Multifunctional reducing joint suitable for intermittent replacement of cooking pot pump

By designing a multi-functional reducer joint suitable for intermittent replacement cooking process, the problem of pressure shock and impurity intrusion by the boiler pump during the unloading process is solved, and the effects of shock absorption and impurity interception are achieved, extending the service life of the pump and reducing maintenance costs.

CN222772861UActive Publication Date: 2025-04-18杨安庆 +2
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Patent Information

Application Number
CN202421796434.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-18
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the intermittent replacement and cooking process, the boiler pump is susceptible to pressure impact during the unloading process, causing pipeline vibration and affecting the life of the pump. At the same time, impurities enter the pump body, causing damage or the pump shaft to bend.

Method used

A multi-functional reducer joint is designed, including a boiler pump connection, a discharge pipe connection and a short pipe. The diameter of the short pipe is larger than the diameter of the connection. An annular end plate and a grille are provided at both ends, and a viewing hole and sampling port connection are provided at the top to absorb shock and intercept impurities.

Benefits of technology

Through the shock absorption design, the initial pressure impact of the release pot is alleviated and the service life of the release pot is extended; through the design of the grille and sampling port, impurities are effectively intercepted and removed, the pump body is protected, and maintenance costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-functional reducing joint suitable for intermittent replacement cooking pot pump, which comprises a pot pump connecting pipe, a discharge pipe connecting pipe and a short pipe, the diameter of the short pipe is larger than the diameter of the pot pump connecting pipe and the diameter of the discharge pipe connecting pipe, and two ends of the short pipe are respectively provided with a circular end plate. The pot placing pump connecting pipe and the discharging pipe connecting pipe are connected with the annular end plates at the two ends respectively, and the middle hole diameters of the annular end plates at the two ends are the same as the diameter of the pot placing pump connecting pipe and the diameter of the discharging pipe connecting pipe respectively. An observation hole is formed in the top of the short pipe, and a sampling opening connecting pipe is arranged at the bottom of the short pipe; and a grid is arranged in the hollow part of the annular end plate on the side where the pot pump connecting pipe is placed. The reducing joint is simple in structure, convenient to manufacture, durable and low in manufacturing cost, has multiple functions of shock absorption, blocking of large sundries, sampling, pollution discharge and the like as a reducing joint, and is particularly suitable for occasions with limited sites and compact equipment arrangement.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline arrangement in the field of intermittent displacement cooking, and in particular to a multifunctional reducing joint suitable for an intermittent displacement cooking boiler discharge pump. Background Art

[0002] The unloading of the cooking pot is the last step of the intermittent displacement cooking process. Unlike the traditional cooking method, since most of the heat in the cooking pot has been recovered through the washing filtrate displacement step before the cooking pot is discharged, the liquid in the pot cannot be sprayed under pressure after the temperature drops, and the unloading can only be done with the help of the discharge pump. Although the slurry temperature in the cooking pot has dropped below 100°C before unloading, the cooking pot is connected to the pressurized warm black liquid tank, so the equipment is under pressure at this time. Only after the discharge valve is opened will the pressure on the top of the pot drop to normal pressure rapidly. However, the discharge valve will cause a great impact on the discharge pipeline and the discharge pump at the beginning. The long-term vibration of the discharge pipeline will affect the life of the discharge pump.

[0003] Another factor that affects the life of the discharge pump is that the commodity chips entering the cooking pot are sometimes mixed with stones, metals or other hard debris. When making homemade chips, it is inevitable that they will fall into the parts of related equipment during slicing, screening and transportation. These things that enter the cooking pot will eventually enter the discharge pump through the discharge pipeline. If these hard debris are large, they will either damage the discharge pump or cause the pump shaft to bend and deform. Since the inlet pipeline diameter of the replacement cooking discharge pump is much larger than that of other process pipelines, it is generally not convenient to install a spare pump. Therefore, the economic loss caused by the impact of equipment maintenance on production is very large, and it is necessary to prevent large pieces of hard debris from entering the spray pot. Utility Model Content

[0004] The utility model aims to provide a multifunctional reducing joint suitable for an intermittent displacement steaming and boiling pot pump, which not only has the functions of shock absorption and intercepting large and hard debris, but also has the functions of a reducing joint and a sampler.

[0005] In order to achieve the above-mentioned invention object, the technical solution of the utility model is as follows:

[0006] A multifunctional reducing joint suitable for an intermittent displacement cooking boiler discharge pump comprises a boiler discharge pump pipe, a discharge pipe pipe and a short pipe, wherein the diameter of the short pipe is larger than the diameter of the boiler discharge pump pipe and the discharge pipe pipe, annular end plates are respectively arranged at both ends of the short pipe, the boiler discharge pump pipe and the discharge pipe pipe are respectively connected to the annular end plates at both ends, and the middle apertures of the annular end plates at both ends are respectively the same as the diameter of the boiler discharge pump pipe and the discharge pipe pipe; an observation hole is arranged at the top of the short pipe, the observation hole comprises a flange short-circuit and a flange blind plate, the pipeline end of the flange short-circuit is connected to the short pipe, and the flange end of the flange short-circuit is connected to the flange blind plate; a sampling port pipe is arranged at the bottom of the short pipe; a grille is arranged in the hollow part of the annular end plate on the boiler discharge pump pipe side.

[0007] The nominal diameter of the boiler discharge pump connecting pipe is smaller than the nominal diameter of the discharge pipe connecting pipe.

[0008] The length of the short pipe is 400-600 mm, and the diameter of the short pipe is 100-400 mm larger than the diameter of the discharge pipe.

[0009] The nominal diameter of the observation hole flange short circuit is DN200-DN400.

[0010] The grille is welded from a single or multiple round steels into a shape of I, II, a cross, a swastika, a well or a nine-square grid, and the round steel is welded on a circular end plate.

[0011] The material of the reducer is consistent with that of the discharge pipe.

[0012] The boiler discharge pump connecting pipe is connected to the boiler discharge pump inlet pipe through a flange, and the flange size and pressure level are consistent with the boiler discharge pump inlet connecting pipe.

[0013] The discharge pipe connecting pipe is connected to the discharge pipe through a flange, and the flange size and pressure level are consistent with those of the discharge pipe.

[0014] Beneficial effects of the utility model:

[0015] 1. The utility model has a simple and compact structure, is easy to manufacture, durable and has a low manufacturing cost; and can improve the adaptability and flexibility of the boiler pipeline layout.

[0016] 2. In the utility model, the diameter of the short pipe is designed to be larger than the boiler discharge pump connection pipe and the discharge pipe connection pipe. This structure is similar to a single corrugated expansion joint. When the pipeline is subjected to the pressure shock at the initial stage of boiler discharge, the end plates on both sides of the short connection undergo elastic deformation and squeeze inward. The resulting displacement can eliminate pipeline stress and play a shock-absorbing role.

[0017] 3. In the utility model, the observation hole arranged on the top of the short tube includes a flange short circuit and a flange blind plate. When there are debris intercepted in the short circuit, the operator can conveniently open the blind plate to observe the internal situation of the short tube and promptly remove the secondary large debris that cannot be removed by the sampling port.

[0018] 4. In the utility model, the sampling port is arranged at the bottom of the short tube, which is convenient for quick sampling when needed, and the sampling port is installed at the bottom of the short tube, which can block the obstructing debris at the bottom of the short tube to the maximum extent. When sampling is difficult, the debris blocking the bottom of the short tube can be found and removed in time to ensure smooth sampling.

[0019] 5. In the utility model, the grille provided on the annular end plate on the pipe side of the boiler pump can effectively prevent large impurities from entering the boiler pump and protect the pump body from damage. Various shapes of the grille (such as I-shaped, II-shaped, cross-shaped, swastika-shaped, well-shaped or nine-square-shaped) can be selected according to specific needs to achieve the best effect.

[0020] 6. In the utility model, the structural design of connecting the boiler discharge pump and the discharge pipeline through the flange facilitates the disassembly of the reducer, which is not only convenient for the maintenance of the boiler discharge pump, but also convenient for taking out large debris that cannot be taken out from the sampling joint and the observation hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The utility model is a schematic diagram of the multifunctional reducing joint structure of the pot pump.

[0022] Figure 2 It is a cross-sectional view of the multifunctional reducer of the pot pump in Example 1 of the utility model.

[0023] Figure 3 It is a cross-sectional view of the multifunctional reducer of the pot pump in Example 2 of the utility model.

[0024] Among them, 1. Observation hole; 2. Short tube; 3. Grid; 4. Sampling port connecting pipe; 5. Boiler pump connecting pipe; 6. Discharge pipe connecting pipe. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the embodiments, but the implementation manner of the present invention is not limited thereto.

[0026] Example 1

[0027] like Figure 1 and Figure 2As shown, the present embodiment provides a multifunctional reducer suitable for intermittent displacement cooking boiler discharge pump, comprising a boiler discharge pump pipe 5, a discharge pipe pipe 6 and a short pipe 2, wherein the diameter of the short pipe 2 is larger than the diameter of the boiler discharge pump pipe 5 and the diameter of the discharge pipe pipe 6, and annular end plates are respectively provided at both ends of the short pipe 2, the boiler discharge pump pipe 5 and the discharge pipe pipe 6 are respectively connected to the annular end plates at both ends, and the middle apertures of the annular end plates at both ends are respectively the same as the diameters of the boiler discharge pump pipe 5 and the discharge pipe pipe 6; an observation hole 1 is provided at the top of the short pipe 2, and the observation hole 1 comprises a flange short connection and a flange blind plate, and the method The pipe end of the flange short-circuit is connected to the short pipe 2, and the flange end of the flange short-circuit is connected to the flange blind plate; a sampling port pipe 4 is provided at the bottom of the short pipe 2; a grid 3 is provided in the hollow part of the annular end plate on the side of the boiler discharge pump pipe 5; the grid 3 is welded by 2 round steels, and the grid 3 is cross-shaped; the material of the reducer is consistent with the discharge pipe, that is, carbon steel or stainless steel; the boiler discharge pump pipe 5 is connected to the boiler discharge pump inlet pipe through a flange, and the flange size and pressure level are consistent with the boiler discharge pump inlet pipe; the discharge pipe pipe 6 is connected to the discharge pipe through a flange, and the flange size and pressure level are consistent with the discharge pipe.

[0028] In this embodiment, the size of the boiler pump connecting pipe 5 is DN450, the size of the discharge pipe connecting pipe 6 is DN600, and the diameter of the short pipe 2 is 0.8m.

[0029] In this embodiment, when the cooking enters the unloading procedure, the slurry in the cooking pot enters the unloading pipe through the pot discharge valve, enters the pot discharge pump through the multi-functional reducer, and is continuously pumped into the spraying pot for storage through the pot discharge pump.

[0030] Example 2

[0031] like Figure 3 As shown, the difference between this embodiment and embodiment 1 is that, in this embodiment, the size of the boiler pump connecting pipe 5 is DN500, the discharge pipe connecting pipe 6 is DN700, and the diameter of the short pipe 2 is 1 meter. This embodiment is suitable for the unloading of larger-scale intermittent cooking. Due to the larger diameter of the connecting pipe, the grille 3 is in a tic-tac-toe shape to intercept large objects of the same size. The rest of the structure is the same as that of embodiment 1.

[0032] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A multifunctional reducer suitable for intermittent displacement cooking pump, characterized in that: The invention comprises a boiler discharge pump pipe (5), a discharge pipe pipe (6) and a short pipe (2); the diameter of the short pipe (2) is larger than the diameter of the boiler discharge pump pipe (5) and the diameter of the discharge pipe pipe (6); annular end plates are respectively provided at both ends of the short pipe (2); the boiler discharge pump pipe (5) and the discharge pipe pipe (6) are respectively connected to the annular end plates at both ends; the middle apertures of the annular end plates at both ends are respectively the same as the diameters of the boiler discharge pump pipe (5) and the discharge pipe pipe (6); an observation hole (1) is provided at the top of the short pipe (2); a sampling port pipe (4) is provided at the bottom of the short pipe (2); and a grid (3) is provided in the hollow portion of the annular end plate on the side of the boiler discharge pump pipe (5).

2. The multifunctional reducer for a pot pump according to claim 1, characterized in that: The observation hole (1) comprises a flange short-circuit and a flange blind plate, the pipeline end of the flange short-circuit is connected to the short pipe (2), and the flange end of the flange short-circuit is connected to the flange blind plate.

3. The multifunctional reducer for a pot pump according to claim 1, characterized in that: The nominal diameter of the boiler discharge pump connecting pipe (5) is smaller than the nominal diameter of the discharge pipe connecting pipe (6).

4. The multifunctional reducer for a pot pump according to claim 1, characterized in that: The length of the short tube (2) is 400-600 mm, and the diameter of the short tube (2) is 100-400 mm larger than the diameter of the discharge pipe connecting tube (6).

5. The multifunctional reducer for a pot pump according to claim 1, characterized in that: The nominal diameter of the flange short-circuit of the observation hole (1) is DN200-DN400.

6. The multifunctional reducer for a pot pump according to claim 1, characterized in that: The grille (3) is welded from a single or multiple round steels into a shape of letter I, letter II, cross, swastika, well or nine-square grid, and the round steel is welded to a circular end plate.

7. The multifunctional reducer for a pot pump according to claim 1, characterized in that: The reducer is made of carbon steel or stainless steel.