Prestressed plate
By introducing prestressed baffles, panels and tension cables into lightweight material plates, the problem of insufficient tensile and compressive resistance of lightweight material plates is solved, achieving a wider range of use and higher construction economy.
Patent Information
- Application Number
- CN202421138609.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing lightweight material plates have poor tensile and compressive resistance in construction, which limits their use range.
Design a prestressed plate with lightweight filler materials such as foamed concrete plus prestressed baffles and panels, and tension cables are provided within the lightweight filler to enhance tensile resistance.
It significantly improves the overall strength and bearing capacity of lightweight material boards, has strong applicability and a wide range of use, and at the same time reduces the building's own weight and improves the economics of the building.
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Figure CN222771730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, in particular to a prestressed plate made of lightweight materials. Background Art
[0002] In construction, existing general lightweight material panels are mostly used for thermal insulation, etc., but their tensile and compressive strengths are poor and they cannot be applied to a wider range of scenarios.
[0003] Therefore, it is necessary to develop a new type of lightweight prestressed plate to enhance its overall strength and bearing capacity and expand its scope of use. Utility Model Content
[0004] In view of the above-mentioned shortcomings that currently exist, the utility model provides a prestressed plate, which can greatly increase the overall strength and bearing capacity of lightweight material plates, has a wide range of uses, saves more money and energy for society, improves the economy of buildings, and has a simple and compact structure.
[0005] In order to achieve the above object, the embodiment of the utility model adopts the following technical solution:
[0006] A prestressed plate comprises a lightweight filling material, a prestressed baffle plate and a panel plate, wherein the prestressed baffle plate is connected to both ends of the lightweight filling material, the panel plate is connected to one side of the lightweight filling material, a plurality of tensioning cable members are arranged in the lightweight filling material, and both ends of the tensioning cable members are respectively connected to the prestressed baffle plate.
[0007] According to one aspect of the utility model, a plurality of reserved holes are further provided in the lightweight filling material, and the reserved holes are arranged crosswise with the tensioning cable members.
[0008] According to one aspect of the utility model, the prestressed baffle plate is made of galvanized angle iron.
[0009] According to one aspect of the utility model, the panel is a steel plate or an aluminum panel.
[0010] According to one aspect of the utility model, the lightweight filling material is foamed concrete.
[0011] According to one aspect of the utility model, the prestressed baffle is provided with a plurality of connection holes, the connection holes are aligned with the tensioning cable members one by one, and locking heads are provided in the connection holes, and the locking heads are connected to the tensioning cable members.
[0012] According to one aspect of the present invention, the connecting hole is a tapered hole.
[0013] According to one aspect of the utility model, the tensioning cable member is a steel bar or a steel strand.
[0014] The advantages of the implementation of the utility model are as follows: the compressive bearing capacity of the entire panel is guaranteed by the lightweight filling material and the panel, and the tensile performance of the lightweight filling material is improved by the tensioning cable and the prestressed baffle. In this way, the prestressed panel can enhance the tensile and compressive strength of the original lightweight material panel, and has strong applicability and a wide range of uses. By adopting lightweight materials, the entire panel has a light weight, which reduces the constant load of the building design, saves the material of the beams and columns, and improves the economy of the building; by using bidirectional prestressed steel bars or steel strands, the bidirectional bearing capacity of the lightweight panel is improved, and at the same time, the limitation that the traditional prestressed panel can only be made into a one-way panel is changed; by using foamed concrete as the lightweight filling material, the compressive strength of the lightweight panel can be enhanced. The overall structure of the prestressed panel is simple and compact, easy to manufacture and process, and low in cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a perspective structural schematic diagram of the utility model.
[0017] The names corresponding to the serial numbers in the figure are as follows:
[0018] 1. Lightweight filling material; 2. Prestressed baffle; 3. Panel; 4. Tension cable; 5. Reserved holes; 6. Connection hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top", "bottom" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the utility model.
[0020] Embodiment 1
[0021] like Figure 1 As shown, a lightweight prestressed plate comprises a lightweight filling material 1, a prestressed baffle plate 2 and a panel 3. The lightweight filling material 1 is foamed concrete, which is used to ensure the compressive strength of the entire prestressed plate; the prestressed baffle plate 2 is made of galvanized angle iron, which is connected to the left and right ends of the lightweight filling material 1; the panel 3 is a steel plate or an aluminum face plate, which is connected to the front end of the lightweight filling material 1, and the panel 3 is vertically arranged between the left and right relatively parallel prestressed baffle plates 2; a plurality of tensioning cable members 4 are arranged in the lightweight filling material 1, and a plurality of connecting holes 6 are arranged on the prestressed baffle plate 2, and the connecting holes 6 are aligned with the tensioning cable members 4 one by one, and a locking head (not shown in the figure) is arranged in the connecting hole 6, which is connected and locked with the tensioning cable member 4 by the locking head, so that the prestressed baffle plate 2 is locked with the foamed concrete, which facilitates the enhancement of the tensile strength of the entire prestressed plate.
[0022] When installing wall panels in existing buildings, it is necessary to first fix the purlins on the structural members and then install the wall panels; however, due to the excellent compression and tensile properties of the prestressed panels, the overall strength and bearing capacity of the panels are strong, and they can be directly installed on the structural members without installing purlins. In this way, the prestressed panels can meet the "purlinless" requirements and have a wider range of uses.
[0023] In this embodiment, the tensioning cable member 4 is a prestressed steel bar or steel strand, and the lock head is a conventional anchor head or conventional part corresponding thereto. The connecting hole 6 is a tapered hole, and the structural shape of the lock head is adapted to the structural shape of the connecting hole 6; the tapered hole facilitates a tighter connection between the lock head and the tensioning cable member 4, or facilitates a tighter connection between the prestressed baffle plate 2 and the foamed concrete.
[0024] In this embodiment, there are three tensioning cable members 4 on the horizontal plane, which are equidistant from each other. Three tensioning cable members 4 form a group. There are several groups of tensioning cable members 4 in the vertical direction. The number of groups depends on the height size of the entire prestressed plate and other factors. The number and arrangement of tensioning cable members 4 and lock heads (or connecting holes 6) are adapted to each other.
[0025] In this embodiment, a whole prestressed plate, that is, a portion of lightweight filling material 1 (a plurality of tensioning cable members 4), two prestressed baffles 2, and a panel 3, is a unit; during construction, a plurality of units can be assembled and combined, which is more flexible to use and has a wider range of applications; at the same time, the bidirectional tensioning cable members 4 also change the limitation that traditional prestressed plates can only be made into one-way plates.
[0026] In this embodiment, the lightweight filling material 1 may also be made of lightweight materials other than foamed concrete, making full use of the compression and tension advantages of different materials to improve the use efficiency of the materials.
[0027] The beneficial effects of this embodiment are: the compressive strength of the entire panel is guaranteed by the foamed concrete, and the tensile performance of the entire panel is improved by the tensioning cable 4. In this way, when this prestressed panel is used in construction, it can greatly increase the overall strength and bearing capacity of the lightweight material panel, and has a wide range of uses, saving more money and energy for the society. By adopting lightweight materials, the entire panel has a light weight, reducing the constant load of the building design, saving materials for beams and columns, and improving the economy of the building; by using bidirectional prestressed steel bars or steel strands, the bidirectional bearing capacity of the lightweight panel is improved, and at the same time, the limitation that the traditional prestressed panel can only be a one-way panel is changed.
[0028] Embodiment 2
[0029] The difference between this embodiment and the first embodiment is that a plurality of longitudinally arranged reserved holes 5 are further provided in the lightweight filling material 1 , and the reserved holes 5 are vertically arranged above and below the tensioning cable member 4 .
[0030] In this embodiment, there are three reserved holes 5 on the horizontal plane, which are equidistant from each other, and three reserved holes 5 form a group. There are several groups of reserved holes 5 in the vertical direction, and the number of groups depends on factors such as the height size of the entire prestressed plate.
[0031] In this embodiment, the reserved holes 5 can be applied at the construction site; corresponding holes for connection can be set on the panel 3 at positions corresponding to the reserved holes 5. The reserved holes 5 are convenient for meeting the roof requirements and facilitating the longitudinal assembly and connection of the entire panel unit.
[0032] The beneficial effect of this embodiment is that by setting the reserved holes 5, the roof requirements can be met, several prestressed panel units can be longitudinally assembled and connected to expand the scope of use, and the stability of the panel structure can also be enhanced.
[0033] Advantages of the utility model:
[0034] 1. It greatly increases the overall strength and bearing capacity of lightweight material panels, has good compression and tensile properties, can meet the "no purlin" requirements, has strong applicability and a wide range of uses;
[0035] 2. Lightweight, it reduces the constant load of building design, saves materials for beams and columns, and improves the economy of the building;
[0036] 3. The overall structure is simple and compact, easy to manufacture and process, and low cost.
[0037] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. A prestressed plate, comprising a lightweight filling material (1), characterized in that: The invention also comprises a prestressed baffle (2) and a panel (3), wherein the prestressed baffle (2) is connected to both ends of the lightweight filling material (1), and the panel (3) is connected to one side of the lightweight filling material (1). A plurality of tensioning cable members (4) are arranged in the lightweight filling material (1), and both ends of the tensioning cable members (4) are respectively connected to the prestressed baffle (2). A plurality of reserved holes (5) are also arranged in the lightweight filling material (1), and the reserved holes (5) and the tensioning cable members (4) are arranged crosswise.
2. The prestressed plate according to claim 1, characterized in that: The prestressed baffle (2) is made of galvanized angle iron.
3. The prestressed plate according to claim 2, characterized in that: The panel (3) is a steel plate or an aluminum panel.
4. The prestressed plate according to claim 3, characterized in that: The lightweight filling material (1) is foamed concrete.
5. The prestressed plate according to claim 1, characterized in that: The prestressed baffle (2) is provided with a plurality of connection holes (6), the connection holes (6) are arranged in alignment with the tensioning cable members (4), and a locking head is provided in the connection hole (6), and the locking head is connected to the tensioning cable member (4).
6. The prestressed plate according to claim 5, characterized in that: The connecting hole (6) is a tapered hole.
7. The prestressed plate according to claim 1, characterized in that: The tensioning cable member (4) is a steel bar or a steel strand.