Novel limiting induction device for lifting bottom plate
By designing the limit induction column of the columnar structure and setting open grooves and tapered structures on it, the problem of bending caused by frequent collision between the steel wire and the limit induction column is solved, and the strength and service life of the device are improved.
Patent Information
- Application Number
- CN202421610981.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing limit sensing devices frequently collide with the limit sensing column, which leads to bending problems, affecting the normal operation of the base plate.
A new type of limit sensing device is designed, which adopts a columnar structure of limit sensing columns, and an opening groove for the steel wire to be inserted into the steel wire on one side facing the steel wire. At the same time, the steel wire or limit sensing column is equipped with a conical structure that facilitates effective contact between the two to avoid direct end-face collision.
Through the improved structural design, the strength and bending resistance of the limit sensing column are significantly enhanced, the service life is extended, and the direct collision between the steel wire and the limit sensing column is prevented, thereby avoiding bending problems.
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Figure CN222771069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a novel limit sensing device for a bottom plate. Background Art
[0002] Knitting machines are highly technologically advanced automated machines in the knitting machine industry, integrating computer digital control, electronic drive, and mechanical design. Knitting machines require a bottoming before knitting a fabric, and after the bottoming is completed, the bottoming fabric is pulled to continue the subsequent knitting. In order to reduce the waste of the bottoming fabric, the fabric is generally bottomed by a bottoming plate device.
[0003] A Chinese patent (application publication number CN114645373A) discloses an improved threading plate assembly, the movement process of the steel wire is as follows: the motor drives the capstan to move, the steel wire stretches outward around the capstan and passes through the through holes of each traction needle in turn, thereby pulling the yarn for weaving, and the motor stops working; when the fabric formed by the normal weaving of the yarn is successfully pulled by the pulling device, the motor is restarted and rotated in the reverse direction, the capstan rotates in the reverse direction and drives the steel wire to withdraw from the through hole of the traction needle. At this time, the fabric remains intact and the subsequent weaving work can be carried out smoothly, which reduces the consumption of yarn and has high production efficiency.
[0004] At present, the mechanical limit of wire feeding and drawing is the wire drawing disc limit. If the mechanical limit occurs repeatedly, the proportion of the wire drawing disc and the wire feeding wheel will be uncoordinated, resulting in chaotic wire feeding. In order to solve the above technical problems, the Chinese patent (application announcement number CN221166958U) discloses a bottom-lifting device for a sweater without bottom yarn, including a groove needle plate assembly, a main control board, and a transmission assembly arranged on the main control board, and a wire feeding assembly. The transmission assembly is respectively connected to the wire feeding assembly and the groove needle plate assembly to form a pumping structure between the wire feeding assembly and the groove needle plate assembly; it also includes a limit assembly and a steel wire test wheel. The limit assembly includes a limit sensor, which is arranged at the end of the groove needle plate and is connected to the transmission assembly. The steel wire test wheel is rotatably arranged on the main control board through a bearing. The steel wire test wheel is connected to the steel wire. When the steel wire slips, the steel wire test wheel stops rotating.
[0005] The limit assembly is based on the grounding principle. As long as the steel wire hits the limit sensor, the wire feeding will stop. This limit sensor is a hollow tube with a diameter of 1.5 directly welded to the end of the groove needle plate. However, the steel wire will frequently collide with the limit sensor under the continuous control of the capstan. In addition, since the limit sensor is an air tube structure, it is easy to cause the limit sensor and the steel wire to bend or even be damaged, thereby affecting the normal operation of the bottom plate. Therefore, it is necessary to improve the existing limit sensing device. Summary of the invention
[0006] The utility model aims to provide a novel limit sensing device for lifting a bottom plate, which solves the problem of bending caused by frequent collisions between the steel wire and the limit sensing column by improving the structure of the limit sensing column and the end of the steel wire.
[0007] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a new type of limit sensing device for a base plate, comprising a base plate body, a plurality of traction needles are arranged on the upper end of the base plate body, each traction needle is respectively provided with a through hole, a steel wire and a winch assembly for driving the steel wire to retract and contract is provided on one side of the base plate body, the steel wire can pass through the through hole of the traction needle and extend to the other side of the base plate body under the action of the winch assembly, and also includes a limit sensing column attached to the base plate body relative to the other side of the winch assembly, the limit sensing column corresponding to the side of the steel wire is provided with an open groove with an opening facing the steel wire, the steel wire or / and the limit sensing column is provided with a conical structure for facilitating effective contact between the two, the steel wire can be partially inserted into the open groove and contact and cooperate with the limit sensing column through the conical structure, at this time, the steel wire and the limit sensing column are triggered to ground, and the winch assembly stops driving the steel wire to continue to extend to one side of the limit sensing column.
[0008] Furthermore, the conical structure is a conical portion provided on a side of the steel wire adjacent to the limit sensing column, and an outer diameter of the conical portion decreases from a side away from the limit sensing column to a side adjacent to the limit sensing column.
[0009] Furthermore, the conical structure is a conical groove arranged at a position of the limit sensing column corresponding to the opening groove, and the diameter of the conical groove expands from a side away from the steel wire to a side adjacent to the steel wire.
[0010] Furthermore, the opening groove extends from the opening side to a side away from the opening and passes through the limit sensing column.
[0011] Furthermore, the opening groove of the position limiting sensing column passes through the top of the position limiting sensing column.
[0012] Furthermore, the position-limiting sensing column is attached to the base plate body via a connecting piece, and the connecting piece is provided with an accommodating space for the position-limiting sensing column to pass through and an elastic clamping plate for fixing and clamping the position-limiting sensing column in the accommodating space.
[0013] Furthermore, the connecting member includes a connecting plate, a bent portion connected to the connecting plate, and an elastic clamping plate connected to the other side of the bent portion, the elastic clamping plate has a tendency to tilt toward the connecting plate, the connecting plate is provided with a limiting rib protruding toward one side of the elastic clamping plate, and a spacing is left between the limiting rib and the elastic clamping plate, the limiting rib, the connecting plate, the bent portion and the elastic clamping plate are combined to form an accommodating space for inserting the limiting sensing column, and the limiting sensing column is fixedly clamped on the connecting plate by the elastic clamping force of the elastic clamping plate.
[0014] Furthermore, a socket that can be inserted into the side of the base plate body is provided between the connecting plate and the elastic clamping plate, and the connecting piece is attached to the side of the base plate body by the elastic clamping force of the elastic clamping plate. At least one positioning column is provided on the connecting piece, and the base plate body is provided with a positioning groove that corresponds to the positioning column.
[0015] Furthermore, the connecting piece is provided with a clamping portion on the other side of the accommodating space, and the base plate body is provided with a clamping slot that is clamped with the clamping portion. The connecting piece is installed on the base plate body through the clamping portion and the clamping slot. The height of the clamping portion matches the height of the clamping slot to limit the vertical movement of the connecting piece.
[0016] Furthermore, the connecting member includes a connecting plate, a bending portion connected to the connecting plate, and an elastic clamp connected to the other side of the bending portion. A socket is formed between the connecting plate and the elastic clamp. The connecting member is inserted into the side end of the base plate body through the socket. The insertion direction of the connecting member along the clamping portion is limited by the cooperation between the socket and the base plate body.
[0017] In summary, the utility model has the following beneficial effects:
[0018] The limit sensing column of the utility model adopts a columnar structure, which can greatly enhance its strength and bending resistance, thereby improving its service life. In addition, an open groove for partial insertion of the steel wire is provided on the side of the limit sensing column facing the steel wire. At the same time, the steel wire and / or the limit sensing column are provided with a conical structure that facilitates effective contact between the two, thereby playing a guiding role, preventing the steel wire from directly colliding with the end face of the limit sensing column and generating a large impact force, thereby causing the limit sensing column and the steel wire to bend. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the conical structure of the utility model.
[0021] Figure 3 It is a schematic diagram of the separation of the connecting piece and the base plate body of the utility model.
[0022] Figure 4 It is a structural schematic diagram of the connecting piece of the utility model.
[0023] Figure 5 It is a top view of the connecting piece of the utility model.
[0024] Figure 6 It is a structural schematic diagram of the notch groove of the utility model.
[0025] Figure 7 It is a structural schematic diagram of the card slot of the utility model.
[0026] Figure 8 This is a schematic diagram of the first structure of the clamping part of the utility model.
[0027] Fig. 9 This is a second structural schematic diagram of the clamping portion of the utility model.
[0028] Fig.10 This is a third structural schematic diagram of the clamping portion of the utility model.
[0029] Fig.11 This is a fourth structural schematic diagram of the clamping portion of the utility model.
[0030] In the figure: 10, base plate body; 11, traction needle; 111, through hole; 12, positioning groove; 13, clamping groove; 20, steel wire; 30, limit sensing column; 31, opening groove; 40, conical structure; 50, connecting piece; 51, connecting plate; 511, limit rib; 512, positioning column; 5121, cutout groove; 513, clamping part; 52, bending part; 53, elastic splint; 54, socket; 55, accommodating space. DETAILED DESCRIPTION
[0031] The utility model is further described below in conjunction with the accompanying drawings.
[0032] like Figure 1-11 As shown, a new limit sensing device for a bottom plate comprises a bottom plate body 10, a plurality of traction needles 11 are arranged at the upper end of the bottom plate body 10, each traction needle 11 is respectively provided with a through hole 111, a steel wire 20 and a winch assembly (not shown in the drawing) for driving the steel wire 20 to extend and retract are arranged on one side of the bottom plate body 10, the winch assembly is a prior art, and the utility model will not be described in detail, the steel wire 20 can pass through the through hole 111 of the traction needle 11 and extend to the other side of the bottom plate body 10 under the action of the winch assembly, the steel wire 20 The action process is as follows: the capstan assembly drives the steel wire 20 to extend, the steel wire 20 extends outward around the capstan assembly and passes through the through holes 111 of each traction needle 11 in turn, thereby pulling the yarn for weaving, and the capstan assembly stops working; when the fabric formed by the normal weaving of the yarn is successfully pulled by the pulling device, the capstan assembly is reopened and rotated in the reverse direction, the capstan assembly rotates in the reverse direction and drives the steel wire 20 to withdraw from the through holes 111 of the traction needle 11, and the fabric remains intact at this time, wherein the capstan assembly includes a capstan and a motor that drives the capstan to rotate forward and reverse.
[0033] The limit sensing device also includes a limit sensing column 30 attached to the other side of the base plate body 10 relative to the winch assembly. The limit sensing column 30 is provided with an open groove 31 on the side corresponding to the steel wire 20. The steel wire 20 and / or the limit sensing column 30 are provided with a conical structure 40 for facilitating effective contact between the two. That is to say, the conical structure 40 can be arranged on the steel wire 20 or on the limit sensing column 30 or respectively on the steel wire 20 and the limit sensing column 30. The steel wire 20 can be partially inserted into the open groove 31 and contact and cooperate with the limit sensing column 30 through the conical structure 40. At this time, the steel wire 20 and the limit sensing column 30 trigger grounding, and the winch assembly stops driving the steel wire 20 to continue to extend to the side of the limit sensing column 30.
[0034] The limit sensing column 30 of the utility model adopts a columnar structure, which can greatly enhance its strength and bending resistance, thereby improving its service life. In addition, an open groove 31 for partially inserting the steel wire 20 is provided on the side of the limit sensing column 30 facing the steel wire 20. At the same time, the steel wire 20 and / or the limit sensing column 30 are provided with a tapered structure 40 that facilitates effective contact between the two, thereby playing a guiding role, preventing the steel wire 20 from directly colliding with the end face of the limit sensing column 30 and generating a large impact force, thereby causing the limit sensing column 30 and the steel wire 20 to bend.
[0035] In some embodiments, the conical structure 40 is a conical portion arranged on the side of the steel wire 20 adjacent to the limit sensing column 30, and the outer diameter of the conical portion decreases from the side away from the limit sensing column 30 to the side adjacent to the limit sensing column 30. The conical portion plays a guiding role, and on the one hand, it can better contact and cooperate with the limit sensing column 30, thereby ensuring that both are triggered and grounded in a benign manner.
[0036] In some embodiments, the conical structure 40 is a conical groove arranged at the position of the opening groove 31 corresponding to the limit sensing column 30. The diameter of the conical groove expands from the side away from the steel wire 20 to the side adjacent to the steel wire 20. The conical groove plays a guiding role. On the one hand, it can better contact and cooperate with the steel wire 20, thereby ensuring that the two are triggered and grounded in a benign manner.
[0037] The opening groove 31 extends from the opening side to the side away from the opening and passes through the limit sensing column 30. Furthermore, the opening groove 31 of the limit sensing column 30 passes through the top of the limit sensing column 30, which can effectively improve the elasticity so that it can better contact with the steel wire 20.
[0038] The limit sensing column 30 is attached to the base plate body 10 through a connecting piece 50, and the connecting piece 50 is detachably attached to the base plate body 10. The connecting piece 50 is provided with a receiving space 55 for the limit sensing column 30 to pass through and an elastic clamping plate 53 for fixing the limit sensing column 30 in the receiving space 55. Through the above arrangement, the limit sensing column 30 is easily installed, and the assembly efficiency is effectively improved.
[0039] The connecting member 50 includes a connecting plate 51, a bent portion 52 connected to the connecting plate 51, and an elastic clamping plate 53 connected to the other side of the bent portion 52. The elastic clamping plate 53 has a tendency to tilt toward the connecting plate 51. The connecting plate 51 is provided with a limiting convex rib 511 protruding toward one side of the elastic clamping plate 53. A spacing is left between the limiting convex rib 511 and the elastic clamping plate 53. The limiting convex rib 511, the connecting plate 51, the bent portion 52 and the elastic clamping plate 53 are surrounded to form an accommodating space 55 for inserting the limiting sensing column 30. The limiting sensing column 30 is fixedly clamped on the connecting plate 51 by the elastic clamping force of the elastic clamping plate 53. Through the above arrangement, it is convenient to assemble the limiting sensing column 30 to the connecting member 50. The limiting sensing column 30 is fixedly clamped on the connecting plate 51 by the elastic clamping force of the elastic clamping plate 53 of the connecting member 50, thereby effectively improving the assembly efficiency of the limiting sensing column 30.
[0040] A socket 54 that can be inserted into the side of the bottom plate body 10 is provided between the connecting plate 51 and the elastic clamping plate 53. The connecting member 50 is attached to the side of the bottom plate body 10 by the elastic clamping force of the elastic clamping plate 53. The connecting member 50 is provided with at least one positioning column 512, and the bottom plate body 10 is provided with a positioning groove 12 corresponding to the positioning column 512. In the utility model, the positioning column 512 is provided in three groups and is vertically spaced on the connecting plate 51. The bottom plate body 10 is provided with a positioning column 512 that is one-to-one with the positioning column 512. The positioning groove 12 plays a positioning role through the cooperation of the positioning column 512 and the positioning groove 12, and utilizes the elastic clamping force of the elastic clamp 53 to firmly attach the connecting piece 50 to the side of the base plate body 10. In order to make the positioning effect of the positioning column 512 better, the outer diameter of the positioning column 512 can be slightly increased in the utility model, and a notch groove 5121 is opened in the center of the positioning column 512, and the notch groove 5121 extends along the protruding direction of the positioning column 512. Through this arrangement, the positioning column 512 has a certain elasticity so that it can be better clamped in the positioning groove 12.
[0041] In some embodiments, the connecting member 50 is provided with a clamping portion 513 on the other side of the accommodating space 55, and the base plate body 10 is provided with a clamping slot 13 clamped with the clamping portion 513. The connecting member 50 is installed on the base plate body 10 by clamping the clamping portion 513 with the clamping slot 13. The height of the clamping portion 513 matches the height of the clamping slot 13 to limit the vertical movement of the connecting member 50. Specifically, the connecting member 50 includes a connecting plate 51, a bending portion 52 connected to the connecting plate 51, and an elastic clamp 53 connected to the other side of the bending portion 52. The clamping portion 513 includes but is not limited to a U-shaped structure or an L-shaped structure or a vertical one-shaped structure formed at the end of the connecting plate 51. Through the above arrangement, it is convenient for the connecting member 50 to be positioned and clamped in the clamping slot 13.
[0042] In some embodiments, the connecting member 50 includes a connecting plate 51, a bending portion 52 connected to the connecting plate 51, and an elastic clamp 53 connected to the other side of the bending portion 52. A socket 54 is formed between the connecting plate 51 and the elastic clamp (53). The connecting member 50 is inserted into the side end of the base plate body 10 through the socket 54. The insertion direction of the connecting member 50 along the clamping portion 513 is limited by the cooperation between the socket 54 and the base plate body 10.
[0043] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. A novel limit sensing device for a bottom plate, comprising a bottom plate body (10), a plurality of traction needles (11) arranged at the upper end of the bottom plate body (10), each traction needle (11) being provided with a through hole (111), a steel wire (20) and a winch assembly for driving the steel wire (20) to retract are arranged on one side of the bottom plate body (10), the steel wire (20) being able to pass through the through hole (111) of the traction needle (11) and extending to the other side of the bottom plate body (10) under the action of the winch assembly, characterized in that: It also includes a limit sensing column (30) attached to the other side of the base plate body (10) relative to the winch assembly, the limit sensing column (30) is provided with an open groove (31) on one side corresponding to the steel wire (20), the steel wire (20) or / and the limit sensing column (30) are provided with a conical structure (40) for facilitating effective contact between the two, the steel wire (20) can be partially inserted into the open groove (31) and contact and cooperate with the limit sensing column (30) through the conical structure (40), at which time the steel wire (20) and the limit sensing column (30) trigger grounding, and the winch assembly stops driving the steel wire (20) to continue to extend toward the side of the limit sensing column (30).
2. According to claim 1, a novel limit sensing device for lifting the bottom plate is characterized in that: The conical structure (40) is a conical portion arranged on a side of the steel wire (20) adjacent to the limit sensing column (30), and the outer diameter of the conical portion decreases from a side away from the limit sensing column (30) to a side adjacent to the limit sensing column (30).
3. A novel limit sensing device for a bottom plate according to claim 1 or 2, characterized in that: The conical structure (40) is a conical groove arranged at a position of the limit sensing column (30) corresponding to the opening groove (31), and the diameter of the conical groove expands from a side away from the steel wire (20) to a side adjacent to the steel wire (20).
4. According to claim 1, a novel limit sensing device for lifting the bottom plate is characterized in that: The opening groove (31) extends from the opening side to a side away from the opening and penetrates the limit sensing column (30).
5. According to claim 4, a novel limit sensing device for lifting the bottom plate is characterized in that: The opening groove (31) of the position limiting sensing column (30) passes through the top of the position limiting sensing column (30).
6. A novel limit sensing device for a bottom plate according to any one of claims 1, 2, 4 and 5, characterized in that: The position-limiting sensing column (30) is attached to the base plate body (10) via a connecting piece (50), and the connecting piece (50) is detachably attached to the base plate body (10). The connecting piece (50) is provided with a receiving space (55) for the position-limiting sensing column (30) to pass through, and an elastic clamping plate (53) for fixing the position-limiting sensing column (30) in the receiving space (55).
7. The novel limit sensing device for lifting the bottom plate according to claim 6 is characterized in that: The connecting member (50) comprises a connecting plate (51), a bent portion (52) connected to the connecting plate (51), and an elastic clamping plate (53) connected to the other side of the bent portion (52); the elastic clamping plate (53) has a tendency to tilt toward the connecting plate (51); a limiting convex rib (511) is convexly provided on the connecting plate (51) toward one side of the elastic clamping plate (53); a spacing is left between the limiting convex rib (511) and the elastic clamping plate (53); the limiting convex rib (511), the connecting plate (51), the bent portion (52) and the elastic clamping plate (53) are enclosed to form an accommodating space (55) for inserting the limiting sensing column (30); the limiting sensing column (30) is fixedly clamped on the connecting plate (51) by the elastic clamping force of the elastic clamping plate (53).
8. The novel limit sensing device for lifting the bottom plate according to claim 7 is characterized in that: A socket (54) capable of being inserted into the side of the base plate body (10) is provided between the connecting plate (51) and the elastic clamping plate (53), and the connecting piece (50) is attached to the side of the base plate body (10) by the elastic clamping force of the elastic clamping plate (53). At least one positioning column (512) is provided on the connecting piece (50), and the base plate body (10) is provided with a positioning groove (12) corresponding to the positioning column (512).
9. The novel limit sensing device for lifting the bottom plate according to claim 6 is characterized in that: The connecting member (50) is provided with a clamping portion (513) on the other side of the accommodating space (55); the base plate body (10) is provided with a clamping groove (13) clamped with the clamping portion (513); the connecting member (50) is installed on the base plate body (10) by clamping the clamping portion (513) with the clamping groove (13); the height of the clamping portion (513) matches the height of the clamping groove (13) so as to limit the vertical movement of the connecting member (50).
10. The novel limit sensing device for lifting the bottom plate according to claim 9 is characterized in that: The connecting member (50) comprises a connecting plate (51), a bending portion (52) connected to the connecting plate (51), and an elastic clamping plate (53) connected to the other side of the bending portion (52); a socket (54) is formed between the connecting plate (51) and the elastic clamping plate (53); the connecting member (50) is inserted into the side end of the base plate body (10) through the socket (54); and the insertion direction of the connecting member (50) along the clamping portion (513) is limited by the cooperation of the socket (54) and the base plate body (10).
Citation Information
Patent Citations
Improved threading plate assembly
CN114645373A
Bottom-yarn-free sweater bottom raising device
CN221166958U