Discharging mechanism and popcorn machine with same
By designing a feeding mechanism with a turntable and adjustment rack, the problem of unstable quantitative discharge in automatic processing/sales equipment is solved, and stable quantitative discharge and flexible adjustment are achieved, improving the user experience.
Patent Information
- Application Number
- CN202421575755.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In existing automatic processing/sales equipment, it is difficult for the quantitative discharge mechanism to ensure stable quantitative discharge, resulting in inconsistent product quantity produced each time, affecting the user experience.
A feeding mechanism is designed, including a silo, a turntable, a feeding barrel, a fixing plate and a drive device. The feeding barrel is driven to pass through the feeding port and the discharge port alternately to achieve stable quantitative discharge. The cavity volume of the discharge barrel can be adjusted by an adjusting frame and an elastic scraping structure is provided to prevent material blockage.
It achieves the consistent quantity of the output material each time, the structure is compact, the work is stable, the control is convenient, and the discharge volume can be adjusted according to needs, and the use is flexible.
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Figure CN222774874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic processing / selling equipment, in particular to a feeding mechanism and a popcorn machine with the same. Background Art
[0002] Many automatic processing and vending equipment for bulk goods (such as popcorn machines, candy bean vending machines, etc.) need to be equipped with a quantitative unloading mechanism. Taking a popcorn machine as an example, the function of the quantitative unloading mechanism is generally to quantitatively output the raw materials (such as corn, etc.) in the silo to the popcorn making device, and then the popcorn making device processes the raw materials into popcorn. However, the automatic vending popcorn machines on the market now generally use a solenoid valve as a quantitative unloading mechanism at the outlet of the silo, and control the quantitative discharge by controlling the opening and closing time of the solenoid valve. However, in actual applications, since the stacking height of the raw materials in the silo will gradually change, the raw material outflow speed will also change when the solenoid valve is opened. Therefore, even if the solenoid valve is opened for the same time, it is difficult to ensure that the discharge amount is the same each time, and it is difficult to achieve stable quantitative discharge. This will make it difficult to keep the amount of popcorn produced each time consistent, affecting the user experience. Utility Model Content
[0003] In order to overcome the defects existing in the prior art, the purpose of the utility model is to provide a feeding mechanism capable of stably realizing quantitative feeding and a popcorn machine having the same.
[0004] One of the purposes of the utility model is achieved through the following technical solutions:
[0005] A material discharge mechanism comprises a silo, a turntable, a material discharge barrel, a fixed plate and a driving device, wherein the silo is fixedly arranged and has a feeding port at the bottom, the turntable is located below the silo and can rotate under the drive of the driving device, the inner cavity volume of the material discharge barrel is smaller than the silo and both upper and lower ends thereof are open, the material discharge barrel is eccentrically connected to the bottom of the turntable and an opening corresponding to an upper port of the material discharge barrel is provided on the turntable, the fixed plate is located below the material discharge barrel and has a discharge port corresponding to a lower port of the material discharge barrel, the discharge port and the material supply port are staggered in the rotation direction of the turntable so that the turntable can carry the material discharge barrel alternately through the feeding port and the discharge port when rotating, and when the material discharge barrel passes through the feeding port, its upper port is connected to the feeding port and its lower port is blocked by the fixed plate, and when the material discharge barrel passes through the discharge port, its lower port is connected to the discharge port and the turntable can block the feeding port.
[0006] As a preferred technical solution, at least one side wall of the lower barrel is provided with a pull-out adjustment frame, and the inner cavity volume of the lower barrel can be adjusted by moving the position of the adjustment frame.
[0007] As a preferred technical solution, the adjustment frame includes a partition vertically or obliquely placed in the lower barrel, a top plate arranged on the top of the partition, extending outward and flat against the bottom of the turntable, and a connecting plate arranged on the left and right sides of the partition, extending inward and flat against the inner wall of the lower barrel. The inner wall of the lower barrel and the connecting plate are provided with transverse strip holes and a connecting structure matching therewith, so that the adjustment frame can be moved laterally and the position of the adjustment frame can be locked by screws.
[0008] As a preferred technical solution, elastic scraping structures are respectively provided on the lower port of the discharge barrel and the lower edge of the feed port.
[0009] As a preferred technical solution, the elastic scraper mechanism is a laterally arranged columnar spring, an elastic rubber strip or an elastic brush.
[0010] As a preferred technical solution, the silo is a cylindrical structure, and an inclined baffle is installed near the bottom of the silo. One side of the baffle is inclined upward and has an arc edge that is in contact with the inner wall of the silo, and the other side is enclosed with the lower end of the silo to form the feed port and the elastic scraper structure is provided thereon. The turntable is a concentric equal-diameter disk arranged directly below the silo, and a connecting sleeve is also installed above the fixed plate. The lower end of the silo is inserted into the connecting sleeve and is detachably fixedly connected thereto. The driving device is a motor fixedly installed below the fixed plate, and the motor is connected to the turntable through a rotating shaft and can drive the turntable to rotate.
[0011] As a preferred technical solution, a touch protrusion is further provided on the lower surface of the turntable near the outer edge, and the unloading mechanism also includes a fixed touch switch, and the contact piece of the touch switch is located on the movement path of the touch protrusion, so that the touch protrusion can trigger the touch switch when the turntable rotates and passes by the touch switch, and when triggered, the unloading barrel is just opposite the discharge port.
[0012] As a preferred technical solution, the upper port size of the lower barrel is smaller than or equal to the feed port and is completely exposed at the feed port when passing through the feed port, and the lower port size of the lower barrel is smaller than or equal to the discharge port and is completely exposed at the discharge port when passing through the discharge port.
[0013] The second purpose of the utility model is achieved through the following technical solutions:
[0014] A popcorn machine comprises any of the above-mentioned feeding mechanisms, and the number of the feeding mechanisms is at least one.
[0015] As a preferred technical solution, it also includes a cabinet, the unloading mechanism is installed in the upper area of the cabinet, the upper end of the silo is open, and the top of the cabinet is provided with a feeding port and a corresponding feeding cover plate, and the feeding port is opposite to the upper end of the silo.
[0016] Compared with the prior art, the utility model mainly has the following beneficial effects:
[0017] 1. During operation, the drive device drives the turntable to rotate, which can drive the lower barrel to alternately pass through the feed port and the discharge port. When the lower barrel passes through the feed port, the material in the silo can fall into and fill the lower barrel. When the lower barrel passes through the discharge port, the material in the lower barrel can be discharged through the feed port. Therefore, the material output each time is equal to the inner cavity volume of the feed barrel, which can realize stable quantitative discharging. Moreover, each rotation of the turntable can complete a discharging process. The structure design is compact and ingenious, the operation is stable, and the control is convenient.
[0018] 2. An adjustment frame is provided. By moving the adjustment frame, the inner cavity volume of the discharge barrel can be adjusted, and the discharge amount can be adjusted according to needs, so that the discharge mechanism can not only realize quantitative discharge, but also adjust the quantitative size according to needs, which is flexible and convenient to use.
[0019] 3. By setting up an elastic scraper structure, when the turntable and the feed port move relative to each other, and the lower port of the silo and the fixed plate move relative to each other, the elastic scraper structure can elastically scrape the material without rigidly crushing the material, and can also prevent the material from blocking and stagnating, causing the turntable to move poorly.
[0020] 4. The silo and turntable are concentric and circular structures with the same diameter, which makes the structural design of the unloading mechanism ingenious and compact, and occupies little space.
[0021] The concept, specific structure and effects of the present invention will be further described below in conjunction with the accompanying drawings to fully understand the purpose, features and effects of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic diagram of the external structure of the feeding mechanism in Example 1;
[0023] Figure 2 It is a cross-sectional schematic diagram of the material discharging mechanism in a direction perpendicular to the baffle;
[0024] Figure 3 It is a cross-sectional schematic diagram of the material discharging mechanism along the movable direction of the adjusting frame;
[0025] Figure 4 It is one of the decomposed structural diagrams of the blanking mechanism;
[0026] Figure 5 This is the second schematic diagram of the decomposed structure of the material unloading mechanism;
[0027] Figure 6 is a schematic diagram of the external structure of the popcorn machine in Example 2;
[0028] Figure 7It is a schematic diagram of the structure of the popcorn machine after omitting the cabinet door and the charging cover.
[0029] Among them: silo 1, feeding port 11, baffle 12, turntable 2, touch protrusion 21, unloading barrel 3, strip hole 31, fixing plate 4, discharge port 41, driving device 5, adjustment frame 6, partition 61, top plate 62, connecting plate 63, elastic scraping structure 7, connecting sleeve 8, touch switch 9, unloading mechanism 100, cabinet 200, feeding port 201, feeding cover 202. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model. It should be noted that when an element is referred to as "connected" or "connected" to another element, it can be directly connected to another element or connected to another element through other intermediate elements. If there is no special explanation, it can be a non-detachable connection or a detachable connection. Similar expressions are only for illustrative purposes and are not used to limit the utility model.
[0031] Embodiment 1:
[0032] like Figure 1-5 As shown, this embodiment provides a feeding mechanism 100, including a silo 1, a turntable 2, a feeding barrel 3, a fixed plate 4 and a driving device 5. The silo 1 is fixedly arranged and has a feeding port 11 at the bottom. The turntable 2 is located below the silo 1 and can rotate under the drive of the driving device 5. The inner cavity volume of the feeding barrel 3 is smaller than that of the silo 1 and both ends thereof are open. The feeding barrel 3 is eccentrically connected to the bottom of the turntable 2 and the turntable 2 is provided with an opening corresponding to the upper port of the feeding barrel 3. The fixed plate 4 is located below the silo 1 and can rotate under the drive of the driving device 5. A discharge port 41 corresponding to the lower port of the lower barrel 3 is provided below and on the barrel 3. The discharge port 41 and the feed port 11 are staggered in the rotation direction of the turntable 2 so that the turntable 2 can carry the lower barrel 3 alternately through the feed port 11 and the discharge port 41 when the turntable 2 rotates, and when the lower barrel 3 passes through the feed port 11, its upper port is connected to the feed port 11 and its lower port is blocked by the fixed plate 4; when the lower barrel 3 passes through the discharge port 41, its lower port is connected to the discharge port 41 and the turntable 2 can block the feed port 11.
[0033] The unloading mechanism provided in this embodiment is generally used in automatic processing / selling equipment for bulk goods (such as automatic popcorn machines, candy bean vending machines, etc.). When working, the turntable 2 is driven to rotate by the driving device 5, which can drive the unloading barrel 3 to alternately pass through the feeding port 11 and the discharging port 41. When the unloading barrel 3 passes through the feeding port 11, the material in the silo 1 can fall into and fill the unloading barrel 3. When the unloading barrel 3 passes through the discharging port 41, the material in the unloading barrel 3 can be discharged through the feeding port 11, so that the material output each time is equal to the inner cavity volume of the distributing barrel, and stable quantitative discharging can be achieved. Moreover, each rotation of the turntable 2 can complete a discharging process. The structural design is compact and ingenious, the operation is stable, and the control is convenient.
[0034] As a preferred solution of this embodiment, at least one side wall of the discharge barrel 3 is provided with a pull-out adjustment frame 6, and the inner cavity volume of the discharge barrel 3 can be adjusted by moving the position of the adjustment frame 6. In this solution, by providing the adjustment frame 6, the inner cavity volume of the discharge barrel 3 can be adjusted as needed, so that the discharge mechanism 100 can not only realize quantitative discharge, but also adjust the quantitative size as needed, and is flexible and convenient to use. As one of the preferred solutions, the adjustment frame 6 includes a partition 61 vertically or obliquely placed in the lower barrel 3, a top plate 62 arranged on the top of the partition 61, extending outward and flat against the bottom of the turntable 2, and a connecting plate 63 arranged on the left and right sides of the partition 61, extending inward and flat against the inner wall of the lower barrel 3. When the adjustment frame 6 moves toward the inside of the lower barrel 3, the top plate 62 can cooperate with the turntable 2 to produce a shielding effect to prevent the material from falling into the lower barrel 3, thereby effectively adjusting the inner cavity volume of the lower barrel 3. The inner wall of the lower barrel 3 and the connecting plate 63 are provided with transverse strip holes 31 and a connecting structure matched therewith, so that the adjustment frame 6 can be moved laterally and the position of the adjustment frame 6 can be locked by screws. In other embodiments, a driving mechanism for driving the adjustment frame to move can also be provided, so as to facilitate the automatic adjustment of the inner cavity volume of the lower barrel by controlling the action of the driving mechanism.
[0035] As a preferred solution of this embodiment, an elastic scraper structure 7 is provided on the lower port of the lower barrel 3 and the lower edge of the feed port 11. In this solution, by providing the elastic scraper structure 7, when the turntable 2 and the feed port 11 move relative to each other, and the lower port of the silo 1 and the fixed plate 4 move relative to each other, the elastic scraper structure 7 can elastically scrape the material without rigidly crushing the material, and can also prevent the material from blocking and stagnating, resulting in poor movement of the turntable 2. Furthermore, the elastic scraper mechanism is preferably a columnar spring arranged laterally, which has a good scraping effect, and the spring itself is a standard part with stable size, easy to replace and low cost.
[0036] As a preferred solution of this embodiment, the silo 1 is a cylindrical structure, and an inclined baffle 12 is installed near the bottom of the silo 1. One side of the baffle 12 is inclined upward and has an arc edge that is in contact with the inner wall of the silo 1. The other side is enclosed with the lower end of the silo 1 to form a feed port 11 and an elastic scraper structure 7 is provided on it. The turntable 2 is a concentric equal-diameter disk arranged directly below the silo 1. A connecting sleeve 8 is also installed above the fixed plate 4. The lower end of the silo 1 is inserted into the connecting sleeve 8 and is detachably fixedly connected thereto. The driving device 5 is a motor fixedly installed below the fixed plate 4. The motor is connected to the turntable 2 through a rotating shaft and can drive the turntable 2 to rotate. In this solution, the silo 1 and the turntable 2 are concentric and equal-diameter circular structures, and the silo 1 is installed on the fixed plate 4 through the connecting sleeve 8, and the turntable 2 is accommodated therein, so that the unloading mechanism 100 is an integrated structure as a whole, which is easy to assemble, and the structural design is ingenious and compact, and the space occupancy is small. When the turntable 2 moves, it will not interfere with external objects.
[0037] As a preferred solution of this embodiment, a touch protrusion 21 is further provided on the lower surface of the turntable 2 near the outer edge, and the unloading mechanism 100 also includes a fixed touch switch 9, and the contact piece of the touch switch 9 is located on the movement path of the touch protrusion 21, so that the touch protrusion 21 can trigger the touch switch 9 when the turntable 2 rotates and passes through the touch switch 9, and when triggered, the unloading barrel 3 is just facing the discharge port 41. In this solution, by providing the touch protrusion 21 and the touch switch 9, it is convenient to automatically control the unloading mechanism 100, so that each time the touch switch 9 is triggered, the driving device 5 stops driving the turntable 2 to rotate, and waits for the next time when the unloading mechanism needs to discharge, and then controls the driving device 5 to start and drive the turntable 2 to rotate one circle to complete unloading and then stop, which is convenient for control.
[0038] As a preferred solution of this embodiment, the upper port size of the lower barrel 3 is smaller than or equal to the feed port 11 and is completely exposed from the feed port 11 when passing through the feed port 11. The lower port size of the lower barrel 3 is smaller than or equal to the discharge port 41 and is completely exposed from the discharge port 41 when passing through the discharge port 41. This design allows the lower barrel 3 to be filled at the fastest speed when passing through the feed port 11, and all the materials in the lower barrel 3 can be discharged at the fastest speed when passing through the discharge port 41.
[0039] Embodiment 2:
[0040] like Figure 6-7As shown, the present embodiment provides a popcorn machine, comprising a cabinet 200, and the unloading mechanism 100 in Embodiment 1, wherein the number of the unloading mechanisms 100 is two and they are arranged in parallel in the upper area of the cabinet 200, the upper end of the silo 1 is open, and the top of the cabinet 200 is provided with a feeding port 201 and a corresponding feeding cover plate 202, the feeding port 201 is directly opposite to the upper end of the silo 1, this design makes it unnecessary to open the cabinet door when adding materials, and materials can be added directly through the top of the cabinet body, which is convenient for adding materials, and no additional cover plate is required on the silo, which can reduce the occupation of the longitudinal space and make the structure more simple and compact.
[0041] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A feeding mechanism, characterized in that: It includes a silo, a turntable, a discharge barrel, a fixed plate and a driving device. The silo is fixedly arranged and has a feeding port at the bottom. The turntable is located below the silo and can rotate under the drive of the driving device. The inner cavity volume of the discharge barrel is smaller than the silo and both upper and lower ends thereof are open. The discharge barrel is eccentrically connected to the bottom of the turntable and the turntable is provided with an opening corresponding to the upper port of the discharge barrel. The fixed plate is located below the discharge barrel and has a discharge port corresponding to the lower port of the discharge barrel. The discharge port and the feeding port are staggered in the rotation direction of the turntable so that the turntable can carry the discharge barrel alternately through the feeding port and the discharge port when rotating, and when the discharge barrel passes through the feeding port, its upper port is connected to the feeding port and its lower port is blocked by the fixed plate, and when the discharge barrel passes through the discharge port, its lower port is connected to the discharge port and the turntable can block the feeding port.
2. The unloading mechanism according to claim 1, characterized in that: At least one side wall of the lower barrel is provided with a pull-out adjustment frame, and the inner cavity volume of the lower barrel can be adjusted by moving the position of the adjustment frame.
3. The unloading mechanism according to claim 2, characterized in that: The adjustment frame includes a partition vertically or obliquely placed in the lower barrel, a top plate arranged on the top of the partition, extending outward and flat against the bottom of the turntable, and connecting plates arranged on the left and right sides of the partition, extending inward and flat against the inner wall of the lower barrel. The inner wall of the lower barrel and the connecting plate are provided with transverse strip holes and connecting structures matched therewith, so that the adjustment frame can be moved laterally and the position of the adjustment frame can be locked by screws.
4. The unloading mechanism according to claim 1, characterized in that: The lower port of the material discharge barrel and the lower edge of the material supply port are respectively provided with elastic scraping structures.
5. The unloading mechanism according to claim 4, characterized in that: The elastic scraper structure is a columnar spring, an elastic rubber strip or an elastic brush arranged transversely.
6. The material unloading mechanism according to claim 4, characterized in that: The silo is a cylindrical structure, and an inclined baffle is installed near the bottom of the silo. One side of the baffle is inclined upward and has an arc edge that is in contact with the inner wall of the silo, and the other side is enclosed with the lower end of the silo to form the feed port and the elastic scraper structure is provided thereon. The turntable is a concentric equal-diameter disk arranged directly below the silo, and a connecting sleeve is also installed above the fixed plate. The lower end of the silo is inserted into the connecting sleeve and is detachably fixedly connected thereto. The driving device is a motor fixedly installed below the fixed plate, and the motor is connected to the turntable through a rotating shaft and can drive the turntable to rotate.
7. The unloading mechanism according to claim 1, characterized in that: A touch protrusion is also provided on the lower surface of the turntable near the outer edge, and the unloading mechanism also includes a fixed touch switch, and the contact piece of the touch switch is located on the movement path of the touch protrusion, so that the touch protrusion can trigger the touch switch when the turntable rotates and passes by the touch switch, and when triggered, the unloading barrel is just opposite to the discharge port.
8. The unloading mechanism according to claim 1, characterized in that: The upper port size of the lower barrel is smaller than or equal to the feed port and is completely exposed from the feed port when passing through the feed port. The lower port size of the lower barrel is smaller than or equal to the discharge port and is completely exposed from the discharge port when passing through the discharge port.
9. A popcorn machine, characterized in that: It comprises the unloading mechanism described in any one of claims 1 to 8, and the number of the unloading mechanism is at least one.
10. The popcorn machine according to claim 9, characterized in that: It also includes a cabinet, the unloading mechanism is installed in the upper area of the cabinet, the upper end of the silo is open, and the top of the cabinet is provided with a feeding port and a corresponding feeding cover plate, and the feeding port is opposite to the upper end of the silo.
Citation Information
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