Storage fermentation tank

By using upper wellhead pressing filter screen device and circulation spray device in the fermentation tank, the problem that the material cannot be completely pressed into the liquid is solved, and the full fermentation of the material and the effective cleaning of the tank are achieved.

CN222770856UActive Publication Date: 2025-04-18CHENGDU CHUANYI MASCH CO LTD
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Patent Information

Application Number
CN202421339535.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing fermentation tanks cannot completely press the material into the liquid during the fermentation process, causing some materials to float and affect the fermentation effect.

Method used

A storage fermentation tank is designed, using an upper wellhead pressing filter screen device and an upper wellhead lifting device to press the material into the liquid, and through a circulation spraying device and an auxiliary cleaning discharge device, ensuring that the material is fully in contact with the liquid and the cleaning tank body.

Benefits of technology

The material is completely pressed into the liquid, ensuring the full fermentation of the material, improving the fermentation effect, and optimizing the utilization and cleanliness of the tank through circulating spraying and cleaning devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fermentation tanks, in particular to a storage fermentation tank. The storage fermentation tank comprises a tank body, a feeding device, a discharging device and a pressing device, a feeding device for feeding materials into the tank body and a discharging device for discharging the fermented materials from the tank body are mounted on the tank body; the top of the tank body is provided with a material pressing device which is used for pressing materials into liquid so that the materials are fully fermented; according to the utility model, the material can be completely pressed into the liquid, so that the material can be fully fermented.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermentation tanks, in particular to a storage fermentation tank. Background Art

[0002] Nowadays, there are many storage fermentation tanks on the market. Common storage tanks are composed of observation structure, upper top, cylinder, lower bottom, lower inspection manhole, feed pipe and discharge pipe and other components. This type of storage tank is widely used in various industries for storage of solid, liquid, fluid solid-liquid mixture, solid-liquid mixed fermentation products in the food industry, etc. At present, such existing fermentation tanks all have an observation structure on the top. After adding the material and then the liquid, some of the material will float on the liquid surface. The liquid cannot guarantee that the material on the top of the fermentation tank can completely fill the liquid with the material, so the fermentation effect of the material will also be reduced.

[0003] There is a Chinese patent with application number 202011579765.7 and application date 2020.12 .28, the invention patent with the name of "A wine fermentation tank for preventing skin and residue from floating and forming a wine cap", and its technical solution is: a wine fermentation tank for preventing skin and residue from floating and forming a wine cap, comprising an insulation tank, a fermentation tank and a stirring structure for stirring in the fermentation tank, the fermentation tank is installed inside the insulation tank, and a temperature control chamber is formed between the fermentation tank and the insulation tank, the top of the insulation tank is provided with a feeding port and a venting port, the bottom of the insulation tank is provided with a wine outlet and a sewage outlet, the side of the insulation tank near the bottom is provided with a slag outlet, the feeding port, the venting port, the wine outlet, the sewage outlet and the slag outlet are all connected with the fermentation tank, a filter plate is provided below the slag outlet, the side of the insulation tank near the bottom is provided with a circulating water inlet, and the side of the insulation tank near the top is provided with a circulating water outlet; a plurality of circular baffles are provided on the inner side wall of the fermentation tank, and the plurality of circular baffles are concave from the periphery to the center from top to bottom. The worm gear of the embodiment of the present invention is a motor, a shaft and a plurality of rotating disks, wherein the motor is mounted on the top of the heat preservation tank, one end of the shaft is connected to the driving shaft of the motor, and the other end of the shaft extends to the interior of the fermentation tank, and the plurality of rotating disks are mounted on the shaft, and the upper end surface of the rotating disk presents a gradient structure convex from the surrounding to the center, and the plurality of circular baffles and the plurality of rotating disks are alternately arranged, and the uppermost rotating disk is located under the uppermost circular baffle, and the lowermost rotating disk is located under the lowermost circular baffle, and the projection area of ​​any one of the rotating disks is larger than the projection area of ​​the circulation hole above it, and a circle of crushing blades is provided on the lower end surface of the rotating disk, and the crushing blades are composed of a main blade and an auxiliary blade, one end of the auxiliary blade is fixedly connected to one end of the main blade, and the other end of the main blade is vertically fixed on the rotating disk, and the auxiliary blade is parallel to the circular baffle.

[0004] The above patent realizes the fermentation of materials by setting up a stirring device, but the method of setting up a stirring mechanism for continuous stirring is complex and energy-consuming, and the material on the top will continue to run out of the liquid during the stirring process, and stirring cannot prevent the material from floating on the liquid, thereby failing to fully guarantee the fermentation effect of the material. Summary of the invention

[0005] The utility model provides a storage fermentation tank which can completely press materials into liquid so that the materials can be fully fermented.

[0006] In order to achieve the above technical effects, the technical solution of this application is as follows:

[0007] A storage fermentation tank comprises a tank body, a feeding device, a discharging device and a pressing device; the tank body is provided with a feeding device for allowing materials to enter the tank body and a discharging device for allowing materials to exit the tank body after fermentation is completed; the top of the tank body is provided with a pressing device for pressing materials into liquid to allow the materials to be fully fermented.

[0008] Furthermore, the material pressing device includes an upper wellhead heightening device and an upper wellhead material pressing filter screen device; the upper wellhead material pressing filter screen device is inside the upper wellhead heightening device and is used to press the material into the liquid.

[0009] Furthermore, the upper wellhead raising device includes a second connecting flange, a raising ring and an overflow port; the second connecting flange is installed on the top of the raising ring along the circumferential direction of the raising ring; the overflow port is a through hole arranged on the side of the raising ring and communicating with the interior.

[0010] Furthermore, the upper wellhead pressure material filter screen device includes an observation structure, a first connecting flange and a filter pressure material screen; the observation structure is installed on the top of the filter pressure material screen; the first connecting flange is installed on the top of the filter pressure material screen along the circumferential direction of the filter pressure material screen; the first connecting flange of the upper wellhead pressure material filter screen device is fixedly connected to the second connecting flange of the upper wellhead heightening device by bolts.

[0011] Furthermore, the observation structure includes a raised layer, a disc, an observation manhole, a handle and two bent plates with holes; the raised layer is fixedly connected to the first connecting flange; the disc is placed on the top of the raised layer and covers the observation manhole; the observation manhole is located on the top of the raised layer; the handle is fixedly installed on the top of the disc; the two bent plates with holes are symmetrically arranged on the same side of the raised layer; one end of the handle is movably connected to the two bent plates with holes, so that the handle drives the disc to rotate around the end of the handle.

[0012] Furthermore, a circulating spray device is installed on the tank body; the circulating spray device includes a circulating liquid pipe, a conical baffle and a first annular pipe; the circulating liquid pipe is connected to the first annular pipe; a plurality of conical baffles are arranged on the first annular pipe, and the plurality of conical baffles are connected to the interior of the tank body; a spray pipe is connected between the first annular pipe and the conical baffle.

[0013] Furthermore, an auxiliary cleaning and discharging device is installed on the tank body, and the auxiliary cleaning and discharging device includes a liquid main pipe, a second annular pipe and an outlet pipe opening; the liquid main pipe is connected to the second annular pipe; a plurality of outlet pipe openings are arranged on the second annular pipe, and the outlet pipe openings are connected to the interior of the tank body.

[0014] Furthermore, the feeding device is a feeding circulation pipe; the feeding circulation pipe is connected to the tank body and connected to the inside of the tank body.

[0015] Furthermore, the discharging device is a discharging pipe; the discharging pipe is connected to the tank body and connected to the inside of the tank body.

[0016] Furthermore, the tank body includes a circular arc dome, a cylinder and a lower cone; the upper part of the tank body is provided with a circular arc dome and is connected to the cylinder; the lower part of the tank body is provided with a lower cone and is connected to the cylinder; and an inspection manhole is provided on the cylinder.

[0017] According to the above technical solution, the beneficial effects of the present invention are as follows:

[0018] 1. The utility model can completely press the material into the liquid, thereby achieving the advantage of full fermentation of the material.

[0019] 2. The utility model adopts an upper wellhead material pressing and filtering screen device and an upper wellhead heightening device to fill the fermentation storage tank with materials while limiting the materials from being fully filled at the upper wellhead and making the materials completely submerged in the liquid, thereby achieving the advantages of complete fermentation of the materials and full utilization of the storage tank space.

[0020] 3. The utility model adopts a circulating spraying device, through which the material is fully contacted with the liquid, so that the liquid fully infiltrates the material, thereby ensuring the fermentation effect of the material.

[0021] 4. The utility model adopts an auxiliary cleaning and discharging device, which makes the material discharge more clean and thorough, and also achieves the effect of cleaning the inside of the fermentation tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a side structural schematic diagram of the utility model;

[0024] Figure 3 It is a schematic diagram of the upper wellhead heightening device;

[0025] Figure 4 This is a schematic diagram of the upper wellhead pressure material filter screen device;

[0026] Figure 5 It is a schematic diagram of a circulating spray device;

[0027] Figure 6 It is a schematic diagram of the auxiliary cleaning and discharging device;

[0028] Figure 7 It is a partial schematic diagram of the upper wellhead pressure material filtering screen device.

[0029] In the attached drawings: 1-upper wellhead pressure filter screen device; 2-upper wellhead heightening device; 3-circular arc dome; 4-cylinder; 5-lower cone; 6-manhole for inspection; 7-feed circulation pipe; 8-discharge pipe; 9-circulation spray device; 10-auxiliary cleaning discharge device; 11-circulating liquid pipe; 12-conical baffle; 13-first annular pipe; 14-observation structure; 15-first connecting flange; 16-filter pressure screen; 17-overflow port; 18-heightening ring; 19-second connecting flange; 20-liquid main pipe; 21-second annular pipe; 22-outlet pipe mouth; 23-heightening layer; 24-disc; 25-bent plate with holes; 26-handle. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.

[0031] Example 1

[0032] like Figure 1 and Figure 2 As shown, a storage fermentation tank comprises a tank body, a feeding device, a discharging device and a pressing device; a feeding device is installed on the tank body to allow materials to enter the tank body, and the feeding device can feed liquids and materials that need to be fermented, such as oil and bean paste; a discharging device is installed on the tank body to allow the materials to come out of the tank body after fermentation is completed, and the materials are discharged through the discharging device after fermentation is completed; a pressing device is arranged on the top of the tank body to press the materials into the liquid so that the materials are fully fermented, and the pressing device presses the materials floating on the surface of the liquid into the liquid so that the materials are fully fermented, and the fermentation status of the materials in the tank body can also be observed from the pressing device.

[0033] like Figure 3 and Figure 4As shown, the material pressing device includes an upper wellhead heightening device 2 and an upper wellhead material pressing filter screen device 1; the upper wellhead heightening device 2 is heightened by a section on the basis of the original fermentation tank observation structure 14 of the prior art, so that the liquid of the material can fill the heightened part of the upper wellhead heightening device 2; the upper wellhead material pressing filter screen device 1 is used to press the material floating on the surface of the liquid into the liquid, so that the material can be fermented efficiently and fully; the upper wellhead material pressing filter screen device 1 is inside the upper wellhead heightening device 2, and is used to press the material into the liquid; the upper wellhead heightening device 2 and When the upper wellhead pressure material filtering screen device 1 does not need to be opened for use, the first connecting flange 15 and the second connecting flange 19 are fixedly connected by bolts; the upper wellhead heightening device 2 includes a second connecting flange 19, a heightening ring 18 and an overflow port 17; the second connecting flange 19 is installed on the top of the heightening ring 18 along the circumferential direction of the heightening ring; the overflow port 17 is a through hole arranged on the side of the heightening ring 18 and communicating with the interior; the first connecting flange 15 of the upper wellhead pressure material filtering screen device 1 and the second connecting flange 19 of the upper wellhead heightening device 2 are fixedly connected by bolts. The overflow port 17 is connected to the pipe. When the upper wellhead pressing filter screen device 1 is pressing the material, the excess liquid enters the pipe. The liquid in the pipe can be connected to the tank to recycle the fermentation liquid, or the liquid in the pipe can be stored separately to save the liquid for the next use of fermentation. The upper wellhead pressing filter screen device 1 includes an observation structure 14, a first connecting flange 15 and a filter pressing mesh screen 16; the observation structure 14 is installed on the top of the filter pressing mesh screen 16; the first connecting flange 15 is installed on the top of the filter pressing mesh screen 16 along the circumferential direction of the filter pressing mesh screen 16; the filter pressing mesh screen 16 of the upper wellhead pressing filter screen device 1 is a mesh screen all around, which is convenient for the liquid to enter the filter pressing mesh screen 16 during the pressing process, so that the liquid flows out from the overflow port 17.

[0034] The observation structure 14 includes a raised layer 23, a disc 24, an observation manhole, a handle 26 and two bent plates 25 with holes; the raised layer 23 is fixedly connected to the first connecting flange 15; the raised layer 23 is directly welded to the first connecting flange 15; the disc 24 is placed on the top of the raised layer 23 and covers the observation manhole; the observation manhole is located on the top of the raised layer 23; the handle 26 is fixedly installed on the top of the disc 24; the two bent plates 25 with holes are symmetrically arranged on the same side of the raised layer 23; one end of the handle 26 is movably connected to the two bent plates 25 with holes , so that the handle 26 drives the disc 24 to rotate around the end of the handle 26; the two perforated curved plates 25 are symmetrically arranged with corresponding holes, and one end of the handle 26 passes through the perforated curved plate 25 and one end of the handle 26 through a metal rod to realize that the handle can drive the disc 24 to rotate, and a movable connection method such as a movable bolt can also be used; there are two ways of observation: one is to directly take out the upper wellhead pressure filter screen device 1 and observe it from the upper wellhead heightening device 2, and the other is to directly open the disc 24 of the upper wellhead pressure filter screen device 1 for observation.

[0035] like Figure 5 As shown, a circulating spray device 9 is installed on the tank body; the circulating spray device 9 includes a circulating liquid pipe 11, a conical baffle 12 and a first annular pipe 13; the circulating liquid pipe 11 is connected to the first annular pipe 13; a plurality of conical baffles 12 are arranged on the first annular pipe 13, and the plurality of conical baffles 12 are connected to the inside of the tank body; a spray pipe is connected between the first annular pipe 13 and the conical baffle 12;

[0036] When the fermentation material in the fermentation tank does not fill the fermentation tank, the pressing device cannot press the material into the liquid and submerge it. The circulating spraying device 9 is started. Since one end of the circulating liquid pipe 11 is connected to the tank, and the other end is connected to the first annular pipe 13, the liquid enters the circulating liquid pipe 11 and is sprayed out from the spray pipe on the first annular pipe 13. After the liquid hits the conical baffle 12, the liquid spraying and diffusion area increases, and the spraying is repeated in a continuous cycle to fully ferment the material suspended on the liquid surface.

[0037] like Figure 6 As shown, an auxiliary cleaning and discharging device 10 is installed on the tank body, and the auxiliary cleaning and discharging device 10 includes a liquid main pipe 20, a second annular pipe 21 and an outlet pipe opening 22; the liquid main pipe 20 is connected to the second annular pipe 21; a plurality of outlet pipe openings 22 are arranged on the second annular pipe 21, and the outlet pipe openings 22 are connected to the inside of the tank body; by allowing the cleaning liquid to enter the liquid main pipe 20, the cleaning liquid is sprayed from the plurality of outlet pipe openings 22 on the second annular pipe 21, so that the effect of quickly cleaning the inside of the tank can be achieved without manpower, and by allowing the fermentation liquid to enter the fermentation liquid main pipe 20, the fermented material can be quickly discharged from the discharging device under the flushing of the fermentation liquid.

[0038] like Figure 1 and Figure 2 As shown, the feeding device is a feeding circulation pipe 7; the feeding circulation pipe 7 is connected to the tank body and connected to the inside of the tank body. The discharging device is a discharging pipe 8; the discharging pipe 8 is connected to the tank body and connected to the inside of the tank body. The feeding circulation pipe 7 can be directly connected to a pump to extract materials, or after the materials are filled in the tank to the required capacity standard, the feeding circulation pipe 7 can be connected to a pump and then connected to the discharging pipe 8, so as to achieve the purpose of continuous feeding and discharging of materials for full fermentation.

[0039] The tank body includes an arc dome 3, a cylinder 4 and a lower cone 5; the upper part of the tank body is provided with an arc dome 3, and is connected to the cylinder 4; the lower part of the tank body is provided with a lower cone 5, and is connected to the cylinder 4; an inspection manhole 6 is provided on the cylinder 4, and the inspection manhole 6 can be opened and closed, so that people can enter the tank to clean and repair the tank conveniently.

[0040] Example 2

[0041] Based on Example 1, the use of the utility model for fermentation requires obtaining two fermentation products of different ages. First, the pump is connected through the feed circulation pipe 7 to convey the material and the fermentation liquid into the tank body. The staff observes the position reached by the material and the fermentation liquid from the pressing device; when the material and the fermentation liquid reach a position higher than the arc dome 3 and flood the middle position of the heightening circle 18, the material and the fermentation liquid are stopped from being conveyed into the tank. At this time, the upper wellhead pressing filter screen device 1 is used to press the material into the fermentation and make the material lower than the heightening circle 18. The fermentation liquid flowing out of the overflow port 17 is drained to a special storage place for the fermentation liquid through a pipe for the next fermentation; the upper wellhead pressing filter screen device 1 is fixed to the upper wellhead heightening device 2 by bolts, and the fermentation begins at this time.

[0042] When the fermentation time in the tank has reached the fermentation time of the first year, the discharge pipe 8 is connected to the pump, and the material is discharged from the tank through the discharge pipe 8 to complete the required amount of fermented material of the first year. The fermentation and discharge of the fermented material of the first year are completed, and the remaining fermented material and fermentation liquid in the tank continue to ferment the second fermented product with a longer required age; the remaining fermented material and fermentation liquid in the tank body do not completely fill the tank body, and the circulating spraying device 9 is turned on to allow the fermentation liquid to continue to circulate and spray so that the material floating on the fermentation liquid can also be fully fermented, and the fermentation is continued until the second fermentation product age is reached. At this time, the discharge pipe 8 is connected to the pump, and the auxiliary cleaning discharge device 10 is used to transport the fermentation liquid into the tank. The fermentation liquid flushes the fermented material, so that the discharge pipe 8 completely discharges the remaining fermentation material, completing the fermentation and discharge of the fermented product of the second age.

[0043] Finally, when all the fermentation and discharging processes are completed, the auxiliary cleaning and discharging device 10 is again used to transport cleaning liquid into the tank to clean the tank. The staff then enters the tank body through the inspection manhole 6 to check the cleaning status and maintenance of the tank body.

[0044] The above description is a detailed description of the preferred feasible embodiment of the present application, but the embodiment is not intended to limit the patent application scope of the present application. All equivalent changes or modified changes made under the technical spirit suggested by the present application should fall within the patent scope covered by the present application.

Claims

1. A storage fermentation tank, characterized in that: The invention comprises a tank body, a feeding device, a discharging device and a pressing device; the tank body is provided with a feeding device for allowing materials to enter the tank body and a discharging device for allowing materials to exit the tank body after fermentation is completed; the top of the tank body is provided with a pressing device for pressing materials into liquid to allow the materials to be fully fermented; the pressing device comprises an upper wellhead heightening device (2) and an upper wellhead pressing filter screen device (1); the upper wellhead pressing filter screen device (1) is inside the upper wellhead heightening device (2) and is used for pressing materials into liquid.

2. The storage fermentation tank according to claim 1, characterized in that: The upper wellhead raising device (2) comprises a second connecting flange (19), a raising ring (18) and an overflow port (17); the second connecting flange (19) is installed on the top of the raising ring (18) along the circumferential direction of the raising ring; the overflow port (17) is a through hole arranged on the side of the raising ring (18) and communicating with the interior.

3. The storage fermentation tank according to claim 2, characterized in that: The upper wellhead material pressure filter screen device (1) comprises an observation structure (14), a first connecting flange (15) and a filter material pressure screen (16); the observation structure (14) is installed on the top of the filter material pressure screen (16); the first connecting flange (15) is installed on the top of the filter material pressure screen (16) along the circumferential direction of the filter material pressure screen (16); the first connecting flange (15) of the upper wellhead material pressure filter screen device (1) is fixedly connected to the second connecting flange (19) of the upper wellhead heightening device (2) by bolts.

4. The storage fermentation tank according to claim 3, characterized in that: The observation structure (14) comprises a raised layer (23), a disc (24), an observation manhole, a handle (26) and two bent plates with holes (25); the raised layer (23) is fixedly connected to the first connecting flange (15); the disc (24) is placed on the top of the raised layer (23) and covers the observation manhole; the observation manhole is located on the top of the raised layer (23); the handle (26) is fixedly mounted on the top of the disc (24); the two bent plates with holes (25) are symmetrically arranged on the same side of the raised layer (23); one end of the handle (26) is movably connected to the two bent plates with holes (25), so that the handle (26) drives the disc (24) to rotate around the end of the handle (26).

5. The storage fermentation tank according to claim 1, characterized in that: A circulating spray device (9) is installed on the tank body; the circulating spray device (9) comprises a circulating liquid pipe (11), a conical baffle (12) and a first annular pipe (13); the circulating liquid pipe (11) is connected to the first annular pipe (13); a plurality of conical baffles (12) are arranged on the first annular pipe (13), and the plurality of conical baffles (12) are connected to the inside of the tank body; a spray pipe is connected between the first annular pipe (13) and the conical baffle (12).

6. The storage fermentation tank according to claim 5, characterized in that: An auxiliary cleaning and discharging device (10) is installed on the tank body, and the auxiliary cleaning and discharging device (10) comprises a liquid main pipe (20), a second annular pipe (21) and an outlet pipe opening (22); the liquid main pipe (20) is connected to the second annular pipe (21); a plurality of outlet pipe openings (22) are provided on the second annular pipe (21), and the outlet pipe openings (22) are connected to the interior of the tank body.

7. The storage fermentation tank according to claim 1, characterized in that: The feeding device is a feeding circulation pipe (7); the feeding circulation pipe (7) is connected to the tank body and connected to the inside of the tank body.

8. The storage fermentation tank according to claim 1, characterized in that: The discharge device is a discharge pipe (8); the discharge pipe (8) is connected to the tank body and connected to the inside of the tank body.

9. The storage fermentation tank according to claim 6, characterized in that: The tank body comprises a circular arc dome (3), a cylinder (4) and a lower cone (5); the circular arc dome (3) is arranged above the tank body and is connected to the cylinder (4); the lower cone (5) is arranged below the tank body and is connected to the cylinder (4); and an inspection manhole (6) is arranged on the cylinder (4).

Citation Information

Patent Citations

  • A wine fermentation tank that prevents the skins and pomace from floating and forming a cap.

    CN112522043B