Clutch disc with sealing structure

By using a clutch steel sheet assembly composed of a composite friction layer, a fill layer and a glue agent in the clutch sheet, the problem of poor friction performance and strength caused by the simple structure of the traditional clutch sheet is solved, and higher wear resistance and service life are achieved.

CN222772546UActive Publication Date: 2025-04-18POS-INFRAAUTO (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421764667.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-18
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The traditional clutch plate has a simple structure and poor friction performance and strength, resulting in low service performance and life.

Method used

A clutch sheet with a sealing structure is designed, and a clutch steel sheet assembly consisting of a composite friction layer, a filler layer and a glue agent, including multiple sets of friction grooves, sealing ring gaskets and multiple sets of elastic parts to improve wear resistance and service life.

Benefits of technology

It effectively improves the wear resistance and service life of the clutch plate, enhances sealing and protective performance, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222772546U_ABST
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Abstract

The utility model discloses a clutch plate with a sealing structure, which relates to the technical field of clutch plates and comprises a clutch steel plate assembly, the clutch steel plate assembly comprises a main connecting piece, a composite friction layer is wrapped on the periphery of the clutch steel plate assembly, and a filling layer is arranged between the composite friction layer and the clutch steel plate assembly. The filling layer is arranged between the composite friction layer and the clutch steel disc assembly and used for filling a gap between the composite friction layer and the clutch steel disc assembly, and an adhesive is further arranged between the composite friction layer and the clutch steel disc assembly and has the effect of gluing the composite friction layer and the clutch steel disc assembly together; the composite friction layer is fused on the peripheral surface of the clutch steel disc assembly at high temperature, so that the friction performance of the clutch disc can be effectively improved, a finished product has the advantages of being high in density, good in high-temperature rotation bursting strength, good in smoothness and abrasion resistance in the using process and the like, and the service life of the clutch disc can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of clutch plates, in particular to a clutch plate with a sealing structure. Background Art

[0002] The clutch plate is a composite material with friction as its main function and structural performance requirements. Friction materials for automobiles are mainly used to manufacture brake friction plates and clutch plates. These friction materials mainly use asbestos-based friction materials. With the increasing requirements for environmental protection and safety, semi-metallic friction materials, composite fiber friction materials, and ceramic fiber friction materials have gradually emerged. Since friction materials are mainly used to manufacture parts of brake systems and transmission systems in automobiles, they are required to have a sufficiently high and stable friction coefficient and good wear resistance. There is a shock absorber called a clutch plate at the position where the engine is connected to the hydraulic pump. The clutch plate is used to output the power of the engine to the transmission and then to the wheels to drive the entire excavator. The traditional clutch plate has a relatively simple structure.

[0003] On this basis, Chinese patent publication number CN116201822A discloses a clutch plate;

[0004] However, there are shortcomings in this patent application: since the clutch plate works through friction during use, it is easy to be worn out and damaged, and needs to be replaced frequently, which is not conducive to long-term use. The traditional clutch plate has a simple structure, and the friction performance and strength of the clutch plate surface are not ideal, which reduces the performance and service life of the device.

[0005] In view of the above problems, a clutch plate with a sealing structure is proposed. Utility Model Content

[0006] The purpose of the utility model is to provide a clutch plate with a sealing structure, which is used to work with the device, thereby solving the problem that the traditional clutch plate in the background technology has a simple structure, the friction performance and strength of the clutch plate surface are not very ideal, and the performance of the device is reduced.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clutch plate with a sealing structure, comprising a clutch steel plate assembly, the clutch steel plate assembly comprising a main connecting member, the outer periphery of the clutch steel plate assembly is wrapped with a composite friction layer, a filling layer is arranged between the composite friction layer and the clutch steel plate assembly, and the filling layer is used to fill the gap between the composite friction layer and the clutch steel plate assembly, and an adhesive is also arranged between the composite friction layer and the clutch steel plate assembly, and the adhesive has the effect of gluing the composite friction layer and the clutch steel plate assembly together; the outer periphery of the main connecting member is arranged with a friction groove, and the friction groove is arranged in multiple groups, the clutch steel plate assembly also includes an inner connecting member arranged on the inner side of the main connecting member, and the inner wall of the inner connecting member cavity is arranged with a sealing ring gasket, and the top surface of the clutch steel plate assembly is arranged with an elastic member, and the elastic member is arranged in multiple groups.

[0008] Preferably, one side of the clutch steel plate assembly is provided with an anti-slipping protrusion, and the anti-slipping protrusion is provided in multiple groups.

[0009] Preferably, the elastic member includes a placement groove arranged on one side of the clutch steel plate assembly, and a connecting rod and a spring body are arranged inside the placement groove.

[0010] Preferably, both ends of the connecting rod are fixedly connected to the inner walls on both sides of the inner cavity of the placement groove.

[0011] Preferably, the spring body is sleeved on the outer circumference of the connecting rod.

[0012] Preferably, two ends of the spring body are respectively fixed to the inner walls on both sides of the inner cavity of the placement groove.

[0013] Preferably, the composite friction layer is a component formed by combining a first friction layer, a second friction layer and a third friction layer.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model discloses a clutch plate with a sealing structure. The utility model is provided with a pair of friction grooves on the clutch steel plate assembly, which is convenient for effectively increasing the wear resistance of the clutch plate; the number of friction grooves on the main connecting member is thirty groups, and the main connecting member and the inner connecting member are rotatably connected, so that the clutch plate is more convenient to use; there are six groups of elastic members arranged on the top surface of the clutch steel plate assembly, and the six groups of elastic members are all embedded in one side of the clutch steel plate assembly, so that the clutch plate is smoother when working, and the effect of the combination of a group of connecting rods and a group of spring bodies is conducive to improving the buffering and protection performance of the clutch steel plate assembly and increasing the service life of the clutch plate. Furthermore, each group of elastic members also has It can include two springs, one of which is sleeved in the other spring. The greater the elastic force of the elastic member, the more it can reduce the load on the clutch steel plate assembly. The number and width of the placement grooves are limited. At this time, the length and width of the internal connecting rod and the spring body are also limited. The use of spring sleeve spring can make the elastic force of the elastic member greater in the limited placement groove; the main connecting member in the clutch steel plate assembly is in a circular shape and is used to connect to the engine, and the internal connecting member is used to connect to the hydraulic pump. During installation, the main connecting member and the internal connecting member are respectively installed on the crankshaft of the engine and the hydraulic pump. The sealing ring gasket in the inner cavity of the internal connecting member prevents oil leakage and prevents the hydraulic oil from leaking out.

[0016] 2. The utility model discloses a clutch plate with a sealing structure. The clutch plate is composed of three parts: friction material, adhesive and filler. In order to enhance the overall protective performance of the clutch plate, the clutch plate of the utility model is mainly composed of a clutch steel plate assembly, a filling layer and a composite friction layer. The composite friction layer is also called a friction pair material, which is one of the most important materials of the clutch plate and is composed of materials containing high temperature stability, fatigue strength, friction coefficient and friction peak. When the vehicle is running, the contact surface between the gear and the clutch plate will be worn. The performance of the friction material will directly affect the service life and performance of the clutch plate. The first friction layer adopts asbestos-based friction material, the second friction layer adopts composite fiber friction material, and the third friction layer adopts ceramic fiber friction material. The composite friction layer is combined to provide better protection for the clutch plate; and the adhesive is used to glue the friction material and the back steel plate together. The main function is to fix the friction material, reduce wear and fatigue resistance, and also affect the degree of freedom and high temperature resistance of the clutch plate. The material of the adhesive is generally organic polymer material or inorganic material. After curing, these adhesives have different strength, heat resistance, bonding strength and weather resistance, which makes the clutch plate have good elasticity and good thermal resistance. The function of the filling layer is to fill the gap between the friction material and the back steel plate to prevent the friction material from vibrating and making noise when working at high speed. At the same time, it can also adjust the elasticity and stability of the clutch plate and increase the service life of the clutch plate. Commonly used fillers include asbestos, glass fiber, carbon black, etc. These fillers can make the clutch steel plate assembly more solid and prevent the friction material from breaking or delaminating. At the same time, the fillers can also increase the vibration strength and overheating resistance of the clutch steel plate assembly. This high-temperature melting of the composite friction layer on the outer peripheral surface of the clutch steel plate assembly can effectively improve the friction performance of the clutch plate. The finished product has the advantages of high density, good high-temperature rotation burst strength, smoothness and good wear resistance during use, which can extend the service life of the clutch plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a reverse structural diagram of the clutch steel plate assembly of the utility model;

[0019] Figure 3 This is a partial structural diagram of the front side of the clutch steel plate assembly of the utility model;

[0020] Figure 4 This is a cross-sectional structural diagram of the clutch of the utility model;

[0021] Figure 5 This is a structural diagram of the steel sheet layer and the friction layer in the clutch assembly of the utility model;

[0022] Figure 6 This is a structural diagram of the composite friction layer of the utility model.

[0023] In the figure: 1. Clutch steel plate assembly; 2. Anti-slip bump; 3. Inner connecting piece; 4. Main connecting piece; 5. Friction groove; 6. Sealing ring gasket; 7. Elastic piece; 8. Connecting rod; 9. Spring body; 10. Placement groove; 11. Filling layer; 12. Composite friction layer; 13. First friction layer; 14. Second friction layer; 15. Third friction layer. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0026] Combination Figure 1-6 A clutch plate with a sealing structure comprises a clutch steel plate assembly 1, the clutch steel plate assembly 1 comprises a main connecting member 4, the outer periphery of the clutch steel plate assembly 1 is wrapped with a composite friction layer 12, a filling layer 11 is arranged between the composite friction layer 12 and the clutch steel plate assembly 1, and the filling layer 11 is used to fill the gap between the composite friction layer 12 and the clutch steel plate assembly 1, and an adhesive is also arranged between the composite friction layer 12 and the clutch steel plate assembly 1, and the adhesive has the effect of gluing the composite friction layer 12 and the clutch steel plate assembly 1 together; the outer periphery of the main connecting member 4 is provided with a friction groove 5, and the friction groove 5 is provided with multiple groups, the clutch steel plate assembly 1 also comprises an inner connecting member 3 arranged on the inner side of the main connecting member 4, and the inner wall of the cavity of the inner connecting member 3 is provided with a sealing ring gasket 6, and the top surface of the clutch steel plate assembly 1 is provided with an elastic member 7, and the elastic member 7 is provided with multiple groups.

[0027] The utility model is further described below in conjunction with embodiments.

[0028] Embodiment 1:

[0029] See also Figure 1-4A clutch steel plate assembly 1 is provided with an anti-slipping protrusion 2 on one side, and the anti-slipping protrusion 2 is provided in multiple groups. The elastic member 7 includes a placement groove 10 provided on one side of the clutch steel plate assembly 1, and a connecting rod 8 and a spring body 9 are provided inside the placement groove 10. The two ends of the connecting rod 8 are respectively fixedly connected to the inner walls on both sides of the inner cavity of the placement groove 10. The spring body 9 is sleeved on the outer periphery of the connecting rod 8, and the two ends of the spring body 9 are respectively fixed to the inner walls on both sides of the inner cavity of the placement groove 10.

[0030] Embodiment 2:

[0031] See also Figure 1 and Figure 5-6 The composite friction layer 12 is a component formed by combining a first friction layer 13 , a second friction layer 14 and a third friction layer 15 .

[0032] In summary: the utility model discloses a clutch plate with a sealing structure. The clutch steel plate assembly 1 of the utility model is provided with a pair of friction grooves 5, which is convenient for effectively increasing the wear resistance of the clutch plate; the number of friction grooves 5 on the main connecting member 4 is thirty groups, and the main connecting member 4 and the inner connecting member 3 are rotatably connected, which makes the clutch plate more convenient to use; there are six groups of elastic members 7 arranged on the top surface of the clutch steel plate assembly 1, and the six groups of elastic members 7 are all embedded in one side of the clutch steel plate assembly 1, which makes the clutch plate smoother when working. The effect of the combination of a group of connecting rods 8 and a group of spring bodies 9 is conducive to improving the buffering and protection performance of the clutch steel plate assembly 1 and increasing the service life of the clutch plate. Furthermore, each group of elastic members 7 It may also include two springs, one of which is sleeved in the other spring. The greater the elastic force of the elastic member 7, the more it can reduce the load borne by the clutch steel plate assembly 1. The number and width of the placement grooves 10 are limited. At this time, the length and width of the internal connecting rod 8 and the spring body 9 are also limited. The use of a spring sleeve spring can make the elastic force of the elastic member greater in the limited placement groove 10. The main connecting member 4 in the clutch steel plate assembly 1 is in a circular shape and is used to connect to the engine. The inner connecting member 3 is used to connect the hydraulic pump. When installing, the main connecting member 4 and the inner connecting member 3 are respectively installed on the crankshaft of the engine and the hydraulic pump. The sealing ring gasket 6 in the inner cavity of the inner connecting member 3 prevents oil leakage and prevents the hydraulic oil from leaking out.

[0033] The clutch plate is composed of friction material, adhesive and filler. In order to enhance the overall protection performance of the clutch plate, the clutch plate of the utility model is mainly composed of a clutch steel plate assembly 1, a filling layer 11 and a composite friction layer 12. The composite friction layer 12 is also called a friction pair material, which is one of the most important materials of the clutch plate. It is generally composed of materials with high temperature stability, fatigue strength, friction coefficient and friction peak. When the vehicle is running, the contact surface between the gear and the clutch plate will wear out. The performance of the friction material will directly affect the service life and performance of the clutch plate. The first friction layer 13 adopts asbestos-based friction material, the second friction layer 14 adopts composite fiber friction material, and the third friction layer 15 adopts ceramic fiber friction material. The composite friction layer 12 composited together is conducive to better protection of the clutch plate; and the adhesive is used to glue the friction material and the back steel plate together. The main function is to fix the friction material, reduce wear and fatigue resistance, and also affect the degree of freedom and high temperature resistance of the clutch plate. The material of the adhesive is generally an organic polymer material or an inorganic material. After curing, these adhesives have different strengths, heat resistance, bonding strength and weather resistance, so that the clutch plate has good elasticity and good thermal resistance. The filling layer 11 is used to fill the gap between the friction material and the back steel plate to prevent the friction material from vibrating and making noise when working at high speed. At the same time, it can also adjust the elasticity and stability of the clutch plate and improve the service life of the clutch plate. Commonly used fillers include asbestos, glass fiber, carbon black, etc. These fillers can make the clutch steel plate assembly 1 more solid, prevent the friction material from breaking or delaminating, and at the same time, the fillers can also increase the vibration resistance and overheating resistance of the clutch steel plate assembly 1. This high-temperature melting of the composite friction layer 12 on the outer peripheral surface of the clutch steel plate assembly 1 can effectively improve the friction performance of the clutch plate, and the finished product has the advantages of high density, good high-temperature rotation burst strength, smoothness and good wear resistance during use, which can extend the service life of the clutch plate.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A clutch plate with a sealing structure, comprising a clutch steel plate assembly (1), characterized in that: The clutch steel plate assembly (1) comprises a main connecting member (4); the outer periphery of the clutch steel plate assembly (1) is wrapped with a composite friction layer (12); a filling layer (11) is arranged between the composite friction layer (12) and the clutch steel plate assembly (1); and the filling layer (11) is used to fill the gap between the composite friction layer (12) and the clutch steel plate assembly (1); and an adhesive is also arranged between the composite friction layer (12) and the clutch steel plate assembly (1); the adhesive is The composite friction layer (12) and the clutch steel plate assembly (1) are glued together; the outer periphery of the main connecting member (4) is provided with a friction groove (5), and the friction groove (5) is provided in multiple groups; the clutch steel plate assembly (1) also includes an inner connecting member (3) arranged on the inner side of the main connecting member (4), and the inner wall of the inner connecting member (3) is provided with a sealing ring gasket (6); the top surface of the clutch steel plate assembly (1) is provided with an elastic member (7), and the elastic member (7) is provided in multiple groups.

2. The clutch plate with a sealing structure according to claim 1, characterized in that: An anti-slipping lug (2) is provided on one side of the clutch steel plate assembly (1), and a plurality of groups of the anti-slipping lugs (2) are provided.

3. The clutch plate with a sealing structure according to claim 2, characterized in that: The elastic member (7) comprises a placement groove (10) arranged on one side of the clutch steel plate assembly (1), and a connecting rod (8) and a spring body (9) are arranged inside the placement groove (10).

4. The clutch plate with a sealing structure according to claim 3, characterized in that: The two ends of the connecting rod (8) are respectively fixedly connected to the inner walls on both sides of the inner cavity of the placement groove (10).

5. The clutch plate with a sealing structure according to claim 4, characterized in that: The spring body (9) is sleeved on the outer circumference of the connecting rod (8).

6. The clutch plate with a sealing structure according to claim 5, characterized in that: The two ends of the spring body (9) are respectively fixed to the inner walls on both sides of the inner cavity of the placement groove (10).

7. The clutch plate with a sealing structure according to claim 6, characterized in that: The composite friction layer (12) is a component made by combining a first friction layer (13), a second friction layer (14) and a third friction layer (15).

Citation Information

Patent Citations

  • Clutch plate

    CN116201822A