Acetyl chloride reaction kettle with air draft structure
By using annular seat and extended block structure in the acetyl chloride reactor, the chlorine gas floating principle is used to achieve uniform mixing of chlorine and raw materials, the problem of uneven dispersion of chlorine in the prior art is solved, the reaction speed and product purity are improved, and the service life of the reactor is extended.
Patent Information
- Application Number
- CN202421550436.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The chlorine gas in the existing acetyl chloride reactor is unevenly dispersed, resulting in slow reaction speed, low product purity, and easy damage to the exhaust fan.
A kind of acetyl chloride reactor with exhaust structure is designed, using an annular seat and an extended block structure, and the chlorine gas is used to fully mix chlorine in the raw material, and is set at the top of the inner cavity of the reactor through the extraction assembly to avoid leakage of raw materials and overflow of waste gas.
The uniform mixing of chlorine in the raw materials is achieved, the reaction speed and product purity are improved, the service life of the reactor is extended, and the damage of the exhaust fan is effectively avoided.
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Figure CN222778078U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of reaction kettles, in particular to an acetyl chloride reaction kettle with an exhaust structure. Background Art
[0002] Acetyl chloride is a colorless or slightly yellow liquid with strong irritation. In the production process of acetyl chloride, a large amount of chlorine is required. The existing acetyl chloride reactor has a slow reaction rate, and the internal chlorine is unevenly dispersed during the reaction. After the chlorine is introduced, the dispersion is poor and it quickly overflows inside the liquid and cannot be absorbed by the liquid to participate in the reaction. In addition, waste gas is generated after the reaction, which needs to be treated to meet the standards before it can be discharged into the atmosphere.
[0003] The Chinese utility model patent with announcement number CN217796116U, a chloroacetyl chloride reactor with an exhaust structure, includes a reactor body, a fan box and an electric controller are arranged on one side of the reactor body, a guide pipe is arranged on one side of the reactor body, branch pipes are evenly arranged on one side of the guide pipe, an exhaust fan is arranged in the fan box, an external exhaust pipe is connected to one side of the exhaust fan, an internal exhaust pipe is connected to the other side of the exhaust fan, an air supply pipe is connected to the top of the exhaust fan, electric control valves are arranged at the mouths of the external exhaust pipe, the internal exhaust pipe and the air supply pipe, the air supply pipe is connected to the top of the guide pipe, and the internal exhaust pipe is connected to the bottom of the guide pipe. The device allows chlorine to be fully dispersed and reacted, improves production efficiency, accelerates reaction speed, improves the purity of the reaction product, improves the utilization rate of chlorine, and quickly and timely discharges the waste gas remaining in the reactor body to prevent the waste gas from polluting the body, which is convenient for next use and improves the service life of the reactor.
[0004] However, the above device may have the following technical problems when actually used:
[0005] 1. The above device transports chlorine from the air supply pipe to the guide pipe through the exhaust fan, and then discharges it through multiple branch pipes connected to the guide pipe. The chlorine enters the reactor body and mixes with the raw materials. However, the guide pipe in the above device is arranged on a side wall of the reactor body, and the multiple branch pipes are distributed longitudinally along the guide pipe. Therefore, when the chlorine is discharged from the branch pipe, it will mix with the raw materials close to one side thereof, float up in the raw materials and be discharged from the raw materials, and cannot be quickly mixed into the entire raw materials, resulting in uneven mixing.
[0006] 2. When the above device is in use, since the branch pipe is horizontally arranged inside the reactor body, the raw materials in the reactor body may flow into the guide pipe along the branch pipe, and then flow into the exhaust fan along the guide pipe, causing damage to the exhaust fan, thereby affecting the actual use of the above device. Utility Model Content
[0007] The utility model provides an acetyl chloride reactor with an exhaust structure, aiming to solve the problem mentioned in the background technology that the guide pipe of the device is arranged on a side wall of the reactor body, and a plurality of branch pipes are longitudinally distributed along the guide pipe, so when the chlorine is discharged from the branch pipe, it will be mixed in the raw materials close to one side thereof, float in the raw materials and be discharged from the raw materials, and cannot be quickly mixed in the whole raw materials, and at the same time, because the branch pipe is horizontally arranged inside the reactor body, the raw materials in the reactor body may enter the guide pipe along the branch pipe, and then enter the exhaust fan along the guide pipe, causing damage to the exhaust fan.
[0008] The utility model is implemented in this way. An acetyl chloride reactor with an exhaust structure comprises: a reactor body, a feed hopper is arranged on the top wall, a discharge pipe is fixedly installed on the bottom wall, a control valve is fixedly installed on the discharge pipe, a stirring component is also arranged in the reactor body, and an air supply mechanism comprises: a conveying component fixedly installed on the side wall of the reactor body, and an exhaust component arranged in the reactor body and connected with the conveying component, and the exhaust component is used to discharge the chlorine gas conveyed by the conveying component into the raw materials in the reactor body. And, an extraction component, which is arranged on the side wall of the reactor body and is used to extract the waste gas after the reaction; in this scheme, the first fan of the device transports the chlorine gas from the air supply pipe to the annular seat, and then transports it to the second exhaust chamber in the protruding part through the first exhaust chamber in the annular seat, and then transports it to the air chamber of the extension block, and then sprays the air in the air chamber through the nozzle. Since the device has multiple extension blocks distributed at equal angles on the inner wall of the annular seat, and each extension block is provided with multiple nozzles at the bottom, the principle of chlorine floating is utilized to ensure that the chlorine gas is more comprehensively mixed in the raw materials.
[0009] In addition, the extraction component of the device is arranged at the top of the inner cavity of the reactor body, which can prevent the raw materials from leaking into the collection box on the one hand, and ensure the complete extraction of the exhaust gas on the other hand, avoiding the exhaust gas overflow and causing air pollution.
[0010] Preferably, the exhaust component includes: an annular seat fixedly mounted on the bottom of the inner cavity of the reactor body, a first exhaust cavity being opened inside the annular seat, a protrusion integrally formed and fixedly mounted on the inner circumferential wall of the annular seat, a second exhaust cavity connected to the first exhaust cavity being arranged in the protrusion, and an air outlet groove connected to the second exhaust cavity being arranged on the side wall of the protrusion away from the annular seat; in this scheme, the chlorine gas output by the conveying component will enter the first exhaust cavity in the annular seat, and then enter the second exhaust cavity in each protrusion along the first exhaust cavity, and then the chlorine gas will be discharged along the air outlet groove on the end of the protrusion, so as to realize the discharge of the chlorine gas.
[0011] Preferably, a plurality of extension blocks are fixedly connected to one end of the protrusion away from the annular seat, the plurality of extension blocks are distributed at equal angles, an air chamber connected to the second exhaust cavity is opened in the extension block, and a nozzle connected to the air chamber is fixedly installed on the bottom wall of the extension block; in this scheme, the chlorine gas discharged from the air outlet groove enters the air chamber of the extension block, and then the chlorine gas is sprayed out through the plurality of nozzles connected to the air chamber, thereby achieving the discharge of the chlorine gas.
[0012] Preferably, the bottom wall of each extension block is provided with a plurality of nozzles, and the plurality of nozzles are arranged at equal intervals; in this solution, by providing a plurality of nozzles, it can be effectively ensured that the chlorine gas can be evenly mixed into the raw material, thereby avoiding the problem that the chlorine gas floats and separates from the raw material and cannot be completely mixed.
[0013] Preferably, the conveying assembly includes: a first mounting block fixedly mounted on the side wall of the reactor body, in which a first fan is fixedly mounted, the first mounting block is connected with a conveying pipe, which is located on one side of the air inlet end of the first fan, and the first mounting block is also fixedly mounted with an air supply pipe connected with the first exhaust cavity, which is located on one side of the air outlet end of the first fan; in this scheme, when the first fan works, it draws chlorine into the first mounting block through the conveying pipe, and then conveys the chlorine to the first exhaust cavity in the annular seat along the air supply pipe, and the chlorine is discharged along the exhaust assembly, thereby achieving the purpose of chlorine emission.
[0014] Preferably, the extraction component includes: an exhaust hole opened on the side wall of the reactor body, a second mounting block is also fixedly installed on the side wall of the reactor body, and its inner cavity is connected to the exhaust hole, and a second fan is fixedly installed in the second mounting block, wherein a discharge pipe is installed on the second mounting block, which is located on one side of the air outlet end of the second fan, and a collecting box connected to the exhaust hole is also fixedly installed on the inner wall of the reactor body, and a plurality of air inlet holes are opened on the collecting box; in this scheme, when the second fan is working, it will generate negative pressure in the reactor body, and the exhaust gas generated after the operation in the reactor body will be drawn into the collecting box along the air inlet hole, and then enter the second mounting block along the exhaust hole on the side wall of the reactor body, and then the exhaust gas will be discharged into the designated collection device through the discharge pipe.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the acetyl chloride reaction kettle with an exhaust structure of the utility model:
[0016] 1. The first fan of the device transports chlorine from the air supply pipe to the annular seat, and then transports it to the second exhaust chamber in the protruding part through the first exhaust chamber in the annular seat, and then transports it to the air chamber of the extension block, and then sprays the air in the air chamber through the nozzle. Since the device has multiple extension blocks distributed at equal angles on the inner wall of the annular seat, and each extension block is provided with multiple nozzles at the bottom, the principle of chlorine floating is used to ensure that the chlorine is more comprehensively mixed in the raw material.
[0017] 2. The extraction component of the device is arranged at the top of the inner cavity of the reactor body, which can prevent the raw materials from leaking into the collection box on the one hand, and ensure the complete extraction of the exhaust gas on the other hand, avoiding the exhaust gas overflow and causing air pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front cross-sectional view of the utility model;
[0019] Figure 2 It is a schematic diagram of the extraction component in the utility model;
[0020] Figure 3 It is a schematic diagram of the exhaust assembly in the utility model;
[0021] In the figure:
[0022] 1. Reactor body; 11. Feed hopper; 12. Discharge pipe; 121. Control valve;
[0023] 2. Stirring components;
[0024] 3. air delivery mechanism; 31. delivery assembly; 311. first mounting block; 312. first fan; 313. delivery pipe; 314. air delivery pipe; 32. exhaust assembly; 321. annular seat; 322. first exhaust cavity; 323. protrusion; 324. second exhaust cavity; 325. air outlet groove; 326. extension block; 327. air chamber; 328. nozzle;
[0025] 4. Extraction assembly; 41. Exhaust hole; 42. Second mounting block; 43. Second fan; 44. Discharge pipe; 45. Collection box; 451. Air inlet. DETAILED DESCRIPTION
[0026] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0027] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0028] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] See also Figure 1-3 The utility model provides a technical solution: an acetyl chloride reactor with an exhaust structure, comprising: a reactor body 1, a feed hopper 11 is arranged on the top wall, and a discharge pipe 12 is fixedly installed on the bottom wall, a control valve 121 is fixedly installed on the discharge pipe 12, a stirring component 2 is also arranged in the reactor body 1, and an air supply mechanism 3, which has: a conveying component 31 fixedly installed on the side wall of the reactor body 1, and an exhaust component 32 arranged in the reactor body 1 and connected with the conveying component 31, the exhaust component 32 is used to discharge the chlorine gas conveyed by the conveying component 31 into the raw materials in the reactor body 1, and an extraction component 4, which is arranged on the side wall of the reactor body 1 and is used to extract the waste gas after the reaction.
[0032] Specifically, in the present device, the stirring assembly 2 includes: a stirring motor fixedly mounted on the top wall of the reactor body 1, with a rotating shaft fixedly mounted on its output end, the rotating shaft is vertically arranged inside the reactor body 1, and the top end is fixedly connected to the output end of the stirring motor, and a plurality of mounting sleeves are evenly distributed along the length of the rotating shaft on the outer wall, and a plurality of stirring shafts are evenly fixedly connected to the outer wall of each mounting sleeve at equal angles, and the stirring shaft and the rotating shaft are vertically distributed, and when the output end of the stirring motor rotates, the rotating shaft will be driven to rotate, and the rotating shaft drives the stirring shafts fixed on the plurality of mounting sleeves to rotate around the rotating shaft, thereby achieving stirring of the raw materials.
[0033] Furthermore, the exhaust component 32 includes: an annular seat 321 fixedly installed at the bottom of the inner cavity of the reactor body 1, a first exhaust cavity 322 is opened inside the annular seat 321, a protrusion 323 is integrally formed and fixedly installed on the inner peripheral wall of the annular seat 321, a second exhaust cavity 324 connected to the first exhaust cavity 322 is arranged in the protrusion 323, and an exhaust groove 325 connected to the second exhaust cavity 324 is also arranged on the side wall of the protrusion 323 away from the annular seat 321.
[0034] Specifically, in the present device, a rotating rod is rotatably arranged inside the feed hopper 11, a sealing plate is fixedly installed on the outer wall of the rotating rod, and a driving motor is fixedly connected to the outer wall of the feed hopper 11, and its output end is fixedly connected to the rotating rod. When the output end of the driving motor controls the rotating rod to rotate, the rotating rod drives the sealing plate to rotate synchronously. When the sealing plate rotates to a horizontal state, its side wall fits against the inner wall of the feed hopper 11 to achieve sealing of the feed hopper 11.
[0035] Furthermore, a plurality of extension blocks 326 are fixedly connected to one end of the protrusion 323 away from the annular seat 321. The plurality of extension blocks 326 are distributed at equal angles, and an air chamber 327 connected to the second exhaust cavity 324 is opened in the extension block 326. A nozzle 328 connected to the air chamber 327 is fixedly installed on the bottom wall of the extension block 326.
[0036] Furthermore, a plurality of nozzles 328 are provided on the bottom wall of each extension block 326 , and the plurality of nozzles 328 are arranged at equal intervals.
[0037] Furthermore, the conveying assembly 31 includes: a first mounting block 311 fixedly mounted on the side wall of the reactor body 1, in which a first fan 312 is fixedly mounted, a conveying pipe 313 is connected to the first mounting block 311, and is located on one side of the air inlet end of the first fan 312, and an air supply pipe 314 connected to the first exhaust chamber 322 is also fixedly mounted on the first mounting block 311, and is located on one side of the air outlet end of the first fan 312.
[0038] Furthermore, the extraction component 4 includes: an exhaust hole 41 opened on the side wall of the reactor body 1, a second mounting block 42 is also fixedly installed on the side wall of the reactor body 1, and its inner cavity is connected to the exhaust hole 41, and a second fan 43 is fixedly installed in the second mounting block 42, wherein a discharge pipe 44 is installed on the second mounting block 42, which is located on one side of the air outlet end of the second fan 43, and a collecting box 45 connected to the exhaust hole 41 is also fixedly installed on the inner wall of the reactor body 1, and a plurality of air inlet holes 451 are opened on the collecting box 45.
[0039] Specifically, in order to better prevent the raw materials from entering the exhaust hole 41 through the air inlet hole 451, a discharge port may be opened on the bottom wall of the collection box 45. When the raw materials enter the collection box 45 through the air inlet hole 451, they can be discharged from the collection box 45 through the discharge port to prevent them from entering the exhaust hole 41.
[0040] The working principle and use process of this utility model:
[0041] The raw material is transported to the reactor body 1 through the feed hopper 11 for processing. The first fan 312 works to introduce chlorine into the first mounting block 311 through the delivery pipe 313 of the external chlorine storage device, and then the chlorine is discharged into the first exhaust cavity 322 in the annular seat 321 through the air delivery pipe 314. The chlorine then enters the second exhaust cavity 324 and enters the air chamber 327 through the air outlet groove 325. Then, it is discharged through the nozzle 328 and mixed into the raw material. At the same time, the raw material is stirred by the stirring component 2 so that the chlorine and the raw material are fully mixed.
[0042] After processing, the raw materials are discharged from the discharge pipe 12. At this time, the second fan 43 is turned on to draw the exhaust gas in the reactor body 1 into the collection box 45 through the air inlet 451, and then into the second mounting block 42 through the exhaust hole 41, and then transported to the external collection equipment through the discharge pipe 44.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An acetyl chloride reaction kettle with an exhaust structure, characterized in that: include: A reactor body (1) is provided with a feed hopper (11) on its top wall, and a discharge pipe (12) is fixedly installed on its bottom wall, and a control valve (121) is fixedly installed on the discharge pipe (12); A stirring assembly (2) is also provided in the reactor body (1); The air supply mechanism (3) comprises: a conveying assembly (31) fixedly mounted on the side wall of the reactor body (1), and an exhaust assembly (32) disposed in the reactor body (1) and in communication with the conveying assembly (31), wherein the exhaust assembly (32) is used to discharge the chlorine gas conveyed by the conveying assembly (31) into the raw materials in the reactor body (1); And, an extraction component (4), which is arranged on the side wall of the reactor body (1) and is used to extract the waste gas after the reaction.
2. The acetyl chloride reaction kettle with an exhaust structure as claimed in claim 1, characterized in that: The exhaust assembly (32) comprises: An annular seat (321) fixedly mounted on the bottom of the inner cavity of the reactor body (1), wherein a first exhaust cavity (322) is provided inside the annular seat (321); A protrusion (323) is integrally formed and fixedly mounted on the inner peripheral wall of the annular seat (321), and a second exhaust cavity (324) connected to the first exhaust cavity (322) is arranged in the protrusion (323), and an exhaust groove (325) connected to the second exhaust cavity (324) is also arranged on the side wall of the protrusion (323) away from the annular seat (321).
3. The acetyl chloride reaction kettle with an exhaust structure as claimed in claim 2, characterized in that: A plurality of extension blocks (326) are fixedly connected to one end of the protrusion (323) away from the annular seat (321); the plurality of extension blocks (326) are distributed at equal angles, and an air chamber (327) connected to the second exhaust cavity (324) is provided in the extension block (326); a nozzle (328) connected to the air chamber (327) is fixedly mounted on the bottom wall of the extension block (326).
4. The acetyl chloride reaction kettle with an exhaust structure as claimed in claim 3, characterized in that: A plurality of nozzles (328) are provided on the bottom wall of each extension block (326), and the plurality of nozzles (328) are arranged at equal intervals.
5. The acetyl chloride reaction kettle with an exhaust structure as claimed in claim 2, characterized in that: The conveying assembly (31) comprises: A first mounting block (311) is fixedly mounted on the side wall of the reactor body (1), and a first fan (312) is fixedly mounted therein; a delivery pipe (313) is connected to the first mounting block (311) and is located on one side of the air inlet end of the first fan (312); and an air delivery pipe (314) connected to the first exhaust chamber (322) is also fixedly mounted on the first mounting block (311) and is located on one side of the air outlet end of the first fan (312).
6. The acetyl chloride reaction kettle with an exhaust structure as claimed in claim 1, characterized in that: The extraction assembly (4) comprises: An exhaust hole (41) is provided on the side wall of the reactor body (1); a second mounting block (42) is fixedly mounted on the side wall of the reactor body (1), the inner cavity of which is connected to the exhaust hole (41); a second fan (43) is fixedly mounted in the second mounting block (42); Wherein, a discharge pipe (44) is installed on the second mounting block (42), and is located on one side of the air outlet end of the second fan (43); A collecting box (45) connected to the exhaust hole (41) is also fixedly mounted on the inner side wall of the reactor body (1), and the collecting box (45) is provided with a plurality of air inlet holes (451).
Citation Information
Patent Citations
Chloroacetyl chloride reaction kettle with air draft structure
CN217796116U