Grain steam flaking device

Abstract

The utility model relates to the technical field of feed processing, in particular to a grain steam flaking device which comprises a base, a flaking assembly and a steam cylinder. The base is provided with an opening a; the sheet rolling assembly is mounted on the base, feeds at the upper end and discharges at the lower end and is opposite to the opening a; the steam cylinder is mounted on the sheet rolling assembly; a filter plate is arranged in the steam cylinder, and filter holes are formed in the lower portion of the filter plate and used for screening grain raw materials. The steam cylinder is connected with the connecting pipe through the control valve, grains after steam are conveyed into the flaking box, flaking processing of the grains is achieved, the structure is simple, operation is convenient, the use cost of the grain steam flaking device is reduced, the use range of the grain steam flaking device is improved for individual farmers, and the use range of the grain steam flaking device is widened. And by arranging a filter plate and filter holes, grain screening is facilitated, grain of different sizes can be subjected to steam flaking conveniently, the use function of the grain steam flaking device is improved conveniently, and application and popularization are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of feed processing, in particular to a grain steam flaking device. Background Art

[0002] According to relevant literature, steam-flaked grains can improve their digestibility and promote the utilization of nutrients outside the rumen. The steam-flaked method is to put the grains into a steam box and pass steam for 30 to 60 minutes to gelatinize the grain starch. When the moisture content of the grains reaches the set value (18-25%), the grains are rolled into thin flakes using a flaking device.

[0003] Chinese patent announcement number CN203828035U discloses a grain steam flaking device, including a cleaning mechanism, a cooking tower, a flaking machine, a drying box and a baling machine connected in sequence, wherein the cleaning device sequentially includes a magnetic separator, a stone remover, a dampening machine and a granary, and the cooking tower is composed of a column and a cone, wherein the cone is arranged at the bottom of the column and the top of the flaking machine and the cone is connected to the inlet of the flaking machine. Compared with the prior art, the grain steam flaking device has the characteristics of reasonable design, simple structure and convenient use, effectively improves economic benefits, saves energy and reduces CO2 emissions, has high grain steam flaking efficiency, strong practicality, wide application range and is easy to promote.

[0004] With the development of individual farmers, steam flaking technology is widely used in them. As a result, the existing grain steam flaking equipment has a high cost and requires a large area for equipment operation. If used by individual farmers, it is easy to cause economic losses to the individual farmers and reduce the scope of use of grain steam flaking equipment. Utility Model Content

[0005] In view of the problems existing in the background technology, a grain steam flaking device is proposed.

[0006] The utility model provides a grain steam flaking device, comprising: a base, a flaking assembly and a steam cylinder;

[0007] The base is provided with an opening a;

[0008] The sheet rolling assembly is installed on the base, with the upper end for feeding and the lower end for discharging and opposite to the opening a;

[0009] A base is provided with an opening a;

[0010] The sheet rolling assembly is installed on the base, with the upper end for feeding and the lower end for discharging and is opposite to the opening a;

[0011] and a steam cylinder installed on the flaking assembly; a filter plate is arranged inside the steam cylinder, and the filter plate is provided with filter holes for screening the grain raw materials.

[0012] Preferably, the sheet rolling assembly includes a sheet rolling box, a connecting pipe, two pressing rollers and two motors;

[0013] The sheet rolling box is installed on the base, and a connecting pipe and an opening b are arranged on the top of the sheet rolling box; two pressing rollers are arranged inside the sheet rolling box, and one end of the two pressing rollers is rotatably connected to the outside of the sheet rolling box and is respectively connected with two motor shafts and two motors;

[0014] The connecting pipe is provided with a material control piece.

[0015] Preferably, the distance between the two pressing rollers forms a conveying port, and both pressing rollers rotate toward the conveying port for flake forming of the cereal raw materials.

[0016] Preferably, the material control member includes a control plate, a baffle, a guide rod and a guide groove;

[0017] The control panel is movably installed inside the connecting pipe; the baffle is installed on one side of the control panel, two guide rods are arranged on one side of the baffle, and guide grooves are arranged below the guide rods;

[0018] By pulling the baffle, the control plate moves toward the opening b, and the guide rod moves synchronously on the inner wall of the guide groove.

[0019] Preferably, the steam cylinder is fed at the upper end, and the lower end is connected to the control valve through a mounting pipe; the control valve is connected to the connecting pipe for conveying the grain raw materials.

[0020] Preferably, the steam cylinder is provided with a through hole, a heat-resistant sleeve is provided on the periphery of the through hole, and a heat-resistant pipe is provided on one side of the heat-resistant sleeve;

[0021] A steam cavity is left between the heat-resistant sleeve and the steam cylinder, the steam cavity and the through hole are opposite, and the steam is moved into the steam cylinder through the opening; a high-temperature control valve is arranged on the heat-resistant tube;

[0022] A heating box is installed at one end of the heat-resistant tube.

[0023] Preferably, a heating chamber and a conveying chamber are arranged inside the heating box. A water heater is arranged in the heating chamber. The water heater uses water as a heat transfer medium, is electrically heated and heated, and is forced to circulate heat through a high-temperature water pump. The heat generates steam and moves it to the conveying chamber. The conveying chamber is connected by a heat-resistant pipe and a heat-resistant sleeve.

[0024] Compared with the prior art, the utility model has the following beneficial technical effects:

[0025] The utility model adds grains into a steam cylinder, the steam cylinder is provided with a through hole, the through hole and the heat-resistant sleeve are opposite, the heat-resistant sleeve is connected with a heat-resistant pipe and a heating box, a heater is provided in the heating box, so that water is heated, steam moves into the heat-resistant sleeve through the heat-resistant pipe, and then moves into the steam cylinder through the through hole, so as to steam the grains in the steam cylinder, and then connects the steam cylinder and the connecting pipe through a control valve, the connecting pipe is provided on the flaking box, so as to transport the grains after steaming into the flaking box, so as to flake the grains, the structure is simple, easy to operate, the occupation of the equipment is reduced, the use cost of the grain steam flaking device is reduced, the use of individual farmers is increased, and the use range of the grain steam flaking device is increased. By providing a filter plate and a filter hole, it is convenient to screen the grains, so as to increase the uniformity of the grain steam, conveniently improve the use function of the grain steam flaking device, and conveniently promote the use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the steam cylinder structure in the utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the sheet rolling assembly in the utility model;

[0029] Figure 4 This is a schematic diagram of the central control material structure of the utility model.

[0030] Figure numerals: 1. base; 2. sheet rolling box; 201. connecting pipe; 202. pressure roller; 203. motor; 204. control panel; 205. baffle; 206. guide rod; 207. guide groove; 3. steam cylinder; 301. filter plate; 302. filter hole; 303. control valve; 4. heat-resistant sleeve; 401. heat-resistant pipe; 5. heating box. DETAILED DESCRIPTION

[0031] The specific implementation of the present disclosure is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.

[0032] Embodiment 1

[0033] like Figure 1 and Figure 2As shown, a grain steam flaking device proposed by the utility model comprises: a base 1, a flaking assembly and a steam cylinder; the base 1 is provided with an opening a; the flaking assembly is installed on the base 1, with feeding at the upper end and discharging at the lower end and opposite to the opening a; and the steam cylinder 3 is installed on the flaking assembly; a filter plate 301 is provided inside the steam cylinder 3, and a filter hole 302 is provided below the filter plate 301; the filter plate 301 and the filter hole 302 are both provided with filter holes, and the filter hole of the filter plate 301 is smaller than the filter hole 302, which is used to screen the grain raw materials. The grain raw materials are added into the steam cylinder through the feed port, and are first screened through the filter plate 301 and the filter hole 302. The grain raw materials that cannot be transported through the filter hole 302 stay on the filter plate 301, and then the user can take out the part of the grain through the feed port.

[0034] Further explanation, the steam cylinder 3 is fed at the upper end, and the lower end is connected to the control valve 303 through the installation pipe; the control valve 303 is connected to the connecting pipe 201 for conveying grain raw materials. The installation pipe and the control valve 303 are installed with bolts, and the connecting pipe 201 and the control valve 303 are also connected with bolts, which is convenient for disassembly and cooperation to remove the grain raw materials that cannot be conveyed through the filter hole 302.

[0035] Further explanation, the steam cylinder 3 is provided with a through hole, a heat-resistant sleeve 4 is provided on the periphery of the through hole, and a heat-resistant pipe 401 is provided on one side of the heat-resistant sleeve 4; a steam cavity is left between the heat-resistant sleeve 4 and the steam cylinder 3, the steam cavity and the through hole are opposite, and the steam is moved into the steam cylinder 3 through the opening; a high-temperature control valve is provided on the heat-resistant pipe 401; a heating box 5 is installed at one end of the heat-resistant pipe 401. A circle of through holes is provided on the steam cylinder 3, and the through holes cooperate to move the steam into the steam cylinder 3, so as to achieve steam processing of the grain raw materials in the steam cylinder 3, the periphery of the steam cylinder 3 and the heat-resistant sleeve 4 are sealed and used, and the heat-resistant sleeve 4 is connected with the heat-resistant pipe 401 and the heating box 5, so as to facilitate the high-temperature steam to be moved into the steam cylinder 3, so as to achieve grain processing, the structure is simple, the use cost is low, and it is convenient to be widely used in individual farmers, and improve the use of grain steam flaking device.

[0036] Further explanation, a heating chamber and a conveying chamber are arranged inside the heating box 5, and a water heater is arranged inside the heating chamber. The water heater uses water as a heat transfer medium, is electrically heated and heated, and is forced to circulate heat through a high-temperature water pump, and the heat is generated by the heat supply and moved to the conveying chamber; the conveying chamber is connected to the heat-resistant sleeve 4 through a heat-resistant pipe 401. The water heater is provided with a water inlet, a discharge port and an air outlet, and then the water inlet and the discharge port are connected through the outside of the heating box 5, so that water can be added to the water heater, and then the water heater is started to heat the water, and the water temperature gradually increases. After it rises to a certain temperature, steam is produced in the heating box 5, and the steam moves to the conveying chamber through the air outlet. The conveying chamber moves the steam to the heat-resistant sleeve 4 through the heat-resistant pipe 401, so that the steam moves to the steam cylinder 3 through the heat-resistant sleeve 4 for use.

[0037] Embodiment 2

[0038] like Figure 3 and Figure 4 As shown, the utility model proposes a grain steam flaking device. Based on the above embodiments, this embodiment also records in detail the specific components and matching methods.

[0039] Further explanation, the flaking assembly includes a flaking box 2, a connecting pipe 201, two pressing rollers 202 and two motors 203; the flaking box 2 is installed on the base 1, and a connecting pipe 201 is provided on the top of the flaking box 2 and an opening b is provided; the two pressing rollers 202 are provided inside the flaking box 2, and one end of the two pressing rollers 202 are both rotatably connected to the outside of the flaking box 2 and are respectively connected with two motor shafts and two motors 203; the connecting pipe 201 is provided with a material control part. The grain raw material is transported into the flaking box 2 through the connecting pipe 201, and the motor 203 is connected with the pressing roller 202 using the motor shaft. The motor 203 is started to rotate the motor shaft, and the motor shaft rotates with the pressing roller 202, and then the two pressing rollers 202 rotate toward the center, so that the grain raw material is flaked and then transported and discharged through the conveying port formed by the distance between the two pressing rollers 202.

[0040] Further explanation, the distance between the two rollers 202 forms a conveying port, and the two rollers 202 rotate toward the conveying port for flaking the grain raw materials. By providing two rollers 202, it is convenient to form a conveying port, and then the conveying port is used for flaking the grain raw materials, and after flaking, the rollers 202 rotate to convey and discharge the grain raw materials for use.

[0041] Further explanation, the material control part includes a control panel 204, a baffle 205, a guide rod 206 and a guide groove 207; the control panel 204 is movably installed inside the connecting pipe 201; the baffle 205 is installed on one side of the control panel 204, two guide rods 206 are arranged on one side of the baffle 205, and a guide groove 207 is arranged below the guide rod 206; by pulling the baffle 205, the control panel 204 moves toward the opening b, and the guide rod 206 moves synchronously on the inner wall of the guide groove 207. By pulling the baffle 205, the baffle 205 moves with the guide rods 206 on both sides, and the guide rods 206 move horizontally on the guide groove 207, so as to achieve the stability of opening or closing the control panel 204. When the grain steam is transported to the flaking box 2, the water pressure of the flaking grain amount can be controlled by manipulating the control panel 204, so as to improve the uniformity of grain flaking and improve the use of the grain steam flaking device.

[0042] The working principle of the utility model is as follows: the grain raw materials to be steam-flaked are added into the steam cylinder 3, and in the steam, the control valve 303 is closed or in a closed state, so as to achieve the use of steam processing for the grains. After a certain period of steam, and when the steam requirement standard is met, the control valve 303 is started, and the grain raw materials are transported to the flaking box 2 through the connecting pipe 201, and the two motors 203 are started respectively. The motors 203 respectively rotate and connect the two motor shafts, and the motor shafts are connected to one end of the two pressing rollers 202, so that the two pressing rollers 202 rotate, and both of the two pressing rollers 202 rotate toward the direction of the conveying port. When the grains are transported to the conveying port, the two pressing rollers 202 rotate and extrude, so as to achieve the use of grain flaking. Then, the two pressing rollers 202 rotate, and the flaked grain raw materials are discharged through the conveying port, and then a storage box is placed under the opening of the base 1 to collect and use the flaked grain raw materials.

[0043] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A grain steam flaking device, characterized in that: include: A base (1) is provided with an opening a; A sheet rolling assembly is installed on the base (1), with feeding at the upper end and discharging at the lower end and facing the opening a; and a steam cylinder (3) mounted on the flaking assembly; a filter plate (301) is arranged inside the steam cylinder (3), and the filter plate (301) is provided with filter holes (302) for screening the grain raw materials.

2. A cereal steam flaking device according to claim 1, characterized in that: The sheet rolling assembly comprises a sheet rolling box (2), a connecting pipe (201), two pressing rollers (202) and two motors (203); The sheet rolling box (2) is installed on the base (1), and a connecting pipe (201) and an opening b are arranged above the sheet rolling box (2); two pressing rollers (202) are arranged inside the sheet rolling box (2), and one end of the two pressing rollers (202) are rotatably connected to the outside of the sheet rolling box (2) and are respectively connected using two motor shafts and two motors (203); The connecting pipe (201) is provided with a material control piece.

3. A cereal steam flaking device according to claim 2, characterized in that: The distance between the two pressing rollers (202) forms a conveying port, and the two pressing rollers (202) rotate towards the conveying port to be used for flake forming of the cereal raw materials.

4. A cereal steam flaking device according to claim 2, characterized in that: The material control member comprises a control plate (204), a baffle (205), a guide rod (206) and a guide groove (207); The control panel (204) is movably mounted inside the connecting pipe (201); the baffle (205) is mounted on one side of the control panel (204), two guide rods (206) are arranged on one side of the baffle (205), and a guide groove (207) is arranged below the guide rod (206); By pulling the baffle (205), the control plate (204) moves toward the opening b, and the guide rod (206) moves synchronously on the inner wall of the guide groove (207).

5. The grain steam flaking device according to claim 1, characterized in that: The upper end of the steam cylinder (3) is fed with materials, and the lower end is connected to a control valve (303) via a mounting pipe; the control valve (303) is connected to a connecting pipe (201) for conveying grain raw materials.

6. A cereal steam flaking device according to claim 5, characterized in that: The steam cylinder (3) is provided with a through hole, a heat-resistant sleeve (4) is provided outside the through hole, and a heat-resistant pipe (401) is provided on one side of the heat-resistant sleeve (4); A steam cavity is left between the heat-resistant sleeve (4) and the steam cylinder (3), the steam cavity and the through hole are opposite to each other, and the steam is moved into the steam cylinder (3) through the opening; a high-temperature control valve is arranged on the heat-resistant pipe (401); A heating box (5) is installed at one end of the heat-resistant tube (401).

7. A cereal steam flaking device according to claim 6, characterized in that: A heating chamber and a conveying chamber are arranged inside the heating box (5). A water heater is arranged in the heating chamber. The water heater uses water as a heat transfer medium and is electrically heated to increase the temperature. A high-temperature water pump is used to force circulation and supply heat. The heat supply generates steam and moves it to the conveying chamber. The conveying chamber is connected via a heat-resistant pipe (401) and a heat-resistant sleeve (4).

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