Directly-buried large-diameter pipeline buttress die

By designing a direct buried large-diameter pipeline support pier mold including the first connecting plate, the second connecting plate and the arc-shaped plate, the problems of inconvenience in disassembly of existing molds and the inability to manufacture support piers in the required locations are solved, rapid disassembly and efficient construction are achieved, and construction costs are reduced.

CN222771526UActive Publication Date: 2025-04-18SHANXI CONSTR ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421640938.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing direct buried pipe pier molds are inconvenient when disassembling, which affects the quality of the pier, and cannot directly manufacture piers at the required location, increasing the difficulty of work.

Method used

A mold including a first connecting plate, a second connecting plate and a curved plate is designed, and the rapid disassembly is achieved through structures such as the connector and the stopper. The mold can be directly placed in a position where support is required for casting and maintenance of the piers.

Benefits of technology

The rapid disassembly of the mold is achieved, the piers are damaged, the working efficiency is improved, and the stability and reusability of the mold are ensured through the use of steel plate materials, and the construction cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222771526U_ABST
    Figure CN222771526U_ABST
Patent Text Reader

Abstract

The utility model discloses a directly-buried large-diameter pipeline buttress die, and relates to the technical field of building construction dies. Comprising first connecting plates located on the two sides, second connecting plates located on the front portion and the rear portion and an arc-shaped plate. The first connecting plate and the second connecting plate are spliced to form a cavity for pouring the buttress, and the joint of the first connecting plate and the second connecting plate is connected and fixed through a connecting piece; the top of the middle of the second connecting plate is of a sunken semicircular structure. An inserting hole plate is arranged on the semicircular structure, the cross section of the arc-shaped plate is matched with the semicircular structure, the arc-shaped plate is provided with a long-strip-shaped hole, the arc-shaped plate is inserted into the inserting hole plate through the long-strip-shaped hole, and the top between the two second connecting plates is sealed through the arc-shaped plate; the supporting pier is more convenient to disassemble, the quality of the supporting pier cannot be affected, and the supporting pier can be directly formed, maintained and manufactured at the position where the supporting pier needs to be arranged; the problems that an existing mold is inconvenient to disassemble, and buttresses cannot be manufactured on site at the arrangement position are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building construction moulds, in particular to a direct-buried large-diameter pipeline buttress mould. Background Art

[0002] The outdoor buried pipelines in the project, especially municipal public works, are particularly obvious, with a length of hundreds of kilometers, and the diameter of the pipeline is often relatively uniform. According to general design requirements, pipeline concrete piers need to be installed at each corresponding distance, and the number of piers is quite large for the above-mentioned projects. If the traditional wooden formwork method is adopted, the turnover rate of the template will decrease due to damage during demoulding, deformation of the template and other reasons. In addition, the processing of the wooden formwork requires a large amount of carpentry and consumes a large amount of wood, and the cut scraps are often not reusable, which is not conducive to green energy-saving construction. The existing patent CN 216664989 U discloses a direct buried pipeline pier casting mold, including a top mold and a bottom mold, the top mold includes a semicircular trustee, and the two sides of the semicircular trustee are provided with connecting plates, and the bottom mold includes a rectangular shell composed of four side shell walls, and the semicircular trustee and its connecting plate are placed between the top openings of the shell and fixed by locking. The use of this mold allows the piers to be prefabricated in advance at the processing site and landfilled on site, avoiding the waste of materials generated when the piers are cast on site. However, the bottom membrane of the mold is an integral structure, which is very inconvenient to disassemble. If the operation is improper, it is easy to cause damage to the pier. And precisely because the structure of the mold is not easy to disassemble, when manufacturing the pier, it needs to be prefabricated on the ground first and then landfilled, which increases the difficulty of the work. Utility Model Content

[0003] The utility model overcomes the shortcomings of the prior art and proposes a direct-buried large-diameter pipeline pier mold, which is more convenient to disassemble and will not affect the quality of the pier, and can be directly formed, maintained and manufactured at the location where the pier is required to be arranged; it solves the problem that the existing mold is inconvenient to disassemble and the pier cannot be manufactured on-site at the arrangement location.

[0004] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions.

[0005] A direct-buried large-diameter pipeline pier mold comprises first connecting plates located on both sides, second connecting plates located at the front and rear, and an arc-shaped plate; the first connecting plate and the second connecting plate are assembled to form a cavity for casting the pier, and the joints of the first connecting plate and the second connecting plate are connected and fixed by connecting pieces; the middle top of the second connecting plate is a concave semicircular structure; a socket plate is arranged on the semicircular structure, the cross section of the arc-shaped plate is adapted to the semicircular structure, and the arc-shaped plate is provided with a long hole, the arc-shaped plate is inserted into the socket plate through the long hole, and the top between the two second connecting plates is closed by the arc-shaped plate.

[0006] Furthermore, the connecting piece includes a straight connecting piece and a right-angle connecting piece; the straight connecting piece is arranged on the first connecting plate, and the right-angle connecting piece is arranged on the second connecting plate, and the straight connecting piece and the right-angle connecting piece are connected by bolts.

[0007] Furthermore, the joint between the first connecting plate and the second connecting plate is connected and fixed by two connecting members arranged up and down.

[0008] Furthermore, a connecting hole is provided on the jack plate, and a baffle rod is inserted between the connecting holes of the two jack plates. One end of the baffle rod is a right-angle structure, and the right-angle structure is clamped on the outer end surface of one of the second connecting plates. The other end of the baffle rod extends out of the jack plate and is provided with a jack, and a latch member is connected to the jack.

[0009] Furthermore, skirt plates are connected above the bottom of the outer end surfaces of the first connecting plate and the second connecting plate, and the skirt plate on the first connecting plate and the skirt plate on the second connecting plate are located in the same horizontal plane.

[0010] Furthermore, the first connecting plate, the second connecting plate, and the curved plate are all provided with handles.

[0011] Furthermore, two handles are symmetrically arranged on the top of the curved plate.

[0012] Furthermore, the first connecting plate, the second connecting plate, the curved plate and the skirt plate are all steel plates.

[0013] The beneficial effects of the utility model compared with the prior art are:

[0014] The utility model can realize the rapid disassembly of the mold by independently splicing and connecting the first connecting plate, the second connecting plate, and the arc plate. After the pier casting and curing are completed, the front, rear, left, and right connecting plates and the upper arc plate can be quickly disassembled by removing the connecting parts, without affecting the pier. Because of this quick and convenient detachable structure, the mold can be directly placed at the position where the pier needs to be supported for casting and curing of the pier. After the pier is manufactured, the mold can be disassembled on the spot, and the pier does not need to be transported and arranged, which improves the work efficiency and also avoids damage to the pier during the transportation process.

[0015] The utility model can firmly fix the entire arc plate on the mold through structures such as the baffle rod, thereby ensuring the stability of the mold. At the same time, the steel plate is used as the mold for pouring the pier concrete by utilizing the outstanding advantages of the steel plate in strength, rigidity, stability, etc. The steel plate is not easily deformed and can be reused, and the concrete molding effect is good, which has a significant cost saving effect on hundreds of kilometers of municipal pipelines. The mold can be prefabricated in batches, and no environmental pollutants are generated at the construction site. The corresponding number of molds can be used for the entire project turnover. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of the direct buried large-diameter pipeline buttress mold of the utility model;

[0017] Figure 2 This is a front view of the mold for the direct-buried large-diameter pipeline support pier of the utility model;

[0018] Figure 3 This is a rear view of the mold for directly buried large-diameter pipeline support piers of the utility model;

[0019] Figure 4 It is a left view of the mold for directly buried large-diameter pipeline support piers of the utility model;

[0020] In the figure: 1-first connecting plate, 2-second connecting plate, 3-arc plate, 4-handle, 5-connecting member, 6-blocking rod, 7-latch member, 8-skirt plate, 9-jack plate. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail in combination with the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. The technical solution of the present invention is described in detail below in combination with the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.

[0022] See also Figures 1 to 4 The present embodiment proposes a direct-buried large-diameter pipeline pier mold, comprising a first connecting plate 1 located on both sides, a second connecting plate 2 located at the front and rear, and an arc plate 3; the first connecting plate 1 and the second connecting plate 2 are assembled to form a cavity for casting the pier, and the joints of the first connecting plate 1 and the second connecting plate 2 are connected and fixed by two upper and lower connecting members 5; the connecting members 5 include a straight connecting piece and a right-angle connecting member; the straight connecting piece is arranged on the first connecting plate 1, and the right-angle connecting member is arranged on the second connecting plate 2, and the straight connecting piece and the right-angle connecting member are firmly connected by M16*100mm bolts to prevent the first connecting plate 1 and the second connecting plate 2 from being displaced in the up, down, left and right directions.

[0023] The middle top of the second connecting plate 2 is a concave semicircular structure; a socket plate 9 is welded at the lowest end of the semicircular structure, the cross-section of the arc plate 3 is adapted to the semicircular structure, and the arc plate 3 is provided with a long hole, the arc plate 3 is inserted into the socket plate 9 through the long hole, and the top between the two second connecting plates 2 is closed by the arc plate 3.

[0024] In order to further improve the stability between the arc plate 3 and the second connecting plate 2; a φ22mm connecting hole is opened on the socket plate 9, and a baffle 6 is inserted between the connecting holes of the two socket plates 9. One end of the baffle 6 is a right-angle structure, which is stuck on the outer end face of one of the second connecting plates 2. The other end of the baffle 6 extends out of the socket plate 9 and is provided with a socket. A latch member 7 is connected in the socket, so that the entire arc plate 3 is firmly fixed on the second connecting plate 2.

[0025] The first connecting plate 1 and the second connecting plate 2 are both connected with a skirt plate 8 40 mm above the bottom of the outer end surface. The skirt plate 8 on the first connecting plate 1 and the skirt plate 8 on the second connecting plate 2 are located in the same horizontal plane.

[0026] Handles 4 are welded on the first connecting plate 1, the second connecting plate 2, and the arc-shaped plate 3 to facilitate transportation and demoulding. Two handles 4 are symmetrically arranged on the top of the arc-shaped plate 3.

[0027] In this embodiment, the material specifications used for each component are:

[0028] First connecting plate 1: steel plate, 600*700*5mm;

[0029] Second connecting plate 2: steel plate, 1200*600*5mm;

[0030] Arc plate 3: arc steel plate, outer diameter φ530mm;

[0031] Handle 4: φ20mm hot-rolled round steel bar;

[0032] Connector 5: steel plate;

[0033] Bar 6: φ20mm hot-rolled round steel bar;

[0034] Latch member 7: tapered member;

[0035] Skirt plate 8: strip plate, the steel plate size of the skirt plate 8 of the second connecting plate 2 is 1200*75*5mm, and the size of the skirt plate 8 of the first connecting plate 1 is 700*75*5mm;

[0036] Socket plate 9: 30*40*1mm thick steel plate.

[0037] The method for using the direct buried large diameter pipeline support pier mold described in this embodiment is as follows:

[0038] (1) Before construction, measure and lay out the pipeline trench and mark the longitudinal and transverse axes of the piers.

[0039] (2) After assembling the mold according to the implementation method, find the center position and coincide it with the intersection of the vertical and horizontal axes marked on the bottom of the groove.

[0040] (3) If the pipeline support pier is directly located on the soil foundation, it is necessary to place square wood under the skirt board 8 around the mold to expand the force-bearing area and prevent the mold from sinking.

[0041] (4) To facilitate demolding, a release agent can be applied to the inner surface of the mold.

[0042] (5) When pouring concrete, pour and vibrate from the open sides of the mold. After curing, remove it in the reverse order of mold assembly.

[0043] The above content is a further detailed description of the utility model in combination with a specific preferred implementation method. It cannot be determined that the specific implementation methods of the utility model are limited to this. For ordinary technicians in the technical field to which the utility model belongs, they can make several simple deductions or substitutions without departing from the utility model, which should be regarded as belonging to the utility model and the scope of patent protection determined by the submitted claims.

Claims

1. A direct buried large diameter pipeline pier mold, characterized in that: The invention comprises first connecting plates (1) located at both sides, second connecting plates (2) located at the front and rear, and an arc-shaped plate (3); the first connecting plates (1) and the second connecting plates (2) are assembled to form a cavity for casting a buttress, and the joints of the first connecting plates (1) and the second connecting plates (2) are connected and fixed by a connecting piece (5); the middle top of the second connecting plate (2) is a concave semicircular structure; a socket plate (9) is arranged on the semicircular structure, the cross section of the arc-shaped plate (3) is adapted to the semicircular structure, and the arc-shaped plate (3) is provided with a long hole, the arc-shaped plate (3) is inserted into the socket plate (9) through the long hole, and the top between the two second connecting plates (2) is closed by the arc-shaped plate (3).

2. A direct buried large diameter pipeline buttress mold according to claim 1, characterized in that: The connecting piece (5) comprises a straight connecting piece and a right-angle connecting piece; the straight connecting piece is arranged on the first connecting plate (1), and the right-angle connecting piece is arranged on the second connecting plate (2); the straight connecting piece and the right-angle connecting piece are connected by bolts.

3. A direct buried large diameter pipeline buttress mold according to claim 1 or 2, characterized in that: The joint between the first connecting plate (1) and the second connecting plate (2) is connected and fixed by two connecting members (5) arranged up and down.

4. A direct buried large diameter pipeline buttress mold according to claim 1, characterized in that: The jack plate (9) is provided with a connection hole, a blocking rod (6) is inserted between the connection holes of the two jack plates (9), one end of the blocking rod (6) is a right-angle structure, the right-angle structure is clamped on the outer end surface of one of the second connection plates (2), and the other end of the blocking rod (6) extends out of the jack plate (9) and is provided with a socket, and a latch member (7) is connected inside the socket.

5. The large-diameter direct-buried pipeline buttress mold according to claim 1 is characterized in that: A skirt plate (8) is connected above the bottom of the outer end surfaces of the first connecting plate (1) and the second connecting plate (2); the skirt plate (8) on the first connecting plate (1) and the skirt plate (8) on the second connecting plate (2) are located on the same horizontal plane.

6. The large-diameter direct-buried pipeline buttress mold according to claim 1 is characterized in that: The first connecting plate (1), the second connecting plate (2), and the arc-shaped plate (3) are all provided with handles (4).

7. A direct buried large diameter pipeline buttress mold according to claim 6, characterized in that: Two handles (4) are symmetrically arranged on the top of the arc-shaped plate (3).

8. The large-diameter direct-buried pipeline buttress mold according to claim 5 is characterized in that: The first connecting plate (1), the second connecting plate (2), the arc-shaped plate (3) and the skirt plate (8) are all steel plates.

Citation Information

Patent Citations

  • Pouring mold for directly-buried pipeline buttress

    CN216664989U