Abalone shelling machine with multi-station structure

By designing a multi-station structure abalone shelling machine, using a bidirectional screw to control the synchronous operation of the robot and the tilting water filter holes of the lowering plate, the shortcomings of the existing abalone shelling machine in terms of shelling speed and moisture treatment are solved, and efficient abalone processing is achieved.

CN222776872UActive Publication Date: 2025-04-22FUJIAN BAOTIANXIA AQUATIC PROD CO LTD
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Patent Information

Application Number
CN202421690974.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-22
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing abalone shelling machines have shortcomings in the dehulling speed and moisture treatment of abalone meat, resulting in low processing efficiency.

Method used

A multi-station structure abalone shelling machine is designed, which adopts a combined structure of bracket, mounting frame, bidirectional screw, robot, shelling blade and cutting board. The synchronous separation and close of the robot is controlled through the bidirectional screw, and multiple abalones are quickly dehulled, and the direct discharge of moisture is achieved through the inclined cutting board and water filter hole.

Benefits of technology

The speed and efficiency of abalone shelling is improved, the subsequent filtration steps are reduced, and the overall efficiency of abalone processing is improved.

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    Figure CN222776872U_ABST
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Abstract

The utility model relates to the technical field of abalone processing, in particular to an abalone sheller with a multi-station structure, which comprises a support, mounting frames are fixedly connected to the outer walls of two sides of the bottom end of the support, a motor is mounted on the outer wall of one side of the top of the support, and one end of an output shaft of the motor is connected with a two-way screw through a coupler. Sliding plates are connected to the outer walls of the two sides of the two-way screw rod through threads, manipulators are installed on the outer walls of the bottom ends of the sliding plates, shelling blades are installed on the outer walls of the bottom ends of the manipulators, a conveyor is installed on the outer wall of the mounting frame, and a plurality of suction cups are installed on the outer wall of the conveyor; a discharging groove is formed in the outer wall of the top end of the mounting frame; according to the abalone processing device, the two manipulators are controlled to be synchronously separated and drawn close through the two-way screw rod, a plurality of abalones are rapidly processed, taken-out abalone meat is also directly filtered during discharging, water is discharged, the subsequent filtering step is omitted, and the processing efficiency of the abalones is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of abalone processing, in particular to an abalone shelling machine with a multi-station structure. Background Art

[0002] In the processing of abalone, the abalone needs to be shelled and the abalone meat is collected for subsequent processing. However, the shelling of abalone is generally completed by manually operating a shelling knife, which has low manual work efficiency and high cost and is not suitable for large-scale production.

[0003] A Chinese patent with a publication number of CN209711310U is retrieved, and an abalone shelling machine is disclosed. A manipulator drives a shelling blade to shell abalone, and abalone meat is transported to one side of a conveyor belt. A collection box can be set on the side of the conveyor belt to collect the abalone meat taken, and the abalone shell is adsorbed on the conveyor belt by a suction cup. After being transported to the end of the conveyor belt, the vacuum pump is stopped, the suction cup loses suction, and the abalone shell falls from the conveyor belt, thereby completing the entire shelling process. The utility model has a simple structure, can complete the automatic shelling of abalone, saves a lot of manpower, and improves work efficiency.

[0004] Based on the above search and combined with the prior art, it was found that the above patent has certain defects. It only uses a sliding cylinder to control a single robot to cooperate with a shelling blade to shell a single abalone. The cleaning speed is slow, and the abalone meat directly discharged contains a lot of water, which requires subsequent filtration treatment, reducing the processing efficiency of abalone. Utility Model Content

[0005] The utility model aims to provide an abalone shelling machine with a multi-station structure to solve the problems raised in the above background technology.

[0006] The technical solution of the utility model is: an abalone shelling machine with a multi-station structure, comprising a bracket, both outer walls of the bottom end of the bracket are fixedly connected with a mounting bracket, one outer wall of one side of the top of the bracket is installed with a motor, one end of the motor output shaft is connected with a bidirectional screw through a coupling, both outer walls of the bidirectional screw are threadedly connected with a sliding plate, the bottom outer wall of the sliding plate is installed with a manipulator, the bottom outer wall of the manipulator is installed with a shelling blade, the outer wall of the mounting bracket is installed with a conveyor, the outer wall of the conveyor is installed with a plurality of suction cups, the top outer wall of the mounting bracket is provided with a feeding trough, one side inner wall of the feeding trough is fixedly connected with a feeding plate, the feeding plates are inclined, the top outer wall of the feeding plate is provided with a discharging trough, and the bottom inner wall of the discharging trough is provided with a water filtering hole.

[0007] Preferably, a slide rail is provided on the top inner wall of the bracket, the slide plates are slidably connected to the inner wall of the slide rail, and the manipulator is located above the suction cup.

[0008] Preferably, a controller is installed on an outer wall of one side of the bracket, and the controller is electrically connected to the motor and the manipulator.

[0009] Preferably, an L-shaped plate is fixedly connected to an inner wall on one side of the bottom of the mounting frame, and a collection box is slidably connected to the bottom inner wall of the L-shaped plate.

[0010] Preferably, a handle is installed on one outer wall of the collecting box, and the unloading plates are fixedly connected to the outer wall on one side of the top of the collecting box, and the unloading plates are adapted to the position of the shelling blade.

[0011] Preferably, the L-shaped plates are adapted to the height of the suction cups, and the L-shaped plates are located below the conveyor.

[0012] The utility model provides an abalone shelling machine with a multi-station structure through improvement, which has the following improvements and advantages compared with the prior art:

[0013] First, the utility model is provided with a bracket, a mounting frame, a bidirectional screw, a manipulator, a shelling blade and a feeding plate. When the sliding plate slides to the top of the feeding troughs on both sides, the abalone meat is loosened and falls on the feeding plate. As the inclined feeding plate slides down, the excess water is directly discharged through the water filter hole at the bottom. The two manipulators cooperate with the shelling blades to synchronously shell the abalones on both sides of the conveyor. The speed is fast and the action track includes the entire width of the conveyor. The two manipulators are controlled by the bidirectional screw to separate and approach synchronously, and multiple abalones are quickly processed. The taken abalone meat is also directly filtered to discharge the water when feeding, and the subsequent filtering step is omitted, thereby improving the processing efficiency of the abalone.

[0014] Secondly, the utility model is provided with an L-shaped plate and a collecting box. The collecting box is provided on the L-shaped plate at the bottom of the mounting frame, so that the abalone meat after the water is filtered is conveniently collected. The top of the L-shaped plate is highly adapted to the suction cup of the conveyor. When the conveyor drives the suction cup to flip to the bottom, some abalone shells that remain and have not fallen off will also be pushed by the L-shaped plate to be discharged, so that the collection of the abalone shells is convenient and the practicality of the abalone shelling machine is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a schematic cross-sectional view of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the support connection structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure of the collection box of the utility model;

[0019] Figure 4 It is an exploded schematic diagram of the mounting frame connection structure of the utility model.

[0020] Description of reference numerals:

[0021] 1. Bracket; 2. Sliding plate; 3. Motor; 4. Manipulator; 5. Shelling blade; 6. Controller; 7. Conveyor; 8. Mounting frame; 9. Suction cup; 10. Feeding plate; 11. Collection box; 12. L-shaped plate; 13. Bidirectional screw; 14. Slide rail; 15. Feeding trough; 16. Drain hole. DETAILED DESCRIPTION

[0022] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides an abalone shelling machine with a multi-station structure through improvement. The technical solution of the utility model is:

[0024] like Figure 1-Figure 4 As shown, an abalone shelling machine with a multi-station structure comprises a bracket 1, both outer walls of the bottom end of the bracket 1 are fixedly connected with a mounting bracket 8, a motor 3 is installed on one outer wall of the top of the bracket 1, one end of the output shaft of the motor 3 is connected with a bidirectional screw 13 through a coupling, both outer walls of the bidirectional screw 13 are threadedly connected with a sliding plate 2, a manipulator 4 is installed on the bottom outer wall of the sliding plate 2, a shelling blade 5 is installed on the bottom outer wall of the manipulator 4, a conveyor 7 is installed on the outer wall of the mounting bracket 8, a plurality of suction cups 9 are installed on the outer wall of the conveyor 7, a feeding trough 15 is provided on the top outer wall of the mounting bracket 8, a feeding plate 10 is fixedly connected to one side inner wall of the feeding trough 15, the feeding plate 10 is inclined, a discharging trough is provided on the top outer wall of the discharging trough, and a water filtering hole 16 is provided on the bottom inner wall of the discharging trough.

[0025] Furthermore, a slide rail 14 is provided on the top inner wall of the bracket 1, and the sliding plates 2 are slidably connected to the inner wall of the slide rail 14. The manipulator 4 is located above the suction cup 9, and a controller 6 is installed on the outer wall of one side of the bracket 1. The controller 6 is electrically connected to the motor 3 and the manipulator 4. A manipulator 4 with the functions of lifting, driving the shelling blade 5 to rotate, and grasping and loosening the abalone meat is required here. The specific shapes of this manipulator 4 and the shelling blade 5 currently have mature technologies and are not the innovation points of the present invention, so they will not be repeated here.

[0026] Furthermore, an L-shaped plate 12 is fixedly connected to an inner wall at one side of the bottom of the mounting frame 8, a collecting box 11 is slidably connected to the inner wall at the bottom of the L-shaped plate 12, a handle is installed on an outer wall on one side of the collecting box 11, a blanking plate 10 is fixedly connected to an outer wall at one side of the top of the collecting box 11, the blanking plate 10 is adapted to the position of the shelling blade 5, the L-shaped plate 12 is adapted to the height of the suction cup 9, the L-shaped plate 12 is located below the conveyor 7, an input end of the suction cup 9 is connected to an external vacuum pump through a pipeline, and a vacuum is drawn by the vacuum pump to generate suction on the suction cup 9 to adsorb the abalone, thereby ensuring the fixation of the abalone shell during shelling and improving the accuracy of shelling.

[0027] Working principle: When the abalone needs to be shelled, the abalone falls onto the conveyor 7 of the mounting frame 8 through the slideway, and the abalone is adsorbed and fixed by the vacuum pump and the suction cup 9. When the conveyor 7 moves to the bottom of the bracket 1, the conveying stops, and the motor 3 is controlled to start, so that the bidirectional screw 13 rotates, thereby driving the sliding plates 2 on both sides to slide and separate synchronously. The manipulator 4 at the bottom of the sliding plate 2 acts to cooperate with the shelling blade 5 to lift, rotate, grasp and loosen the abalone meat to complete the shelling operation. When the sliding plate 2 slides to the top of the feeding troughs 15 on both sides, the abalone meat is loosened and falls on the feeding plate 10. As the inclined unloading plate 10 slides down, excess water is directly discharged through the water filtering holes 16 at the bottom. The two manipulators 4 cooperate with the shelling blades 5 to synchronously shell the abalones on both sides of the conveyor 7. The speed is fast and the movement trajectory includes the entire width of the conveyor 7. A collecting box 11 is provided on the L-shaped plate 12 at the bottom of the mounting frame 8 to facilitate the collection of the abalone meat after the water is filtered. The top of the L-shaped plate 12 is highly adapted to the suction cup 9 of the conveyor 7. When the conveyor 7 drives the suction cup 9 to flip to the bottom, some of the abalone shells that remain and have not fallen will also be pushed by the L-shaped plate 12 to unload, which is convenient for the collection of abalone shells.

[0028] The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.

Claims

1. An abalone shelling machine with a multi-station structure, comprising a bracket (1), characterized in that: The outer walls on both sides of the bottom end of the bracket (1) are fixedly connected to a mounting frame (8), the outer wall on one side of the top of the bracket (1) is installed with a motor (3), one end of the output shaft of the motor (3) is connected to a bidirectional screw (13) through a coupling, the outer walls on both sides of the bidirectional screw (13) are connected to a sliding plate (2) through threads, the outer wall on the bottom end of the sliding plate (2) is installed with a manipulator (4), and the outer wall on the bottom end of the manipulator (4) is installed with a shelling blade (5) A conveyor (7) is installed on the outer wall of the mounting frame (8), a plurality of suction cups (9) are installed on the outer wall of the conveyor (7), a material discharge trough (15) is provided on the top outer wall of the mounting frame (8), a material discharge plate (10) is fixedly connected to the inner wall of one side of the material discharge trough (15), the material discharge plate (10) is arranged in an inclined manner, a material discharge trough is provided on the top outer wall of the material discharge plate (10), and a water filter hole (16) is provided on the bottom inner wall of the material discharge trough.

2. The abalone shelling machine with a multi-station structure according to claim 1, characterized in that: The top inner wall of the bracket (1) is provided with a slide rail (14), the slide plates (2) are slidably connected to the inner wall of the slide rail (14), and the manipulator (4) is located above the suction cup (9).

3. The abalone shelling machine with a multi-station structure according to claim 1, characterized in that: A controller (6) is installed on an outer wall of one side of the bracket (1), and the controller (6) is electrically connected to the motor (3) and the manipulator (4).

4. The abalone shelling machine with a multi-station structure according to claim 1, characterized in that: An L-shaped plate (12) is fixedly connected to an inner wall on one side of the bottom of the mounting frame (8), and a collection box (11) is slidably connected to the inner wall at the bottom of the L-shaped plate (12).

5. The abalone shelling machine with a multi-station structure according to claim 4, characterized in that: A handle is installed on one side outer wall of the collecting box (11), and the unloading plates (10) are fixedly connected to one side outer wall of the top end of the collecting box (11), and the unloading plates (10) are adapted to the position of the shelling blade (5).

6. The abalone shelling machine with a multi-station structure according to claim 5, characterized in that: The L-shaped plates (12) are all adapted to the height of the suction cups (9), and the L-shaped plates (12) are located below the conveyor (7).

Citation Information

Patent Citations

  • Abalone shelling machine

    CN209711310U