of the filter box (2).