Full-automatic machine head and bean discharging slideway component
By designing fully automatic head and bean-output slide parts in the edamame shell peeler, including brush cleaning and vibration filtration functions, the problem of bean rice contamination caused by no synchronization cleaning of the feeding roller and bean peeling roller is solved, and efficient and clean treatment of bean rice is achieved.
Patent Information
- Application Number
- CN202421719550.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the existing edamame shell peeler, the feed roller and the bean peeling roller do not have a synchronous cleaning structure, which results in the outer surface of the peeled bean rice that is easily contaminated with dust, and the outer surface of the peeled bean rice will be stuck with edamame residue, which is difficult to clean.
A fully automatic head and bean-output slide component is designed, including a gear box, feeding motor, bean-slicing motor, cleaning motor and vibrating motor. By setting up upper and lower feeding roller brushes and bean peeling roller brushes, the outer surfaces of the feeding roller and bean peeling roller are brushed and cleaned; the vibration motor in the bean outlet assembly vibrates the groove-like filter mesh, filtering and shaking the slag on the outer surface of the bean rice.
It effectively avoids the problem of dust and slag on the outer surface of the bean rice, ensures the cleanliness of the bean rice, and simplifies the cleaning process.
Smart Images
Figure CN222776919U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bean peeling machines, and in particular relates to a full-automatic machine head and a bean discharging slideway component. Background Art
[0002] Edamame is the common name for green soybean pods. The seeds peeled from green edamame are commonly known as edamame kernels. They are not only delicious but also extremely nutritious and are deeply loved by people. However, edamame must be shelled before consumption. The traditional method is to manually shell the edamame kernels, which is not only time-consuming and labor-intensive but also inefficient. It is only suitable for small-scale processing. The traditional method of shelling edamame kernels can no longer meet market demand and is difficult to enter mass and large-scale production.
[0003] In recent years, edamame shelling machines have appeared on the market. These devices can shell edamame on a large scale and in batches, and can quickly separate the edamame shells from the edamame kernels. They use two rollers that rotate in opposite directions to squeeze open the edamame shells, thereby peeling off the edamame kernels. However, the feed rollers and bean peeling rollers arranged in the shelling machine do not have a synchronous cleaning structure, and the outer surfaces of the feed rollers and the bean peeling rollers are easily contaminated with dust. During the shelling operation, the feed rollers and the bean peeling rollers continue to accumulate edamame shell dust, resulting in the peeled edamame rice being contaminated with dust due to contact with the feed rollers and the bean peeling rollers, and the outer surface of the peeled beans is very easily sticky with edamame debris produced by squeezing. Most of the shelling machines do not have a structure to filter the debris, resulting in the peeled edamame rice being unclean, and the staff need to subsequently wash the beans and rice, which is time-consuming and labor-intensive.
[0004] Therefore, a fully automatic machine head and bean discharging slide component are needed to solve the problems in the prior art that the feeding roller and the bean peeling roller are not cleaned synchronously, resulting in the outer surface of the peeled beans being easily contaminated with dust, and the outer surface of the beans after peeling being stuck with edamame residues that are difficult to clean. Utility Model Content
[0005] The purpose of the utility model is to provide a fully automatic machine head and bean discharging slideway component to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic machine head and bean discharging slideway component, comprising a gear box, a feeding motor and a cleaning motor are installed on the inner wall of one end of the gear box, a bean peeling motor is installed on the inner wall of the other end of the gear box, a partition is fixedly connected between the inner walls at both ends of the gear box, a roller group is installed on the inner walls at both ends of the gear box, and a bean discharging assembly is arranged on the bottom surface of the gear box;
[0007] The roller group includes an upper feed roller, a lower feed roller, an upper feed roller brush, a lower feed roller brush, an upper bean peeling roller, a lower bean peeling roller, an upper bean peeling roller brush and a lower bean peeling roller brush. The upper feed roller and the lower feed roller are installed between one side of the inner wall at both ends of the gear box, the upper feed roller brush and the lower feed roller brush are installed between one side of the inner wall at both ends of the gear box and are respectively located above the upper feed roller and below the lower feed roller, the upper bean peeling roller and the lower bean peeling roller are installed between the other side of the inner wall at both ends of the gear box, and the upper bean peeling roller brush and the lower bean peeling roller brush are installed between the other side of the inner wall at both ends of the gear box and are respectively located above the upper bean peeling roller and below the lower bean peeling roller.
[0008] It should be noted that the bean discharging assembly includes a slide body and a vibration motor, a groove-shaped filter is provided on the bottom surface of the slide body, a fixed motor magnet is provided on the output end of the vibration motor, the bottom surface of the groove-shaped filter is magnetically connected to the output end of the vibration motor through the fixed motor magnet, and lower magnets are fixedly connected to both ends of the top surface of the slide body.
[0009] It is further worth mentioning that both ends of the bottom surface of the gear box are fixedly connected with support feet, both ends of the bottom surface of the gear box are provided with slots and upper magnets are installed on the top surface of the slots.
[0010] It should be further explained that the outer surfaces of the upper feed roller and the lower feed roller are concave-convex, and the bristles on the outer surfaces of the upper feed roller brush and the lower feed roller brush are in contact with the outer surfaces of the upper feed roller and the lower feed roller respectively.
[0011] As a preferred embodiment, the outer surfaces of the upper bean peeling roller and the lower bean peeling roller are concave-convex, and the bristles on the outer surfaces of the upper bean peeling roller brush and the lower bean peeling roller brush are in contact with the outer surfaces of the upper bean peeling roller and the lower bean peeling roller respectively.
[0012] As a preferred implementation, the grooved filter screen is in the shape of a hollow grid, and the upper magnet is magnetically connected to the lower magnet.
[0013] Compared with the prior art, the fully automatic machine head and bean discharging slideway component provided by the utility model have at least the following beneficial effects:
[0014] (1) The upper feed roller brush, the lower feed roller brush, the upper bean peeling roller brush and the lower bean peeling roller brush are provided to brush and clean the outer surfaces of the upper feed roller, the lower feed roller, the upper bean peeling roller and the lower bean peeling roller, so as to prevent the peeled beans from being contaminated with dust due to contact with the feed roller and the bean peeling roller, thereby ensuring that the outer surface of the peeled beans is clean, and effectively avoiding the problem that the outer surface of the peeled beans is easily contaminated with dust due to the failure to clean the feed roller and the bean peeling roller synchronously.
[0015] (2) Through the action of the bean discharging assembly, the vibration motor causes the groove filter to vibrate to prevent the beans and rice from accumulating and getting stuck on the groove filter. At the same time, the beans and rice after being peeled are filtered again to shake off the debris attached to the outer surface of the beans and rice, so that the peeled beans and rice are clean and dust-free. The slide body and the gear box are magnetically connected, which is convenient for quick disassembly of the slide body, effectively avoiding the problem that the outer surface of the beans and rice after being peeled will be stuck with edamame debris and difficult to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the gearbox of the utility model;
[0018] Figure 3 This is a schematic diagram of the roller group structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the bean discharging component of the utility model;
[0020] Figure 5 It is a schematic diagram of the explosion structure of the gear box and slideway of the utility model.
[0021] In the figure: 1. gear box; 2. feeding motor; 3. bean peeling motor; 4. cleaning motor; 5. partition; 6. roller group; 61. upper feeding roller; 62. lower feeding roller; 63. upper feeding roller brush; 64. lower feeding roller brush; 65. upper bean peeling roller; 66. lower bean peeling roller; 67. upper bean peeling roller brush; 68. lower bean peeling roller brush; 7. bean output assembly; 71. slide body; 72. grooved filter; 73. vibration motor; 74. fixed motor magnet; 75. lower magnet; 8. support foot; 9. upper magnet. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with embodiments.
[0023] See also Figure 1-Figure 5 The utility model provides a fully automatic machine head and bean discharging slideway component, including a gear box 1, a feeding motor 2 and a cleaning motor 4 are installed on the inner wall of one end of the gear box 1, a bean peeling motor 3 is installed on the inner wall of the other end of the gear box 1, a partition 5 is fixedly connected between the inner walls at both ends of the gear box 1, a roller group 6 is installed on the inner walls at both ends of the gear box 1, and a bean discharging component 7 is arranged on the bottom surface of the gear box 1;
[0024] The roller group 6 includes an upper feed roller 61, a lower feed roller 62, an upper feed roller brush 63, a lower feed roller brush 64, an upper bean peeling roller 65, a lower bean peeling roller 66, an upper bean peeling roller brush 67 and a lower bean peeling roller brush 68. The upper feed roller 61 and the lower feed roller 62 are installed between one side of the inner wall at both ends of the gear box 1, the upper feed roller brush 63 and the lower feed roller brush 64 are installed between one side of the inner wall at both ends of the gear box 1 and are respectively located above the upper feed roller 61 and below the lower feed roller 62, the upper bean peeling roller 65 and the lower bean peeling roller 66 are installed between the other side of the inner wall at both ends of the gear box 1, the upper bean peeling roller brush 67 and the lower bean peeling roller brush 68 are installed between the other side of the inner wall at both ends of the gear box 1 and are respectively located above the upper bean peeling roller 65 and below the lower bean peeling roller 66.
[0025] Further as Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, it is worth specifically explaining that the bean discharging assembly 7 includes a slide body 71 and a vibration motor 73. A grooved filter screen 72 is provided on the bottom surface of the slide body 71, and a fixed motor magnet 74 is provided on the output end of the vibration motor 73. The bottom surface of the grooved filter screen 72 is magnetically connected to the output end of the vibration motor 73 through the fixed motor magnet 74, and lower magnets 75 are fixedly connected to both ends of the top surface of the slide body 71.
[0026] Further as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, it is worth explaining in detail that both ends of the bottom surface of the gear box 1 are fixedly connected with support feet 8, both ends of the bottom surface of the gear box 1 are provided with slots and the top surface of the inner part of the slots is installed with upper magnets 9.
[0027] Further as Figure 3 As shown, it is worth specifically explaining that the outer surfaces of the upper feed roller 61 and the lower feed roller 62 are concave and convex, which can increase friction, prevent slipping, and improve feeding efficiency. The bristles on the outer surfaces of the upper feed roller brush 63 and the lower feed roller brush 64 are in contact with the outer surfaces of the upper feed roller 61 and the lower feed roller 62 respectively. The rotating upper feed roller brush 63 and the lower feed roller brush 64 clean the outer surfaces of the upper feed roller 61 and the lower feed roller 62 to prevent the outer surfaces of the upper feed roller 61 and the lower feed roller 62 from being contaminated with dust, thereby preventing the outer surfaces of the peeled beans and rice from being unclean.
[0028] Further as Figure 3As shown, it is worth explaining in detail that the outer surfaces of the upper bean peeling roller 65 and the lower bean peeling roller 66 are concave and convex, which can increase friction, prevent slipping, and improve the efficiency of bean peeling. The bristles on the outer surfaces of the upper bean peeling roller brush 67 and the lower bean peeling roller brush 68 are in contact with the outer surfaces of the upper bean peeling roller 65 and the lower bean peeling roller 66 respectively. The rotating upper bean peeling roller brush 67 and the lower bean peeling roller brush 68 clean the outer surfaces of the upper bean peeling roller 65 and the lower bean peeling roller 66 to prevent the outer surfaces of the upper bean peeling roller 65 and the lower bean peeling roller 66 from being contaminated with dust, thereby preventing the outer surfaces of the peeled beans from being unclean.
[0029] Further as Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, it is worth specifically explaining that the grooved filter 72 is in the shape of a hollow grid, and the grid distance is between 3-5 mm. The beans and rice after the bean peeling operation are filtered again to make the peeled beans and rice clean and dust-free. The lower magnet 75 is magnetically connected to the upper magnet 9, which is convenient for the rapid installation and disassembly of the slide body 71.
[0030] In summary, when the device is in use, the feeding motor 2, the bean peeling motor 3, the cleaning motor 4, and the vibration motor 73 are turned on at the same time. After the feeding motor 2, the bean peeling motor 3, and the cleaning motor 4 are started, the upper feeding roller 61, the lower feeding roller 62, the upper feeding roller brush 63, the lower feeding roller brush 64, the upper bean peeling roller 65, the lower bean peeling roller 66, the upper bean peeling roller brush 67, and the lower bean peeling roller brush 68 are driven to rotate through the gear box 1, and the edamame is fed between the upper bean peeling roller 65 and the lower bean peeling roller 66 through the upper feeding roller 61 and the lower feeding roller 62. , the edamame is shelled, and the upper feed roller brush 63, the lower feed roller brush 64, the upper bean shelling roller brush 67 and the lower bean shelling roller brush 68 brush and clean the outer surfaces of the upper feed roller 61, the lower feed roller 62, the upper bean shelling roller 65 and the lower bean shelling roller 66 before and during shelling, so as to prevent the shelled beans from being contaminated with dust due to contact with the feed rollers and the bean shelling rollers, and ensure that the outer surface of the peeled beans is in a clean state, effectively avoiding the problem that the outer surface of the peeled beans is easily contaminated with dust due to the feed rollers and the bean shelling rollers not being cleaned synchronously.
[0031] After the bean peeling operation, the beans and rice fall into the slide body 71 and fall onto the grooved filter screen 72 obliquely arranged at the bottom of the slide body 71. At this time, the turned-on vibration motor 73 makes the grooved filter screen 72 vibrate, promotes the beans and rice on the grooved filter screen 72 to roll, and prevents the beans and rice from accumulating and getting stuck on the grooved filter screen 72. At the same time, the vibrating grooved filter screen 72 can filter the beans and rice after the bean peeling operation again, and shake off the debris attached to the outer surface of the beans and rice, so that the peeled beans and rice are clean and dust-free. Since the slide body 71 is magnetically connected to the gear box 1, when the slide body 71 needs to be maintained, the magnetic connection method facilitates the rapid disassembly of the slide body 71, effectively avoiding the problem that the outer surface of the beans and rice after peeling will be stuck with edamame debris and difficult to clean.
[0032] The feeding motor 2, the bean peeling motor 3, the cleaning motor 4 and the vibration motor 73 can be purchased on the market. The feeding motor 2, the cleaning motor 3, the bean peeling motor 4 and the vibration motor 73 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so they are not repeated in the specification.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A fully automatic machine head and bean discharging chute component, comprising a gear box (1), characterized in that: A feeding motor (2) and a cleaning motor (4) are mounted on the inner wall of one end of the gear box (1), a bean peeling motor (3) is mounted on the inner wall of the other end of the gear box (1), a partition (5) is fixedly connected between the inner walls at both ends of the gear box (1), a roller group (6) is mounted on the inner walls at both ends of the gear box (1), and a bean discharging assembly (7) is arranged on the bottom surface of the gear box (1); The roller group (6) comprises an upper feeding roller (61), a lower feeding roller (62), an upper feeding roller brush (63), a lower feeding roller brush (64), an upper bean peeling roller (65), a lower bean peeling roller (66), an upper bean peeling roller brush (67) and a lower bean peeling roller brush (68); the upper feeding roller (61) and the lower feeding roller (62) are mounted between one side of the inner wall at both ends of the gear box (1); the upper feeding roller brush (63) and the lower feeding roller brush (64) are mounted on a The upper bean peeling roller (65) and the lower bean peeling roller (66) are installed between the other side of the inner wall at the two ends of the gear box (1), and the upper bean peeling roller brush (67) and the lower bean peeling roller brush (68) are installed between the other side of the inner wall at the two ends of the gear box (1) and are located above the upper bean peeling roller (65) and below the lower bean peeling roller (66).
2. The fully automatic machine head and bean discharging chute component according to claim 1, characterized in that: The bean output assembly (7) comprises a slideway body (71) and a vibration motor (73); a groove-shaped filter screen (72) is arranged on the bottom surface of the slideway body (71); a fixed motor magnet (74) is arranged at the output end of the vibration motor (73); the bottom surface of the groove-shaped filter screen (72) is magnetically connected to the output end of the vibration motor (73) via the fixed motor magnet (74); and lower magnets (75) are fixedly connected to both ends of the top surface of the slideway body (71).
3. The fully automatic machine head and bean discharging chute component according to claim 2, characterized in that: Support legs (8) are fixedly connected at both ends of the bottom surface of the gear box (1), and slots are provided at both ends of the bottom surface of the gear box (1), and upper magnets (9) are installed on the top surfaces of the slots.
4. The fully automatic machine head and bean discharging chute component according to claim 3, characterized in that: The outer surfaces of the upper feed roller (61) and the lower feed roller (62) are concave-convex, and the bristles on the outer surfaces of the upper feed roller brush (63) and the lower feed roller brush (64) are in contact with the outer surfaces of the upper feed roller (61) and the lower feed roller (62) respectively.
5. The fully automatic machine head and bean discharging chute component according to claim 4, characterized in that: The outer surfaces of the upper bean peeling roller (65) and the lower bean peeling roller (66) are concave-convex, and the bristles on the outer surfaces of the upper bean peeling roller brush (67) and the lower bean peeling roller brush (68) are in contact with the outer surfaces of the upper bean peeling roller (65) and the lower bean peeling roller (66), respectively.
6. The fully automatic machine head and bean discharging chute component according to claim 5, characterized in that: The groove-shaped filter screen (72) is in the shape of a hollow grid, and the lower magnet (75) is magnetically connected to the upper magnet (9).