Cigarette box sealing quality improving prompting system

Abstract

The utility model provides a cigarette box sealing quality improving prompting system. The system comprises a carton sealing machine detection module, an elevator detection module, a carton sealing machine quality prompting system, an elevator quality prompting system and a server, wherein the carton sealing machine detection module is used for detecting the quality of cigarette cartons in a carton sealing machine and the running state of the carton sealing machine; the elevator detection module is used for detecting the quality of cigarette bars in the elevator and the running state of the elevator; the carton sealing machine quality prompting system comprises a carton sealing machine controller, and a carton sealing machine detection module is in communication connection with the input end of the carton sealing machine controller. The elevator quality prompting system comprises an elevator controller. An elevator detection module is in communication connection with the input end of the elevator controller. The carton sealing machine controller is in communication connection with the server, and the elevator controller is in communication connection with the server. According to the cigarette carton sealing lifting quality prompting system, it can be guaranteed that the carton sealing machine and the lifting machine can reliably, efficiently and synchronously operate in the working process.

Description

Technical Field

[0001] The present application relates to the technical field of cigarette packaging quality detection, and in particular to a cigarette box sealing improvement quality prompt system. Background Art

[0002] In the process of cigarette production and packaging, the YP11A carton sealer and elevator are both automated equipment. The YP11A carton sealer and elevator are connected cigarette strip packaging process equipment, which need to have a certain degree of adaptability and can be adjusted according to different production needs to ensure the consistency of each carton sealing and packaging and each material lifting. However, there is currently no detection synchronization system between the two devices. When a problem is detected at the front end or the back end, the other end will continue to operate, and the operator needs to intervene manually to keep the carton sealing and packaging and material lifting consistent. Utility Model Content

[0003] In order to solve or partially solve the problems existing in the related art, the embodiments of the present application provide a cigarette box sealing and lifting quality prompting system. The cigarette box sealing and lifting quality prompting system can realize data interaction between the elevator quality prompting system, the box sealing machine quality prompting system and the server by establishing a communication connection between the controllers, thereby ensuring that the box sealing machine and the elevator can operate synchronously, reliably and efficiently during the working process, and adding a prompting function, and dual display on the elevator interface and the packaging machine interface, thereby realizing multiple monitoring of the quality of the cigarette rods entering the box sealing machine, thereby ensuring the quality of cigarette products.

[0004] The cigarette case sealing and lifting quality prompting system provided in the embodiment of the present application includes a case sealing machine detection module, an elevator detection module, a case sealing machine quality prompting system, an elevator quality prompting system and a server. The case sealing machine detection module is used to detect the quality of the cigarette rods in the case sealing machine and the operating status of the case sealing machine; the elevator detection module is used to detect the quality of the cigarette rods in the elevator and the operating status of the elevator; the case sealing machine quality prompting system is used to prompt the quality of the cigarette rods in the case sealing machine and the operating status of the case sealing machine, and the case sealing machine quality prompting system includes a case sealing machine controller, which is used to control the case sealing machine, and the case sealing machine detection module is communicatively connected to the input end of the case sealing machine controller; the elevator quality prompting system is used to prompt the quality of the cigarette rods in the elevator and the operating status of the elevator, and the elevator quality prompting system includes a elevator controller, which is used to control the elevator, and the elevator detection module is communicatively connected to the input end of the elevator controller; the case sealing machine controller is communicatively connected to the server, and the elevator controller is communicatively connected to the server.

[0005] In some embodiments, the carton sealing machine quality prompt system also includes a carton sealing machine receiving and sending module and a carton sealing machine data processing module. The carton sealing machine receiving and sending module and the carton sealing machine data processing module are mounted on the carton sealing machine controller. The carton sealing machine receiving and sending module is used to detect the reception and transmission of data, and the carton sealing machine data processing module is used to detect the processing of data.

[0006] In some embodiments, the elevator quality prompt system also includes an elevator receiving and sending module and an elevator data processing module. The elevator receiving and sending module and the elevator data processing module are mounted on the elevator controller. The elevator receiving and sending module is used to detect the reception and transmission of data, and the elevator data processing module is used to detect the processing of data.

[0007] In some embodiments, the carton sealing machine quality prompt system also includes a carton sealing machine display module and a carton sealing machine information confirmation module. The carton sealing machine display module is communicatively connected to the carton sealing machine controller, and the carton sealing machine display module is used to display the detection results and cigarette rod quality problems; the carton sealing machine information confirmation module is set on the carton sealing machine display module, and the carton sealing machine information confirmation module is used to confirm the information displayed on the carton sealing machine display module.

[0008] In some embodiments, the elevator quality prompt system also includes an elevator display module and an elevator information confirmation module. The elevator display module is communicatively connected to the elevator controller, and the elevator display module is used to display the detection results and cigarette rod quality problems; the elevator information confirmation module is set on the elevator display module, and the elevator information confirmation module is used to confirm the information displayed on the elevator display module.

[0009] In some embodiments, the carton sealing machine quality prompt system also includes a carton sealing machine sound and light alarm module, which is communicatively connected to the I / O port of the output end of the carton sealing machine controller, and the carton sealing machine sound and light alarm module is used to make sound and light alarms according to the signals sent by the carton sealing machine controller.

[0010] In some embodiments, the elevator quality prompt system also includes an elevator sound and light alarm module, which is communicatively connected to the I / O port of the elevator controller output end, and the elevator sound and light alarm module is used to make sound and light alarms according to the signal sent by the elevator controller.

[0011] In some embodiments, the carton sealing machine quality prompt system further includes a carton sealing machine manual alarm module, which is communicatively connected to the I / O port of the carton sealing machine controller input end, and is used to manually input alarm information.

[0012] In some embodiments, the elevator quality prompt system also includes an elevator manual alarm module, which is communicatively connected to the I / O port of the elevator controller input end, and the elevator manual alarm module is used to manually input alarm information.

[0013] The cigarette packing lifting quality prompt system provided by the embodiment of the present application realizes data interaction between the lifting machine quality prompt system, the packing machine quality prompt system and the server by establishing a communication connection between the controllers, thereby ensuring that the packing machine and the lifting machine can operate synchronously, reliably and efficiently during the working process. In a preferred embodiment, a prompt function is added, and dual display is provided on the lifting machine interface and the packaging machine interface, thereby realizing multiple monitoring of the quality of the cigarette rods entering the packing machine, thereby ensuring the quality of the cigarette products. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a schematic diagram of a cigarette box sealing quality improvement prompt system provided in an embodiment of the present application.

[0016] The reference numerals are as follows:

[0017] 101. Elevator detection module; 102. Elevator receiving and sending module; 103. Elevator data processing module; 104. Elevator display module; 105. Elevator information confirmation module; 106. Elevator sound and light alarm module; 107. Elevator manual alarm module; 201. Carton sealing machine detection module; 202. Carton sealing machine receiving and sending module; 203. Carton sealing machine data processing module; 204. Carton sealing machine display module; 205. Carton sealing machine information confirmation module; 206. Carton sealing machine sound and light alarm module; 207. Carton sealing machine manual alarm module; 3. Server.

[0018] It should be understood that the size of each part shown in the accompanying drawings is not drawn according to the actual proportional relationship. In addition, the same or similar reference numerals represent the same or similar components. DETAILED DESCRIPTION

[0019] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0020] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0021] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0022] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0023] In the process of cigarette production and packaging, the YP11A carton sealer and elevator are both automated equipment. The YP11A carton sealer and elevator are connected cigarette strip packaging process equipment, which need to have a certain degree of adaptability and can be adjusted according to different production needs to ensure the consistency of each carton sealing and packaging and each material lifting. However, there is currently no detection synchronization system between the two devices. When a problem is detected at the front end or the back end, the other end will continue to operate, and the operator needs to intervene manually to keep the carton sealing and packaging and material lifting consistent.

[0024] To at least partially solve the above problems, the embodiments of the present application provide a cigarette box sealing and lifting quality prompting system. Exemplarily, the cigarette box sealing and lifting quality prompting system provided in the embodiments of the present application can be used in YP11A box sealing machine and lifting machine.

[0025] Figure 1 Schematic diagram of the cigarette box sealing quality improvement prompt system provided by the embodiment of the present application. Figure 1 As shown, the cigarette case sealing and lifting quality prompting system provided by the embodiment of the present application includes a case sealing machine detection module 201, an elevator detection module 101, a case sealing machine quality prompting system, an elevator quality prompting system and a server 3, wherein the case sealing machine detection module 201 is used to detect the quality of the cigarette rods in the case sealing machine and the operating status of the case sealing machine; the elevator detection module 101 is used to detect the quality of the cigarette rods in the elevator and the operating status of the elevator; the case sealing machine quality prompting system is used to prompt the quality of the cigarette rods in the case sealing machine and the operating status of the case sealing machine, and the case sealing machine quality prompting system includes a case sealing machine controller, which is used to control the case sealing machine, and the case sealing machine detection module 201 is communicatively connected to the input end of the case sealing machine controller; the elevator quality prompting system is used to prompt the quality of the cigarette rods in the elevator and the operating status of the elevator, and the elevator quality prompting system includes an elevator controller, which is used to control the elevator, and the elevator detection module 101 is communicatively connected to the input end of the elevator controller; the case sealing machine controller is communicatively connected to the server 3, and the elevator controller is communicatively connected to the server 3.

[0026] In this embodiment, for example, the carton sealing machine controller can use a PLC of Siemens S7-300, the elevator controller can use a PLC of Siemens S7-1200, and the server 3 can use a PLC of Siemens S7-1500. The ProfiNET communication of S7-300 and S7-1500 is used as the client and server 3 of PLC communication; the client S7-300 is used for unilateral configuration connection and programming, and the server 3 end S7-1500 is used to receive and transmit communication data; a unilateral connection is established on the CPU side of S7-300, and the unilateral programming method Put and Get instructions are used for communication, thereby realizing data interaction between the elevator quality prompt system, the carton sealing machine quality prompt system and the server 3.

[0027] The cigarette box sealing and lifting quality prompting system provided in the embodiment of the present application realizes data interaction between the elevator quality prompting system, the box sealing machine quality prompting system and the server 3 by establishing a communication connection between the controllers, thereby ensuring that the box sealing machine and the elevator can operate synchronously, reliably and efficiently during the working process.

[0028] In some embodiments, the carton sealer quality prompt system further includes a carton sealer receiving and sending module 202 and a carton sealer data processing module 203, which are mounted on the carton sealer controller, and the carton sealer receiving and sending module 202 is used to receive and send detection data, and the carton sealer data processing module 203 is used to process detection data. In some embodiments, the elevator quality prompt system further includes an elevator receiving and sending module 102 and an elevator data processing module 103, which are mounted on the elevator controller, and the elevator receiving and sending module 102 is used to receive and send detection data, and the elevator data processing module 103 is used to process detection data. The carton sealing machine controller, the elevator controller and the server 3 can define the communication addresses of the other party and confirm the transmission service access points (TSAPs) of the communicating parties, thereby creating sending and receiving data blocks respectively. The carton sealing machine receiving and sending module 202 and the elevator receiving and sending module 102 can be defined as arrays of 100 bytes respectively to realize data exchange between the CPUs of the two controllers (carton sealing machine controller and elevator controller).

[0029] In some embodiments, the carton sealer quality prompt system further includes a carton sealer display module 204 and a carton sealer information confirmation module 205. The carton sealer display module 204 is connected to the carton sealer controller for communication, and the carton sealer display module 204 is used to display the test results and the quality problems of the cigarette strips; the carton sealer information confirmation module 205 is arranged on the carton sealer display module 204, and the carton sealer information confirmation module 205 is used to confirm the information displayed on the carton sealer display module 204. In some embodiments, the elevator quality prompt system further includes an elevator display module 104 and an elevator information confirmation module 105. The elevator display module 104 is connected to the elevator controller for communication, and the elevator display module 104 is used to display the test results and the quality problems of the cigarette strips; the elevator information confirmation module 105 is arranged on the elevator display module 104, and the elevator information confirmation module 105 is used to confirm the information displayed on the elevator display module 104. In this embodiment, the carton sealer display module 204 can be connected to the carton sealer controller through serial communication to display the test results and the quality problems of the cigarette strips. The carton sealer information confirmation module 205 is set on the carton sealer display module 204, and is used for the operator to confirm the receipt of the detection information; the elevator display module 104 can be connected to the elevator controller through serial communication, and is used to display the detection results and tobacco rod quality problems. The elevator information confirmation module 105 is set on the elevator display module 104, and is used for the operator to confirm the receipt of the detection information.

[0030] In some embodiments, the carton sealer quality prompt system further includes a carton sealer sound and light alarm module 206, which is connected to the I / O port of the carton sealer controller output end, and the carton sealer sound and light alarm module 206 is used to make a sound and light alarm according to the signal sent by the carton sealer controller. In some embodiments, the elevator quality prompt system further includes an elevator sound and light alarm module 106, which is connected to the I / O port of the elevator controller output end, and the elevator sound and light alarm module 106 is used to make a sound and light alarm according to the signal sent by the elevator controller. When the elevator quality prompt system detects that there is a quality problem with the cigarette rod or receives a quality problem with the cigarette rod sent by the carton sealer quality prompt system, the elevator sound and light alarm module 106 can sound an alarm; when the carton sealer quality prompt system detects that there is a quality problem with the cigarette rod or receives a quality problem with the cigarette rod sent by the elevator quality prompt system, the carton sealer sound and light alarm module 206 can sound an alarm.

[0031] In some embodiments, the carton sealer quality prompt system further includes a carton sealer manual alarm module 207, which is connected to the I / O port of the carton sealer controller input end for manual input of alarm information. In some embodiments, the elevator quality prompt system further includes an elevator manual alarm module 107, which is connected to the I / O port of the elevator controller input end for manual input of alarm information. When the operator finds that the cigarette rod on the elevator has quality problems or the elevator fails, the elevator manual alarm module 107 can be used to provide feedback on the quality problems or faults; when the operator finds that the cigarette rod on the carton sealer has quality problems or the carton sealer fails, the carton sealer manual alarm module 207 can be used to provide feedback on the quality problems or faults.

[0032] The working process of the cigarette packing lifting quality prompt system provided by the embodiment of the present application is as follows: Taking the packing machine as an example, when the packing machine has a cigarette quality problem, when the packing machine detection module 201 finds a cigarette quality problem or the packaging machine operator finds a cigarette quality problem and clicks the button on the packing machine manual alarm module 207, a signal will be sent to the packing machine controller. After the packing machine controller processes the information through the packing machine data processing module 203, it controls the packing machine to react accordingly, and sends the quality information and processing information to the packing machine display module 204 and the server 3 respectively, and displays the corresponding quality problem and the quality prompt sent by the packing machine to the lifting machine on the packing machine display module 204. At the same time, the packing machine sound and light alarm module 206 of the packing machine issues an alarm. When the packing machine operator clicks the quality problem confirmation button on the packing machine information confirmation module 205 on the packing machine side, the display on the packing machine display module 204 is cancelled. When the operator on the elevator confirms that the information has been received, a text prompt (such as "The elevator has received the quality prompt!") is displayed on the carton sealer display module 204. After a period of time (e.g., 10 seconds), the information disappears. After receiving the carton sealer quality information and processing information, the server 3 forwards it to the elevator receiving and sending module 102 of the elevator controller. After being processed by the elevator data processing module 103, the elevator is controlled to make a corresponding response and displayed on the elevator display module 104. At the same time, the elevator sound and light alarm module 106 issues an alarm, waiting for the operator to confirm on the elevator information confirmation module 105. After the elevator operator presses the button for receiving the quality prompt, the red font on the elevator display module 104 returns to its original state, and the sound and light alarm stops the alarm.

[0033] The cigarette box sealing and lifting quality prompting system provided by the embodiment of the present application realizes data interaction between the hoist quality prompting system, the box sealing machine quality prompting system and the server by establishing a communication connection between the controllers, so as to ensure that the box sealing machine and the hoist can operate synchronously in an efficient, reliable and efficient manner during the working process. In a preferred embodiment, a prompting function is installed, and a dual display is provided on the hoist interface and the packaging machine interface, so as to realize multiple monitoring of the quality of the cigarette strips entering the box sealing machine, thereby ensuring the quality of the cigarette products. Specifically, for the YP11A box sealing machine and the hoist, in order to ensure that the YP11A box sealing machine and the hoist can operate efficiently, reliably and effectively during the working process, the cigarette box sealing and lifting quality prompting system is equipped with a prompting function, and adopts hardware configuration and network configuration technology to realize online monitoring of the operating status of the key components of the YP11A box sealing machine and the hoist. At the same time, once there is an abnormal quality signal situation, the system will immediately issue an alarm.

[0034] Based on the above-mentioned embodiments of the present application, in the absence of explicit negation or conflict, the technical features of one embodiment may be beneficially combined with one or more other embodiments.

[0035] Although some specific embodiments of the present application have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are only for illustration and not for limiting the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A cigarette box sealing quality improvement prompt system, characterized in that: include: A carton sealing machine detection module, which is used to detect the quality of cigarette rods in the carton sealing machine and the operating status of the carton sealing machine; An elevator detection module, which is used to detect the quality of the tobacco rods in the elevator and the operating status of the elevator; A carton sealing machine quality prompting system, the carton sealing machine quality prompting system is used to prompt the quality of the cigarette rods in the carton sealing machine and the operating status of the carton sealing machine, the carton sealing machine quality prompting system includes a carton sealing machine controller, the carton sealing machine controller is used to control the carton sealing machine, and the carton sealing machine detection module is communicatively connected to the input end of the carton sealing machine controller; An elevator quality prompting system, the elevator quality prompting system is used to prompt the quality of the tobacco rods in the elevator and the operating status of the elevator, the elevator quality prompting system includes an elevator controller, the elevator controller is used to control the elevator, and the elevator detection module is communicatively connected to the input end of the elevator controller; The carton sealing machine controller is connected to the server for communication, and the elevator controller is connected to the server for communication.

2. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The carton sealing machine quality prompt system also includes: The carton sealing machine receiving and sending module and the carton sealing machine data processing module are mounted on the carton sealing machine controller. The carton sealing machine receiving and sending module is used to detect the reception and transmission of data, and the carton sealing machine data processing module is used to detect the processing of data.

3. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The hoist quality prompting system also includes: The elevator receiving and sending module and the elevator data processing module are mounted on the elevator controller. The elevator receiving and sending module is used to detect the reception and transmission of data, and the elevator data processing module is used to detect the processing of data.

4. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The carton sealing machine quality prompt system also includes: A carton sealing machine display module, the carton sealing machine display module is in communication with the carton sealing machine controller, and the carton sealing machine display module is used to display the test results and cigarette rod quality issues; A carton sealing machine information confirmation module, wherein the carton sealing machine information confirmation module is arranged on the carton sealing machine display module, and the carton sealing machine information confirmation module is used to confirm the information displayed on the carton sealing machine display module.

5. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The hoist quality prompting system also includes: An elevator display module, the elevator display module is in communication with the elevator controller, and the elevator display module is used to display the test results and tobacco rod quality issues; An elevator information confirmation module, wherein the elevator information confirmation module is arranged on the elevator display module, and the elevator information confirmation module is used to confirm the information displayed on the elevator display module.

6. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The carton sealing machine quality prompt system also includes: The carton sealing machine sound and light alarm module is communicatively connected to the I / O port of the output end of the carton sealing machine controller, and is used for making sound and light alarm according to the signal sent by the carton sealing machine controller.

7. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The hoist quality prompting system also includes: The hoist sound and light alarm module is communicatively connected with the I / O port of the output end of the hoist controller, and the hoist sound and light alarm module is used for sound and light alarm according to the signal sent by the hoist controller.

8. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The carton sealing machine quality prompt system also includes: A manual alarm module for the carton sealing machine is communicatively connected to the I / O port of the input end of the carton sealing machine controller, and is used for manually inputting alarm information.

9. The cigarette box sealing quality improvement prompt system according to claim 1, characterized in that: The hoist quality prompting system also includes: A manual alarm module for the hoist, the manual alarm module for the hoist is communicatively connected to the I / O port of the input end of the hoist controller, and the manual alarm module for the hoist is used to manually input alarm information.

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