Material piling and taking machine with cantilever anti-collision detection mechanism
By designing a cantilever anti-collision detection mechanism and a servo motor-driven bucket and conveyor belt system in the stacker, the problems of low working efficiency and unstable detection of the existing stacker are solved, and more efficient and safer material processing operations are achieved.
Patent Information
- Application Number
- CN202421510581.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing stacker has low working efficiency and the cantilever anti-collision detection mechanism is not stable enough, which leads to the problem of equipment shaking and inaccurate detection during the operation.
A stacker with cantilever anti-collision detection mechanism is designed, using a bucket and conveyor belt system driven by a servo motor, combined with a distance detection sensor, controller and alarm, through the cooperation of the servo motor and threaded sleeve, the equipment can be ensured to operate stably during operation, prevent shaking, and improve detection accuracy.
Through this design, the working efficiency of the stacker is significantly improved, manual labor is reduced, the stability and detection accuracy of the equipment during operation are ensured, and the safety and efficiency of the overall operation are improved.
Smart Images

Figure CN222770244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stacker-reclaimers, in particular to a stacker-reclaimer with a cantilever anti-collision detection mechanism. Background Art
[0002] The stacker-reclaimer with cantilever anti-collision detection mechanism is an efficient and safe material handling equipment. It combines advanced cantilever design and anti-collision detection technology to ensure safety and stability during operation. The equipment is suitable for the storage and reclaiming of large bulk materials, such as mines, docks, thermal power plants and other places. By real-time monitoring of the environmental information around the equipment, it is ensured that the equipment will not collide with obstacles during operation, thereby improving the efficiency and safety of the operation.
[0003] The stacker-reclaimer device still has the following defects when in use: low working efficiency and insufficient stability of the detection mechanism. Therefore, it is of great application value to develop a stacker-reclaimer with a cantilever anti-collision detection mechanism. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a stacker-reclaimer with a cantilever anti-collision detection mechanism.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a stacker and reclaimer with a cantilever anti-collision detection mechanism, comprising a support plate 1, a support plate 2 and a collection box, the support plate 1 is fixedly connected to a servo motor 1, the output end of the servo motor 1 is fixedly connected to a first connecting rod, one end of the first connecting rod is hinged to a second connecting rod, one end of the second connecting rod is fixedly connected to a first connecting shaft, the support plate 1 is fixedly connected to a first fixed plate, the first fixed plate is provided with an internal gear, the internal gear is meshed with a circular gear, the circular gear is eccentrically connected to a second connecting shaft, and the second connecting The shaft rotates on the first connecting shaft, the circular gear is rotatably connected to the third connecting shaft, the third connecting shaft is fixedly connected to the fourth connecting rod, one end of the fourth connecting rod is fixedly connected to the first rotating shaft, the first fixed plate is rotatably connected to a rotating ring, the rotating ring is fixedly connected to a cross fixing plate, the first rotating shaft is fixedly connected to the cross fixing plate, the cross fixing plate rotates on the first fixing plate, a fixed block is provided on the first fixing plate, the first connecting rod slides on the fixed block, one end of the first rotating shaft is fixedly connected to a rotating barrel, a bucket is provided on the rotating barrel, and a slide groove is provided on the rotating barrel.
[0006] As a further description of the above technical solution:
[0007] A third fixed plate is fixedly connected to the support plate No. 2, a servo motor No. 2 is fixedly connected to the third fixed plate, a worm is fixedly connected to the output end of the servo motor No. 2, a bidirectional threaded rod is rotatably connected to the third fixed plate, a worm wheel is provided on the bidirectional threaded rod, the worm is meshed with the worm wheel, a threaded sleeve No. 1 is threadedly connected to the bidirectional threaded rod, a threaded sleeve No. 2 is threadedly connected to the bidirectional threaded rod, a fourth fixed plate is fixedly connected to the threaded sleeve No. 1, a third connecting rod is provided on the fourth fixed plate, a fifth fixed plate is fixedly connected to the threaded sleeve No. 2, a distance detection sensor is provided on the third connecting rod, a controller is provided on the third connecting rod, an alarm is provided on the third connecting rod, the distance detection sensor is electrically connected to the controller, and the controller is electrically connected to the alarm.
[0008] As a further description of the above technical solution:
[0009] A servo motor three is fixedly connected to the support plate two, and a transmission wheel two is fixedly connected to the output end of the servo motor three. A conveyor belt is provided on the slide slot. A transmission wheel one is rotatably connected to the support plate two, and the transmission wheel one is arranged at one end of the conveyor belt. A fixing rod is fixedly connected to the support plate two, and a baffle is fixedly connected to one end of the fixing rod. A second fixing plate is fixedly connected to the support plate two, and a conveying cylinder is fixedly connected to the second fixing plate. The transmission wheel one and the other end of the slide slot rotate on the support plate three, and a pull rod is fixedly connected to the collecting box, and a universal wheel is fixedly connected to the lower end of the collecting box, and the lower end of the first fixing plate is fixedly connected to a support column one, and the lower end of the support plate two is fixedly connected to a support column two, and the support plate three is fixedly connected to the support column two.
[0010] As a further description of the above technical solution:
[0011] The chute is arranged below the bucket, the bucket and the chute are respectively provided with four groups, and the third connecting rod is provided with four groups.
[0012] As a further description of the above technical solution:
[0013] The conveying cylinder is arranged obliquely, the lower end of the conveying cylinder is arranged below the slide groove, and the lower end of the conveying cylinder is arranged above the conveyor belt.
[0014] As a further description of the above technical solution:
[0015] The baffle is attached to the inner side of the rotating barrel, and the conveyor belt is arranged between the rotating barrel and the second supporting plate.
[0016] As a further description of the above technical solution:
[0017] The second support column is provided with four groups, and the first support column is provided with two groups.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the staff starts the servo motor 1 to drive the first rotating shaft to rotate, drive the rotating barrel to rotate, and make the bucket collect the material. The chute on one side of the bucket is blocked by the baffle to prevent the material from sliding out of the chute. When the bucket rotates to the upper end of the conveying cylinder, the material can flow from the chute into the conveying cylinder and onto the conveyor belt. At the same time, the staff starts the servo motor 3 to drive the conveyor belt to run, and slide into the collection box for collection. This can greatly increase the work efficiency and greatly reduce manual labor.
[0020] 2. In the utility model, when starting to stack and retrieve materials, the staff first places the distance detection sensor, the controller and the alarm on the third connecting rod respectively, and the staff starts the servo motor 2 to drive the threaded sleeve 1 and the threaded sleeve 2 to move in opposite directions, so that the third connecting rod provided on the fourth fixed plate on the threaded sleeve 1 slides into the sliding groove provided on the fifth fixed plate on the threaded sleeve 2, so that the fourth fixed plate and the fifth fixed plate are clamped and fixed, so as to prevent the stacker from shaking during operation, resulting in inaccurate detection by the distance detection sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the three-dimensional structure of a stacker-reclaimer with a cantilever anti-collision detection mechanism proposed in the utility model Figure 1 ;
[0022] Figure 2 A schematic diagram of the three-dimensional structure of a stacker-reclaimer with a cantilever anti-collision detection mechanism proposed in the utility model Figure 2 ;
[0023] Figure 3 A schematic diagram of the three-dimensional structure of a stacker-reclaimer with a cantilever anti-collision detection mechanism proposed in the utility model Figure 3 ;
[0024] Figure 4 It is a partial structural explosion diagram of a stacker-reclaimer with a cantilever anti-collision detection mechanism proposed by the utility model;
[0025] Figure 5 A schematic diagram of the partial structure of a stacker-reclaimer with a cantilever anti-collision detection mechanism proposed in the utility model Figure 1 ;
[0026] Figure 6 A schematic diagram of the partial structure of a stacker-reclaimer with a cantilever anti-collision detection mechanism proposed in the utility model Figure 2 .
[0027] Legend:
[0028] 1. Support plate 1; 2. Servo motor 1; 3. First connecting rod; 4. Second connecting rod; 5. First connecting shaft; 6. First fixed plate; 7. Internal gear; 8. Second connecting shaft; 9. Third connecting shaft; 10. Fourth connecting rod; 11. First rotating shaft; 12. Cross fixing plate; 13. Rotating ring; 14. Fixed block; 15. Circular gear; 16. Rotating barrel; 17. Bucket; 18. Slide; 19. Conveyor belt; 20. Fixed rod; 21. Baffle; 22. Second fixed plate; 23. Conveyor cylinder; 24. Support plate 2 ; 25. Support plate three; 26. Third fixed plate; 27. Servo motor two; 28. Worm; 29. Bidirectional threaded rod; 30. Worm wheel; 31. Threaded sleeve one; 32. Threaded sleeve two; 33. Fourth fixed plate; 34. Third connecting rod; 35. Fifth fixed plate; 36. Distance detection sensor; 37. Controller; 38. Alarm; 39. Collection box; 40. Pull rod; 41. Universal wheel; 42. Support column one; 43. Support column two; 44. Transmission wheel one; 45. Servo motor three; 46. Transmission wheel two. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1-Figure 6, an embodiment of the utility model provided: a stacker and reclaimer with a cantilever anti-collision detection mechanism, comprising a support plate 1, a support plate 24 and a collection box 39, a servo motor 2 is fixedly connected to the support plate 1, an output end of the servo motor 2 is fixedly connected to a first connecting rod 3, one end of the first connecting rod 3 is hinged with a second connecting rod 4, one end of the second connecting rod 4 is fixedly connected to a first connecting shaft 5, a first fixed plate 6 is fixedly connected to the support plate 1, an internal gear 7 is provided on the first fixed plate 6, a circular gear 15 is meshed on the internal gear 7, a second connecting shaft 8 is eccentrically rotatably connected to the circular gear 15, the second connecting shaft 8 rotates on the first connecting shaft 5, a third connecting shaft 9 is rotatably connected to the circular gear 15, a fourth connecting rod 10 is fixedly connected to the third connecting shaft 9, one end of the fourth connecting rod 10 is fixedly connected to the first rotating shaft 11, a rotating ring 13 is rotatably connected to the first fixed plate 6, and a cross fixed ring 13 is fixedly connected to the rotating ring 13 Plate 12, the first rotating shaft 11 is fixedly connected to the cross fixing plate 12, the cross fixing plate 12 rotates on the first fixing plate 6, the first fixing plate 6 is provided with a fixing block 14, the first connecting rod 3 slides on the fixing block 14, one end of the first rotating shaft 11 is fixedly connected to a rotating barrel 16, the rotating barrel 16 is provided with a bucket 17, and the rotating barrel 16 is provided with a chute 18. The staff starts the servo motor 12 to drive the first rotating shaft 11 to rotate, drive the rotating barrel 16 to rotate, so that the bucket 17 collects the material, and blocks the chute 18 on one side of the bucket 17 through the baffle plate 21 to prevent the material from slipping out of the chute 18. When the bucket 17 rotates to the upper end of the conveying cylinder 23, the material can flow from the chute 18 into the conveying cylinder 23 and flow into the conveyor belt 19. At the same time, the staff starts the servo motor 3 45 to drive the conveyor belt 19 to run and slide into the collection box 39 for collection. This can greatly increase the work efficiency and greatly reduce the manual labor.
[0031] The support plate 24 is fixedly connected to a third fixed plate 26, a servo motor 27 is fixedly connected to the third fixed plate 26, a worm 28 is fixedly connected to the output end of the servo motor 27, a bidirectional threaded rod 29 is rotatably connected to the third fixed plate 26, a worm wheel 30 is provided on the bidirectional threaded rod 29, the worm 28 is meshed with the worm wheel 30, a threaded sleeve 1 31 is threadedly connected to the bidirectional threaded rod 29, a threaded sleeve 2 32 is threadedly connected to the bidirectional threaded rod 29, a fourth fixed plate 33 is fixedly connected to the threaded sleeve 1 31, a third connecting rod 34 is provided on the fourth fixed plate 33, a fifth fixed plate 35 is fixedly connected to the threaded sleeve 2 32, a distance detection sensor 36 of model TF-Luna is provided on the third connecting rod 34, and a distance detection sensor 36 of model TF-Luna is provided on the third connecting rod The controller 37 of model STM32 is provided on the third connecting rod 34, the alarm 38 of model MCD-800 is provided on the third connecting rod 34, the distance detection sensor 36 is electrically connected to the controller 37, the controller 37 is electrically connected to the alarm 38, the support plate 24 is fixedly connected with a servo motor 3 45, the output end of the servo motor 3 45 is fixedly connected with a transmission wheel 2 46, the slide 18 is provided with a conveyor belt 19, the support plate 24 is rotatably connected with a transmission wheel 1 44, the transmission wheel 1 44 is provided at one end of the conveyor belt 19, the support plate 24 is fixedly connected with a fixed rod 20, one end of the fixed rod 20 is fixedly connected with a baffle 21, the support plate 24 is fixedly connected with a second fixed plate 22, the second fixed plate 22 is fixedly connected with a transmission cylinder 23, the transmission The other end of the wheel 144 and the chute 18 rotates on the support plate 3 25, the collection box 39 is fixedly connected with a pull rod 40, the lower end of the collection box 39 is fixedly connected with a universal wheel 41, the lower end of the first fixed plate 6 is fixedly connected with a support column 1 42, the lower end of the support plate 24 is fixedly connected with a support column 2 43, the support plate 3 25 is fixedly connected to the support column 2 43, the chute 18 is arranged below the bucket 17, the bucket 17 and the chute 18 are respectively provided with four groups, the third connecting rod 34 is provided with four groups, the conveying cylinder 23 is inclined, the lower end of the conveying cylinder 23 is arranged below the chute 18, the lower end of the conveying cylinder 23 is arranged above the conveyor belt 19, the baffle 21 is attached to the inner side of the rotating barrel 16, the conveyor belt 19 is arranged between the rotating barrel 16 and the support plate 24, and the support The second column 43 is provided with four groups, and the support column 1 42 is provided with two groups. When starting to stack and retrieve materials, the staff first places the distance detection sensor 36, the controller 37 and the alarm 38 on the third connecting rod 34 respectively, and the staff starts the servo motor 27 to drive the threaded sleeve 1 31 and the threaded sleeve 2 32 to move in opposite directions, so that the third connecting rod 34 provided on the fourth fixing plate 33 on the threaded sleeve 1 31 slides into the slide groove 18 provided on the fifth fixing plate 35 on the threaded sleeve 2 32, so that the fourth fixing plate 33 and the fifth fixing plate 35 are clamped and fixed to prevent the stacker from shaking during operation, resulting in inaccurate detection of the distance detection sensor 36. The distance detection sensor 36, the controller 37 and the alarm 38 belong to the commonly used known technologies in this field.It is only used but not improved, so its working principle and connection method are not introduced in detail.
[0032] Working principle: when starting to stack and take materials, the staff first places the distance detection sensor 36, the controller 37 and the alarm 38 on the third connecting rod 34 respectively. At this time, the staff starts the servo motor 27 to drive the worm 28 to rotate, and drives the worm wheel 30 to rotate, and drives the bidirectional threaded rod 29 to rotate. The rotating bidirectional threaded rod 29 drives the threaded sleeve 1 31 and the threaded sleeve 2 32 to move in opposite directions, so that the third connecting rod 34 provided on the fourth fixed plate 33 on the threaded sleeve 1 31 slides into the slide groove 18 provided on the fifth fixed plate 35 on the threaded sleeve 2 32, so that the fourth fixed plate 33 and the fifth fixed plate 35 are clamped and fixed to prevent the stacker from shaking during operation, resulting in inaccurate detection of the distance detection sensor 36. At this time, the staff can start the servo motor 1 2 to drive the first connecting rod 3 to rotate, and drive the first connecting shaft 5 to move through the first connecting rod 3, and drive the second connecting shaft 8 to make a circular motion, and drive the circular gear 15 to make a circular motion on the internal gear 7, and through the internal The gear 7 drives the circular gear 15 to rotate, and the circular gear 15 drives the third connecting shaft 9 and the fourth connecting rod 10 to make a circular motion, and drives the first rotating shaft 11 to rotate, and drives the cross fixing plate 12 to rotate on the first fixing plate 6, and drives the rotating barrel 16 to rotate through the first rotating shaft 11, and drives the bucket 17 and the chute 18 to rotate, and the bucket 17 collects the material, and when the bucket 17 rotates to one side of the baffle 21, the baffle 21 blocks the chute 18 on one side of the bucket 17 to prevent the material from flowing out of the chute 18 Slide out, when the bucket 17 and the chute 18 rotate to the upper end of the conveying cylinder 23, the material in the bucket 17 can flow into the conveying cylinder 23 from the chute 18, so that the material passes through the conveying cylinder 23 and flows into the conveyor belt 19. At the same time, the staff starts the servo motor three 45, drives the transmission wheel two 46 to rotate, and drives the conveyor belt 19 to run through the transmission wheel one 44, so that the material slides into the collection box 39 through the conveyor belt 19 for collection, which can greatly increase the work efficiency and greatly reduce the manual labor.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A stacker-reclaimer with a cantilever anti-collision detection mechanism, comprising a support plate 1 (1), a support plate 2 (24) and a collection box (39), characterized in that: The support plate 1 (1) is fixedly connected to a servo motor 1 (2), the output end of the servo motor 1 (2) is fixedly connected to a first connecting rod (3), one end of the first connecting rod (3) is hinged to a second connecting rod (4), one end of the second connecting rod (4) is fixedly connected to a first connecting shaft (5), the support plate 1 (1) is fixedly connected to a first fixing plate (6), the first fixing plate (6) is provided with an internal gear (7), the internal gear (7) is meshed with a circular gear (15), the circular gear (15) is eccentrically rotatably connected to a second connecting shaft (8), the second connecting shaft (8) is rotatably connected to the first connecting shaft (5), the circular gear (15) is rotatably connected to a third connecting shaft (9), the third connecting shaft (9) is A fourth connecting rod (10) is fixedly connected, one end of the fourth connecting rod (10) is fixedly connected to a first rotating shaft (11), a rotating ring (13) is rotatably connected to the first fixed plate (6), a cross fixed plate (12) is fixedly connected to the rotating ring (13), the first rotating shaft (11) is fixedly connected to the cross fixed plate (12), the cross fixed plate (12) rotates on the first fixed plate (6), a fixed block (14) is provided on the first fixed plate (6), the first connecting rod (3) slides on the fixed block (14), one end of the first rotating shaft (11) is fixedly connected to a rotating barrel (16), a bucket (17) is provided on the rotating barrel (16), and a sliding groove (18) is provided on the rotating barrel (16).
2. A stacker-reclaimer with a cantilever anti-collision detection mechanism according to claim 1, characterized in that: The second support plate (24) is fixedly connected to a third fixing plate (26), the third fixing plate (26) is fixedly connected to a second servo motor (27), an output end of the second servo motor (27) is fixedly connected to a worm (28), the third fixing plate (26) is rotatably connected to a bidirectional threaded rod (29), the bidirectional threaded rod (29) is provided with a worm wheel (30), the worm (28) is meshed with the worm wheel (30), the bidirectional threaded rod (29) is threadedly connected to a first threaded sleeve (31), the bidirectional threaded rod (29) is threadedly connected to a second threaded sleeve (32), and the bidirectional threaded rod (29) is threadedly connected to a second threaded sleeve (33). 32), a fourth fixing plate (33) is fixedly connected to the threaded sleeve one (31), a third connecting rod (34) is provided on the fourth fixing plate (33), a fifth fixing plate (35) is fixedly connected to the threaded sleeve two (32), a distance detection sensor (36) is provided on the third connecting rod (34), a controller (37) is provided on the third connecting rod (34), an alarm (38) is provided on the third connecting rod (34), the distance detection sensor (36) is electrically connected to the controller (37), and the controller (37) is electrically connected to the alarm (38).
3. A stacker-reclaimer with a cantilever anti-collision detection mechanism according to claim 2, characterized in that: The support plate 2 (24) is fixedly connected with a servo motor 3 (45), the output end of the servo motor 3 (45) is fixedly connected with a transmission wheel 2 (46), the slide groove (18) is provided with a conveyor belt (19), the support plate 2 (24) is rotatably connected with a transmission wheel 1 (44), the transmission wheel 1 (44) is arranged at one end of the conveyor belt (19), the support plate 2 (24) is fixedly connected with a fixing rod (20), one end of the fixing rod (20) is fixedly connected with a baffle plate (21), and the support plate 2 (24) is fixedly connected with a second fixing plate (22), a conveying cylinder (23) is fixedly connected to the second fixed plate (22), the transmission wheel one (44) and the other end of the slide groove (18) are rotated on the support plate three (25), the collection box (39) is fixedly connected to the pull rod (40), the lower end of the collection box (39) is fixedly connected to the universal wheel (41), the lower end of the first fixed plate (6) is fixedly connected to the support column one (42), the lower end of the support plate two (24) is fixedly connected to the support column two (43), and the support plate three (25) is fixedly connected to the support column two (43).
4. A stacker-reclaimer with a cantilever anti-collision detection mechanism according to claim 3, characterized in that: The slide groove (18) is arranged below the bucket (17), the bucket (17) and the slide groove (18) are respectively provided with four groups, and the third connecting rod (34) is provided with four groups.
5. A stacker-reclaimer with a cantilever anti-collision detection mechanism according to claim 4, characterized in that: The conveying cylinder (23) is arranged at an angle, the lower end of the conveying cylinder (23) is arranged below the slide groove (18), and the lower end of the conveying cylinder (23) is arranged above the conveying belt (19).
6. A stacker-reclaimer with a cantilever anti-collision detection mechanism according to claim 5, characterized in that: The baffle plate (21) is attached to the inner side of the rotating barrel (16), and the conveyor belt (19) is arranged between the rotating barrel (16) and the second supporting plate (24).
7. A stacker-reclaimer with a cantilever anti-collision detection mechanism according to claim 6, characterized in that: The second support column (43) is provided with four groups, and the first support column (42) is provided with two groups.