Page feeding mechanism of collating machine

By designing a page feeding mechanism including synchronous gears and tilted belts in the page mixer, the problem of book stickers offset when the page mixer is placed at high speed is solved, and the stable transmission and binding efficiency of book stickers are improved.

CN222770336UActive Publication Date: 2025-04-18XIANGYANG JINGXINGDA MASCH TECH CO LTD
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Patent Information

Application Number
CN202421612694.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-18
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

When the page-matching machine is laid out at high speed, due to the height difference between the page-attached baffle and the conveying channel, the book is prone to offset, resulting in unstable posting and affecting the stability of the page-matching process.

Method used

A page feeding mechanism of the page dispensing machine is designed, including a mounting adjustment plate for the rotatably connected upper power gear and lower power gear, and a fixing plate connected by a pillar. By synchronous main wheel, the driving gear drives the lower power gear and the upper power gear to rotate, and the upper and lower power rollers drive the first and second belts to move. The inclination angles of the first and second belts are consistent with the inclination angles of the page connection baffle and the conveying channel, forming a page inlet port to facilitate stable transmission of the book sticker.

Benefits of technology

Through this page delivery mechanism, the book stickers can be transmitted to the conveying channel stably during high-speed posting, avoiding offset and blockage, and improving the posting stability and binding efficiency of the page distribution machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a collating machine page feeding mechanism which comprises an installation adjusting plate connected with an upper power gear and a lower power gear in a rotating mode and a fixing plate connected with the installation adjusting plate, the installation adjusting plate and the fixing plate are connected with a main power shaft in a rotating mode, and a synchronous main wheel is fixed on the periphery of the main power shaft. One end of the main power shaft is connected with a driving gear meshed with the upper power gear, one side of the installation adjusting plate is connected with an upper fixing block provided with an upper power roller and an upper driven roller and a lower fixing block provided with a lower power roller and a lower driven roller, the upper power roller is connected to the upper power gear, and the lower power roller is connected to the lower power gear. The peripheries of the upper power roller and the upper driven roller are connected with a first belt, the peripheries of the lower power roller and the lower driven roller are connected with a second belt, and the opposite faces of the first belt and the second belt are used for conveying the book. According to the utility model, the book can continuously and stably enter the conveying channel from the page receiving baffle plate, so that the book feeding stability and the subsequent binding efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of collating machines, in particular to a page feeding mechanism of a collating machine. Background Art

[0002] At present, with the development of social economy, printing enterprises focus on improving the production efficiency of post-press binding process under the premise of ensuring quality. The binding speed of post-press binding equipment has generally increased to more than 10,000 books / hour, so the stability requirements of post-press binding equipment have been greatly improved. In the post-press binding process, the collating machine is the starting point of the entire binding line. It is a binding device that completes the process of stacking and assembling books in order of book pages or paper pages. Only when the book core with fast and accurate collating can be sent to the binder can a good book be produced. The stability of collating plays a key role in the production efficiency of the entire production line.

[0003] However, when the speed of the collating machine's posting is greatly increased, when the book labels enter the conveying channel from the page baffle, due to a certain height difference between the page baffle and the conveying channel, the high-speed moving book labels are prone to deviation, causing the collating machine to have unstable posting conditions such as book label position deviation, book label disorder or book label blocking the channel when the page is posted at high speed, affecting the stability of the collating process. Utility Model Content

[0004] In order to solve the technical problem in the prior art that due to a certain height difference between the splicing baffle and the conveying channel, high-speed moving book labels are prone to deviation, resulting in unstable label placement when the collating machine places labels at high speed, thus affecting the stability of the collating process, the utility model provides the following technical solution.

[0005] The utility model discloses a page feeding mechanism of a pagination machine, comprising a page feeding mechanism body located between a page baffle plate and a conveying channel of the pagination machine, the page feeding mechanism body comprising an installation adjustment plate rotatably connected with an upper power gear and a lower power gear meshing with each other, and a fixing plate connected to the installation adjustment plate through a plurality of pillars, a main power shaft with a synchronous main wheel fixed on the outer periphery is rotatably connected between the installation adjustment plate and the fixing plate, an end of the main power shaft close to the installation adjustment plate is connected with a driving gear meshing with the lower power gear, an upper fixing block provided with an upper power roller and an upper driven roller and a lower fixing block provided with a lower power roller and a lower driven roller are connected to a side of the installation adjustment plate away from the driving gear, the upper power roller is connected to the upper power gear, the lower power roller is connected to the lower power gear, at least one first belt is connected to the outer periphery of the upper power roller and the upper driven roller, at least two second belts are connected to the outer periphery of the lower power roller and the lower driven roller, and bookmarks are transmitted between opposite sides of the first belt and the second belt.

[0006] As a further technical solution, one side of the first belt and the other side of the second belt have an inclined angle which is consistent with the inclined angle between the leaf-joining baffle and the conveying passage.

[0007] As a further technical solution, a page feed driven roller is provided to the upper right of the upper driven roller, and a page feed opening slightly facing upward is formed between the first belt and the second belt between the upper driven roller and the page feed driven roller.

[0008] As a further technical solution, the upper power roller and the lower power roller are respectively connected to the upper power gear and the lower power gear through power shafts with the same structure.

[0009] As a further technical solution, both the first belt and the second belt are round belts, so as to facilitate the line contact transmission of the signatures.

[0010] As a further technical solution, two fixed shafts located below the synchronous main wheel are fixed between the installation adjustment plate and the fixed plate, and the first synchronous driven wheel and the second synchronous driven wheel are rotatably connected to the outer circumference of the two fixed shafts.

[0011] The beneficial effect of the utility model is that the synchronous main wheel of the page feeding mechanism of the pagination machine of the utility model drives the active gear to rotate, the active gear drives the lower power gear to rotate, and the lower power gear drives the upper power gear to rotate, thereby, the upper power roller and the lower power roller respectively drive the first belt and the second belt to move towards each other, the opposite side of the first belt and the second belt is inclined, and the inclination angle is consistent with the inclination angle of the page baffle and the conveying channel, and a page feeding port is formed between the first belt and the second belt, so that the book label can continuously and stably enter the conveying channel from the page baffle, which is more suitable for high-speed labeling, and can create a stable foundation for speeding up the pagination, thereby improving the stability of book labeling and subsequent binding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the position of the page feeding mechanism of the pagination machine of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the page feeding mechanism of the utility model collating machine;

[0014] Figure 3 It is a schematic diagram of the structure decomposition of the page feeding mechanism of the collating machine of the utility model;

[0015] Figure 4 It is a right side view of the page feeding mechanism of the utility model collating machine;

[0016] In the figure: 100-page baffle; 200-conveying channel; 300-page feeding mechanism body; 1-upper power roller; 101-upper driven roller; 102-page feed driven roller; 2-power shaft; 3-lower power roller; 301-lower driven roller; 4-upper power gear; 5-lower power gear; 6-installation adjustment plate; 7-first synchronous driven wheel; 8-fixed shaft; 9-second synchronous driven wheel; 10-fixed plate; 11-synchronous main wheel; 12-first bearing; 13-pillar; 14-main power shaft; 15-driving gear; 16-baffle; 17-first belt; 18-lower fixed block; 19-upper fixed block; 20-second bearing; 21-driven shaft; 22-page inlet; 23-page outlet; 24-second belt. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.

[0018] In the description of the present invention, it should be understood that the terms "upper" and "lower" are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0019] like Figure 1 As shown, the utility model provides a page feeding mechanism of a collating machine, including a page feeding mechanism body 300 located between a page splicing baffle 100 and a conveying channel 200 of the collating machine. The page feeding mechanism body 300 is used to convey the bookmarks at the slightly higher page splicing baffle to the slightly lower conveying channel.

[0020] like Figure 2 and Figure 3As shown, in a preferred embodiment, the page feeding mechanism body 300 includes a mounting adjustment plate 6 connected to the frame of the collating machine, and the mounting adjustment plate 6 is connected to the fixed plate 10 through a plurality of pillars 13. A main power shaft 14 is rotatably connected between the mounting adjustment plate 6 and the fixed plate 10, that is, both ends of the main power shaft 14 are rotatably connected to the mounting adjustment plate 6 and the fixed plate 10 through a first bearing 12, and the first bearing 12 adopts a deep groove ball bearing 6001. A synchronous main wheel 11 is fixedly provided on the outer periphery of the main power shaft 14, and two fixed shafts 8 located below the synchronous main wheel 11 are fixedly provided between the mounting adjustment plate 6 and the fixed plate 10, and the first synchronous driven wheel 7 and the second synchronous driven wheel 9 are rotatably connected on the outer periphery of the two fixed shafts 8. The power mechanism provided in the collating machine is connected to the synchronous main wheel 11, the first synchronous driven wheel 7 and the second synchronous driven wheel 9 through a synchronous belt, thereby driving the rotation of the main power shaft 14.

[0021] In a preferred embodiment, the driving gear 15 is connected to one end of the main power shaft 14 near the mounting adjustment plate 6, and the upper power gear 4 and the lower power gear 5 on the same side as the driving gear 15 are rotatably connected to one side of the mounting adjustment plate 6, the upper power gear 4 and the lower power gear 5 are meshingly connected, and the lower power gear 5 is meshingly connected to the driving gear 15, and the upper power gear 4 is not connected to the driving gear 15. Therefore, when the main power shaft 14 drives the driving gear 15 to rotate, the speed of the driving gear 15 and the lower power gear 5 is accelerated at a speed of 10:3, and the lower power gear 5 drives the upper power gear 4 to rotate, so that the lower power gear 5 and the upper power gear 4 rotate clockwise and counterclockwise respectively.

[0022] In a preferred embodiment, the side of the mounting adjustment plate 6 away from the driving gear 15 is connected to an upper fixed block 19 and a lower fixed block 18 through a baffle 16, the upper fixed block 19 is rotatably connected to the upper power roller 1 and the upper driven roller 101, and the lower fixed block 18 is rotatably connected to the lower power roller 3 and the lower driven roller 301. The upper driven roller 101 and the lower driven roller 301 are rotatably connected to the upper fixed block 19 and the lower fixed block 18 respectively through a second bearing 20 and a driven shaft 21 of the same structure, and the second bearing adopts a deep groove ball bearing 6003. The upper power roller 1 and the lower power roller 3 are respectively connected to the upper power gear 4 and the lower power gear 5 through the power shaft 2 with the same structure. At least one first belt 17 is connected to the outer periphery of the upper power roller 1 and the upper driven roller 101, and at least two second belts 24 are connected to the outer periphery of the lower power roller 3 and the lower driven roller 301. The opposite sides of the first belt 17 and the second belt 24 are in a parallel state. The opposite sides of the first belt 17 and the second belt 24 can be used for book transmission when they rotate clockwise and counterclockwise respectively.

[0023] In a preferred embodiment, since there is a height difference between the page-joining baffle 100 and the conveying passage 200, that is, there is a certain inclination angle, the opposite side of the first belt 17 and the second belt 24 also has an inclination angle, and the inclination angle is consistent with the inclination angle between the page-joining baffle 100 and the conveying passage 200, so that the book signature can be smoothly transferred from the page-joining baffle 100 to the conveying passage 200. At the same time, the first belt 17 and the second belt 24 are preferably round belts, so as to facilitate the line contact of the book signature for transmission and prevent the book signature from being adhered to the belts.

[0024] In a preferred embodiment, a page feed driven roller 102 is provided at the upper right corner of the upper driven roller 101, and a page feed port 22 with an opening slightly facing upward is formed between the first belt 17 and the second belt 24 between the upper driven roller 101 and the page feed driven roller 102, so that book signatures can enter from the page feed port 22 to be transported between the first belt 17 and the second belt 24, and a page outlet 23 is provided between the first belt 17 and the second belt 24 on a side away from the page feed port 22, and book signatures enter the conveying channel 200 from the page outlet 23.

[0025] When the utility model is in use, the power mechanism of the collating machine drives the synchronous main wheel 11 and the driving gear 15 to rotate, the driving gear 15 and the lower power gear 5 accelerate the transmission at a speed of 10:3, the lower power gear 5 drives the upper power gear 4 to rotate, thereby driving the upper power roller 1 and the lower power roller 3 to rotate through the power shaft 2, the upper power roller 1 and the lower power roller 3 respectively drive the first belt 17 and the second belt 24 to move, and the book label is continuously and stably transmitted from the page baffle 100 to the conveying channel 200.

[0026] The preferred specific implementation modes and embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation modes and embodiments, and various changes or equivalent substitutions can be made within the knowledge scope of those skilled in the art without departing from the concept of the utility model. Therefore, the utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the utility model.

Claims

1. A sheet feeding mechanism of a collating machine, comprising a sheet feeding mechanism body (300) located between a sheet joining baffle plate (100) and a conveying passage (200) of the collating machine, characterized in that: The page feeding mechanism body (300) comprises a mounting adjustment plate (6) rotatably connected with an upper power gear (4) and a lower power gear (5) meshing with each other, and a fixing plate (10) connected to the mounting adjustment plate (6) via a plurality of pillars (13); a main power shaft (14) with a synchronous main wheel (11) fixed on its outer circumference is rotatably connected between the mounting adjustment plate (6) and the fixing plate (10); an end of the main power shaft (14) close to the mounting adjustment plate (6) is connected with a driving gear (15) meshing with the lower power gear (5); and a side of the mounting adjustment plate (6) away from the driving gear (15) is connected with a gear having an upper power gear (4) and a lower power gear (5) meshing with each other. An upper fixed block (19) of the upper driven roller (101) and an upper fixed block (18) provided with a lower power roller (3) and a lower driven roller (301), the upper power roller (1) is connected to the upper power gear (4), the lower power roller (3) is connected to the lower power gear (5), at least one first belt (17) is connected to the outer periphery of the upper power roller (1) and the upper driven roller (101), at least two second belts (24) are connected to the outer periphery of the lower power roller (3) and the lower driven roller (301), and book signatures are transmitted between opposite sides of the first belt (17) and the second belt (24).

2. The sheet feeding mechanism of the collating machine according to claim 1, characterized in that: The opposite sides of the first belt (17) and the second belt (24) have an inclination angle which is consistent with the inclination angle between the leaf-joining baffle plate (100) and the conveying passage (200).

3. The sheet feeding mechanism of the collating machine according to claim 1, characterized in that: A page feed driven roller (102) is provided on the upper right side of the upper driven roller (101), and a page feed opening (22) with an opening slightly facing upward is formed between the first belt (17) and the second belt (24) between the upper driven roller (101) and the page feed driven roller (102).

4. The sheet feeding mechanism of the collating machine according to claim 1, characterized in that: The upper power roller (1) and the lower power roller (3) are respectively connected to the upper power gear (4) and the lower power gear (5) via a power rotating shaft (2) having the same structure.

5. The sheet feeding mechanism of the collating machine according to claim 1, characterized in that: The first belt (17) and the second belt (24) are both round belts, so as to facilitate the line contact transmission of the signatures.

6. The sheet feeding mechanism of the collating machine according to claim 1, characterized in that: Two fixed shafts (8) located below the synchronous main wheel (11) are fixedly arranged between the installation adjustment plate (6) and the fixed plate (10), and the outer circumferences of the two fixed shafts (8) are rotatably connected to a first synchronous driven wheel (7) and a second synchronous driven wheel (9).