Iron core fixing assembly for transformer coil

By setting up a limit transfer unit and an adjustment wire control unit in the core fixing assembly for the transformer coil, the problem of the iron core not being able to rotate and wind the iron core after being fixed is solved, and the winding operation efficiency improvement is achieved with simple structure, low operating cost and wide adaptation of copper wire size.

CN222775132UActive Publication Date: 2025-04-18江苏天华变压器有限公司
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Patent Information

Application Number
CN202421311529.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing transformer coils with iron core fixing components cannot be directly rotated and wound after the iron core is fixed, resulting in low working efficiency and waste of human resources.

Method used

By setting up a limit transfer unit and an adjustment line control unit, including a bidirectional screw, a support horizontal plate, a load-bearing vertical plate, a longitudinal rotary rod, a tightening disc, an operating box, a slide rod, a block, an adjustment screw, a support spring and a tightening rubber block, the fixing and rotating operation of the iron core is achieved.

Benefits of technology

The structure of the iron core fixing and rotating operation is simplified, the operating cost is reduced, and the adjustment of copper wire size is more extensive and stable, improving the efficiency of winding operation.

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Abstract

The utility model discloses an iron core fixing assembly for a transformer coil, which relates to the technical field of transformer production and comprises a hollow bearing table, an electric sliding table fixedly mounted on the top surface of one side of the bearing table, and a sliding seat arranged on the electric sliding table, the limiting adjusting unit is arranged on the bearing table; the adjusting wire control unit is arranged on the sliding seat; the limiting adjusting unit comprises a two-way lead screw, a supporting transverse plate, a bearing vertical plate, a longitudinal rotating rod and an abutting disc. According to the utility model, the two supporting transverse plates which are in threaded connection with the two-way screw rod move relatively under the action of stress, so that the distance between the two bearing vertical plates on the strip-shaped through groove can be adjusted; longitudinal rotating rods symmetrically embedded in the surfaces of one sides of the top ends of the two bearing vertical plates through first bearings can be matched with the abutting disc to drive the iron core to rotate to complete winding operation, and the equipment is simple and convenient in iron core fixing assembly and rotating operation structure and low in operation cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer production, in particular to an iron core fixing component for a transformer coil. Background Art

[0002] The transformer is mainly used to change the AC voltage, and there is an iron core in its components, and the iron core is mainly used to wind copper wire. After winding, the iron core can achieve the effect of electromagnetic induction. The announcement number is CN208722735U, which discloses an iron core fixing device for winding a transformer coil with an iron core fixing component, which relates to the technical field of transformer manufacturing, and is used to fix the iron core on a workbench, so that workers do not have to hold the iron core and wind the coil on the iron core, solving the problem that workers hold the iron core but are inconvenient to wind the coil on the iron core; comprising: a base; a bottom plate arranged on the base; a fixing member arranged on the base for fixing the base to the workbench; a fixing block arranged on the bottom plate; a fixing plate arranged on the fixing block; and a clamping component slidably assembled on the fixing plate for cooperating with the fixing plate to clamp or unclamp the iron core; the above patent still has the defect that the iron core cannot be rotated after being fixed to realize direct rotation and winding, which not only affects the overall work efficiency, but also cannot reduce labor, resulting in a large waste of human resources.

[0003] The disclosure (announcement) number is CN218849228U, which discloses an iron core fixing component for transformer coil winding, including a table; the utility model can have the advantage of being able to directly rotate and wind after the iron core is fixed by setting a fixed rotating mechanism, which not only improves the overall work efficiency, but also reduces labor and avoids waste of human resources. The cooperation between the motor, the connecting rod, the turntable and the main gear is used to play a driving role, and the cooperation between the electric push rod and the fixed plate is used to play a role of tightening and fixing, so that it can be directly rotated and wound after the fixation is completed to achieve the desired effect. Through the setting of the wire mechanism, it has the advantages of the wire, which can not only adjust the position of the production line, but also ensure the uniformity of the winding, which brings convenience to people's use, and the electric slide and the bracket are used to play the role of position movement adjustment, and the positioning mechanism plays the role of adjusting the position of the turntable and positioning.

[0004] Although the above scheme can directly rotate and wind after the iron core is fixed and can ensure the uniformity of its winding, the iron core fixing assembly and rotation operation require the cooperation of two electric push rods, a motor, a transmission assembly and a positioning mechanism. The equipment has a complex structure for the iron core fixing assembly and rotation operation and has high operating costs. The size of the wire groove on the wire barrel is fixed, and the size of the copper wire that can be guided and adjusted by the equipment is limited. For this reason, we propose a core fixing assembly for a transformer coil. Utility Model Content

[0005] The main purpose of the utility model is to provide an iron core fixing assembly for a transformer coil, which solves the problems of complex structure, high operating cost of the equipment's iron core fixing assembly and rotation operation, and limited size of copper wire that can be guided and adjusted by the equipment through the provision of a limit adjustment unit and an adjustment line control unit.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions: a transformer coil iron core fixing assembly, comprising a hollow bearing platform, an electric slide fixedly mounted on the top surface of one side of the bearing platform, a sliding seat arranged on the electric slide, and further comprising: a limit adjustment unit arranged on the bearing platform and an adjustment line control unit arranged on the sliding seat;

[0007] The limit adjustment unit includes a two-way screw rod, a supporting cross plate, a bearing vertical plate, a longitudinal rotating rod and a tightening disc. The two-way screw rod is movably arranged on the inner wall of one end of the bearing platform. The supporting cross plate is provided with a total of two and respectively corresponds to the positive and negative sections of the threaded rod symmetrically arranged on the two-way screw rod and cooperates with the positive and negative sections of the threaded rod symmetrically arranged on the two-way screw rod, and a strip through groove is opened on the top surface of one side of the bearing platform. The bearing vertical plate is provided with a total of two and symmetrically fixedly arranged at the center of the top surfaces of the two supporting cross plates, and the bearing vertical plate is located on the strip through groove. The longitudinal rotating rod is provided with a total of two and symmetrically embedded and installed on the one side surface of the top ends of the two bearing vertical plates through a first bearing. The tightening disc is fixedly sleeved on the outer circumferential surface of one end of the longitudinal rotating rod, and the end of the two-way screw rod movably extending to the outside of the bearing platform is fixedly provided with a first rotating disc, and one end of the longitudinal rotating rod is fixedly provided with a second rotating disc;

[0008] The adjustment and control line unit includes an operating box, a sliding rod, a support block, an adjusting screw, a supporting spring and a tightening rubber block. The operating box is fixedly mounted on the top surface of the sliding seat and a strip-shaped wire threading groove is opened on its side. The sliding rod is fixedly arranged on the inner wall of one end of the operating box, and the support block is movably sleeved on the outer circumferential surface of the sliding rod. The adjusting screw is threadedly connected to the center of the top surface of the operating box, and the bottom end of the adjusting screw is connected to the top surface of the support block through a second bearing. One end of the supporting spring is connected to the center of the bottom surface of the support block, and the tightening rubber block is fixedly sleeved on the other end of the supporting spring.

[0009] Preferably, the position limiting and adjusting unit further comprises a guide rod, which is fixedly arranged on the inner wall at the other end of the supporting platform and movably penetrates the two supporting transverse plates.

[0010] Preferably, there are two sliding rods in total and they are symmetrically arranged on the longitudinal center horizontal plane of the operation box.

[0011] Preferably, the adjusting screw and the bidirectional lead screw are arranged perpendicular to each other.

[0012] Preferably, supporting feet are fixedly provided at the corners of the bottom surface of the supporting platform.

[0013] Preferably, there are four supporting legs in total and they are distributed in a rectangular array.

[0014] Compared with the prior art, the utility model of a transformer coil iron core fixing assembly has the following beneficial effects:

[0015] The two levers are connected by a first bearing, and the two levers are connected by a second bearing means to move the two levers together so that the two levers can be moved in a forward and reverse direction relative to each other.

[0016] 2. In the utility model, an adjustment line control unit is set, and the electric slide and the sliding seat cooperate to pass through the operating box for translation adjustment to achieve uniform winding. By holding and rotating the adjustment screw, the adjustment screw threadedly connected at the center of the top surface of the operating box can cooperate with the second bearing to push and pull the support block, and the tightening rubber block can be driven to rise and fall in the strip threading groove to adapt to the size of the copper wire and tighten it to a certain extent to ensure that the copper wire stably follows the adjustment of the operating box and the sliding seat. The slide bar can cooperate with the support block to slide and rise, and the support spring arranged between the support block and the tightening rubber block can cooperate with the tightening rubber block to get a certain range of lifting and lowering to cooperate with the process of the copper wire being wound and pulled to avoid the copper wire being completely clamped and fixed. The equipment can guide the adjustment of the copper wire size to a wide range and make the winding operation more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of an iron core fixing assembly for a transformer coil according to the utility model;

[0019] Figure 2 This is a front view structural schematic diagram of an iron core fixing assembly for a transformer coil according to the utility model;

[0020] Figure 3 For this utility model Figure 2Schematic diagram of the cross-sectional structure at AA in the middle;

[0021] Figure 4 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at the middle BB;

[0022] Figure 5 The utility model is a schematic diagram of the top view of the structure of an iron core fixing assembly for a transformer coil.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Loading platform;

[0025] 2. Position limiting and adjusting unit; 201. Bidirectional screw rod; 202. Supporting horizontal plate; 203. Load-bearing vertical plate; 204. Longitudinal rotating rod; 205. Clamping disc; 206. Guide rod;

[0026] 3. Adjust the line control unit; 301. Operation box; 302. Sliding rod; 303. Support block; 304. Adjusting screw; 305. Support spring; 306. Tightening rubber block;

[0027] 4. Electric slide;

[0028] 5. Sliding seat;

[0029] 6. Support legs. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0031] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] Embodiment 1

[0034] like Figure 1 , Figure 2 as well as Figure 3 As shown, a transformer coil iron core fixing assembly includes a hollow bearing platform 1, an electric slide 4 fixedly mounted on the top surface of one side of the bearing platform 1, a sliding seat 5 arranged on the electric slide 4, and further includes: a limit adjustment unit 2 arranged on the bearing platform 1 and an adjustment line control unit 3 arranged on the sliding seat 5;

[0035] The limit adjustment unit 2 includes a bidirectional screw rod 201, a supporting horizontal plate 202, a bearing vertical plate 203, a longitudinal rotating rod 204 and a tightening disc 205. The bidirectional screw rod 201 is movably arranged on the inner wall of one end of the bearing platform 1. The supporting horizontal plates 202 are provided with two and respectively correspond to the positive and negative sections of the threads symmetrically arranged on the bidirectional screw rod 201. A strip through groove is provided on the top surface of one side of the bearing platform 1. The bearing vertical plates 203 are provided with two and symmetrically fixedly arranged at the center of the top surfaces of the two supporting horizontal plates 202, and the bearing vertical plates 203 are located on the strip through groove. There are two longitudinal rotating rods 204 and they are symmetrically embedded and installed on the one side surface of the top of the two bearing vertical plates 203 through the first bearing. The tightening disc 205 is fixedly sleeved on the outer peripheral surface of one end of the longitudinal rotating rod 204.

[0036] The adjustment and control line unit 3 includes an operation box 301, a slide bar 302, a support block 303, an adjustment screw 304, a support spring 305 and a tightening rubber block 306. The operation box 301 is fixedly mounted on the top surface of the sliding seat 5 and a strip-shaped threading groove is opened on its side. The slide bar 302 is fixedly set on the inner wall of one end of the operation box 301, and the support block 303 is movably sleeved on the outer circumferential surface of the slide bar 302. The adjustment screw 304 is threadedly connected to the center of the top surface of the operation box 301, and the bottom end of the adjustment screw 304 is connected to the top surface of the support block 303 through a second bearing. One end of the support spring 305 is connected to the center of the bottom surface of the support block 303, and the tightening rubber block 306 is fixedly sleeved on the other end of the support spring 305.

[0037] Furthermore, the position limiting and adjusting unit 2 further includes a guide rod 206 , which is fixedly arranged on the inner wall of the other end of the supporting platform 1 and movably penetrates the two supporting horizontal plates 202 .

[0038] Furthermore, two slide bars 302 are provided and are symmetrically arranged on the longitudinal center horizontal plane of the operation box 301 .

[0039] Furthermore, the adjusting screw 304 and the bidirectional screw rod 201 are arranged perpendicular to each other.

[0040] Furthermore, supporting feet 6 are fixedly provided at the corners of the bottom surface of the supporting platform 1 .

[0041] Furthermore, there are four supporting legs 6 in total and they are distributed in a rectangular array.

[0042] The limiting adjustment unit 2 makes the equipment's core fixing assembly and rotation operation structure simple and has low operating cost.

[0043] Embodiment 2

[0044] like Figure 1 , Figure 4 as well as Figure 5 As shown, a transformer coil iron core fixing assembly includes a hollow bearing platform 1, an electric slide 4 fixedly mounted on the top surface of one side of the bearing platform 1, a sliding seat 5 arranged on the electric slide 4, and further includes: a limit adjustment unit 2 arranged on the bearing platform 1 and an adjustment line control unit 3 arranged on the sliding seat 5;

[0045] The limit adjustment unit 2 includes a bidirectional screw rod 201, a supporting horizontal plate 202, a bearing vertical plate 203, a longitudinal rotating rod 204 and a tightening disc 205. The bidirectional screw rod 201 is movably arranged on the inner wall of one end of the bearing platform 1. The supporting horizontal plates 202 are provided with two and respectively correspond to the positive and negative sections of the threads symmetrically arranged on the bidirectional screw rod 201. A strip through groove is provided on the top surface of one side of the bearing platform 1. The bearing vertical plates 203 are provided with two and symmetrically fixedly arranged at the center of the top surfaces of the two supporting horizontal plates 202, and the bearing vertical plates 203 are located on the strip through groove. There are two longitudinal rotating rods 204 and they are symmetrically embedded and installed on the one side surface of the top of the two bearing vertical plates 203 through the first bearing. The tightening disc 205 is fixedly sleeved on the outer peripheral surface of one end of the longitudinal rotating rod 204.

[0046] The adjustment and control line unit 3 includes an operation box 301, a slide bar 302, a support block 303, an adjustment screw 304, a support spring 305 and a tightening rubber block 306. The operation box 301 is fixedly mounted on the top surface of the sliding seat 5 and a strip-shaped threading groove is opened on its side. The slide bar 302 is fixedly set on the inner wall of one end of the operation box 301, and the support block 303 is movably sleeved on the outer circumferential surface of the slide bar 302. The adjustment screw 304 is threadedly connected to the center of the top surface of the operation box 301, and the bottom end of the adjustment screw 304 is connected to the top surface of the support block 303 through a second bearing. One end of the support spring 305 is connected to the center of the bottom surface of the support block 303, and the tightening rubber block 306 is fixedly sleeved on the other end of the support spring 305.

[0047] Furthermore, the position limiting and adjusting unit 2 further includes a guide rod 206 , which is fixedly arranged on the inner wall of the other end of the supporting platform 1 and movably penetrates the two supporting transverse plates 202 .

[0048] Furthermore, two slide bars 302 are provided and are symmetrically arranged on the longitudinal center horizontal plane of the operation box 301 .

[0049] Furthermore, the adjusting screw 304 and the bidirectional screw rod 201 are arranged perpendicular to each other.

[0050] Furthermore, supporting feet 6 are fixedly provided at the corners of the bottom surface of the supporting platform 1 .

[0051] Furthermore, there are four supporting legs 6 in total and they are distributed in a rectangular array.

[0052] By adjusting the wire control unit 3, the copper wire size that the device guides and adjusts is wide and the winding operation is made more stable.

[0053] The following is the working principle of the utility model:

[0054] Before the iron core is placed between the two clamping discs 205 and sleeved on the longitudinal rotating rod 204, the bidirectional screw rod 201 is controlled to rotate forward and backward on the supporting platform 1 by holding the first rotating disc, and the two supporting horizontal plates 202 threadedly connected with the bidirectional screw rod 201 are subjected to force and move relative to each other to help the two supporting vertical plates 203 adjust the spacing on the strip through grooves. The guide rod 206 guides the two supporting horizontal plates 202 to slide and translate to cooperate with its adjustment process. The two clamping discs 205 on the two longitudinal rotating rods 204 clamp the two sections of the iron core. By holding and rotating the second rotating disc, the longitudinal rotating rods 204 symmetrically embedded and installed on the top side surface of the two supporting vertical plates 203 through the first bearing cooperate with the clamping discs 205 to drive the iron core to rotate to complete the winding operation. , the electric slide 4 and the sliding seat 5 cooperate to pass through the operation box 301 for translation adjustment to evenly wind the wire, by holding and rotating the adjusting screw 304, the adjusting screw 304 threadedly connected at the center of the top surface of the operation box 301 cooperates with the second bearing to push and pull the support block 303, and the tight rubber block 306 is driven to rise and fall in the strip threading groove to adapt to the size of the copper wire and tighten it to a certain extent to ensure that the copper wire stably follows the adjustment of the operation box 301 and the sliding seat 5, the slide bar 302 cooperates with the support block 303 to slide and rise, and the support spring 305 arranged between the support block 303 and the tight rubber block 306 cooperates with the tight rubber block 306 to get a certain range of lifting and lowering to cooperate with the process of the copper wire being wound and pulled to avoid the copper wire being completely clamped and fixed.

[0055] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A core fixing assembly for a transformer coil, comprising a hollow bearing platform (1), an electric slide (4) fixedly mounted on the top surface of one side of the bearing platform (1), and a sliding seat (5) arranged on the electric slide (4), characterized in that: Also includes: A position limiting and adjusting unit (2) arranged on the bearing platform (1) and a line adjusting and controlling unit (3) arranged on the sliding seat (5), The position limiting adjustment unit (2) comprises a bidirectional screw rod (201), a supporting transverse plate (202), a bearing vertical plate (203), a longitudinal rotating rod (204) and a tightening disc (205); the bidirectional screw rod (201) is movably arranged on the inner wall of one end of the bearing platform (1); the supporting transverse plates (202) are provided with two and respectively correspond to the positive and negative sections of threads symmetrically arranged on the bidirectional screw rod (201); a strip-shaped through groove is opened on the top surface of one side of the bearing platform (1); the bearing vertical plates (203) are provided with two and are symmetrically fixedly arranged at the center of the top surfaces of the two supporting transverse plates (202), and the bearing vertical plates (203) are located on the strip-shaped through groove; the longitudinal rotating rods (204) are provided with two and are symmetrically embedded and installed on the one side surface of the top ends of the two bearing vertical plates (203) through a first bearing; the tightening disc (205) is fixedly sleeved on the outer peripheral surface of one end of the longitudinal rotating rod (204); The adjusting and controlling line unit (3) comprises an operating box (301), a sliding rod (302), a supporting block (303), an adjusting screw (304), a supporting spring (305) and a pressing rubber block (306); the operating box (301) is fixedly mounted on the top surface of the sliding seat (5) and a strip-shaped threading groove is provided on the side surface thereof; the sliding rod (302) is fixedly arranged on the inner wall of one end of the operating box (301); the supporting block (303) is movably sleeved on the outer peripheral surface of the sliding rod (302); the adjusting screw (304) is threadedly connected to the center of the top surface of the operating box (301), and the bottom end of the adjusting screw (304) is connected to the top surface of the supporting block (303) through a second bearing; one end of the supporting spring (305) is connected to the center of the bottom surface of the supporting block (303); and the pressing rubber block (306) is fixedly sleeved on the other end of the supporting spring (305).

2. The iron core fixing assembly for transformer coil according to claim 1, characterized in that: The position limiting and adjusting unit (2) further comprises a guide rod (206), wherein the guide rod (206) is fixedly arranged on the inner wall of the other end of the bearing platform (1) and movably penetrates the two supporting transverse plates (202).

3. The iron core fixing assembly for transformer coil according to claim 2, characterized in that: There are two slide bars (302) in total and they are symmetrically arranged on the longitudinal center horizontal plane of the operation box (301).

4. The iron core fixing assembly for transformer coil according to claim 1, characterized in that: The adjusting screw rod (304) and the bidirectional screw rod (201) are arranged perpendicular to each other.

5. The iron core fixing assembly for transformer coil according to claim 1, characterized in that: Support feet (6) are fixedly arranged at the corners of the bottom surface of the support platform (1).

6. The iron core fixing assembly for transformer coil according to claim 5, characterized in that: The supporting legs (6) are provided with four in total and are distributed in a rectangular array.

Citation Information

Patent Citations

  • Winding transformer coil's iron core fixing device

    CN208722735U

  • A core fixing assembly for transformer coil winding

    CN218849228U