Powder material drying device for cold spraying
By designing a cold spray powder material drying device including spraying, drying and conveying mechanisms, the problems of uneven spraying and slow drying of existing devices are solved, and uniform spraying and rapid drying of pigments are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421115836.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing powder material drying device for cold spraying is unevenly sprayed, and the drying speed is slow, which affects working efficiency.
A drying device including a spraying mechanism, a drying mechanism and a conveying mechanism is designed. The spraying mechanism drives the nozzle to rotate at high speed through the speed control box and rotor to ensure uniform spraying of the pigment. The drying mechanism generates cold air by driving the motor and the cold air duct, which quickly cools down and promotes drying. The conveying mechanism speeds up material transfer and drying through servo motors and conveyor belts.
The uniform distribution and rapid drying of sprayed pigments are achieved, the working efficiency is improved, and the uniformity and speed of drying are ensured.
Smart Images

Figure CN222778287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying devices, in particular to a powder material drying device for cold spraying. Background Art
[0002] Cold spray coating is a method that uses supersonic carrier gas to spray powder at room temperature or at a relatively low temperature without heating, and coats it on the surface of the object to be coated. In this method, the particles accelerated by the supersonic jet gas flow collide with the metal or ceramic substrate and are coated on the metal or ceramic substrate. The variables of the coating process include: the accelerated gas temperature, gas velocity, and particle size. Since the principle is to make the particles accelerated to a high speed collide with the unheated substrate for coating, the coating efficiency varies according to the various materials to be coated. The greater the speed of the accelerated particles, the greater the coating efficiency, and it increases sharply when it is greater than or equal to a certain speed.
[0003] The existing technology has the following problems:
[0004] 1. The existing cold spray powder material drying device sprays the metal sheet in a traditional fixed manner, which easily makes the device spray unevenly and incompletely during drying;
[0005] 2. The existing cold spray powder material drying device processes by natural air drying, which has slow processing means and slow drying speed, affecting work efficiency. Utility Model Content
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A powder material drying device for cold spraying comprises a load-bearing plate, the top of which is fixedly connected to a support frame, the top of which is fixedly connected to a spraying mechanism, one side of which is fixedly connected to a drying mechanism, and the interior of which is fixedly connected to a conveying mechanism.
[0008] A further improvement of the technical solution of the utility model is that the spraying mechanism includes a paint box, a speed control box is fixedly connected to the bottom of the paint box, a control knob is provided on one side of the speed control box, a rotator is fixedly connected to the bottom of the speed control box, and a spray head is fixedly connected to the bottom of the rotator.
[0009] A further improvement of the technical solution of the utility model is that the rotator drives the bottom nozzles to rotate, and the number of the nozzles is two groups.
[0010] A further improvement of the technical solution of the utility model is that the drying mechanism includes a driving motor, the bottom of the driving motor is fixedly connected to the top of the load-bearing plate, the output end of the driving motor is transmission-connected with a connecting rod, the top of the connecting rod is fixedly connected with a through pipe, and one end of the through pipe is fixedly connected with a cold air duct.
[0011] A further improvement of the technical solution of the utility model is that the shape of the through pipe is an E-shaped structure, and the number of the cold air pipes is three groups.
[0012] A further improvement of the technical solution of the utility model is that the conveying mechanism includes a rotating drum, both ends of which are fixedly connected to the inside of the support frame, the outer wall of one end of the rotating drum is movably connected to a first conveyor belt, the outer wall of the other end of the rotating drum is movably connected to a second conveyor belt, and the outer wall of the first conveyor belt is fixedly connected to multiple groups of support rods.
[0013] A further improvement of the technical solution of the utility model is that a servo motor is fixedly connected between the first conveyor belt and the second conveyor belt, the bottom of the servo motor is fixedly connected to the top of the load-bearing plate, the output end of the servo motor is transmission-connected to a rotating rod, and the top of the rotating rod is fixedly connected to a connecting platform.
[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0015] 1. The utility model provides a powder material drying device for cold spraying. The drying mechanisms are distributed at both ends of the device. When the rotator rotates rapidly, the drying mechanisms on both sides rotate the internal fan blades to produce cold air through the rotation of the driving motor, which can cool the interior. The speed control box controls the rotator at the bottom to drive the nozzle to rotate at high speed, which can make the sprayed paint evenly spread on the metal sheet without the problem of deep and shallow distribution. Every three groups of cold air pipes are distributed on one side, so that the device can be distributed more evenly, which promotes more uniform subsequent drying.
[0016] 2. The utility model provides a powder material drying device for cold spraying. In order to make the spraying and drying of the device faster, the tops of the first conveyor belt and the second conveyor belt are fixedly connected with support rods, and the support rods support the transportation of the transportation device, so that the gas circulation after spraying is large, and the drying speed of the device is accelerated. A connecting table is installed in the middle part of the device, and the connecting table can rotate quickly through the bottom servo motor, and cooperate with the top rotation, so that the device can be dried quickly after spraying, which can accelerate the drying speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of a powder material drying device for cold spraying of the utility model;
[0018] Figure 2It is a structural schematic diagram of the spraying mechanism of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the drying mechanism of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the transmission mechanism of the utility model.
[0021] In the figure: 1. load-bearing plate; 2. support frame; 3. spraying mechanism; 4. drying mechanism; 5. conveying mechanism; 31. paint box; 32. speed control box; 33. control knob; 34. rotator; 35. nozzle; 41. drive motor; 42. connecting rod; 43. through pipe; 44. cold air duct; 51. rotating drum; 52. first conveyor belt; 53. second conveyor belt; 54. support rod; 55. servo motor; 56. rotating rod; 57. connecting table. DETAILED DESCRIPTION
[0022] The present invention is further described in detail below in conjunction with the embodiments:
[0023] Example 1
[0024] like Figure 1-4 As shown, the utility model provides a powder material drying device for cold spraying, including a load-bearing plate 1, a support frame 2 is fixedly connected to the top of the load-bearing plate 1, a spraying mechanism 3 is fixedly connected to the top of the support frame 2, a drying mechanism 4 is fixedly connected to one side of the support frame 2, and a conveying mechanism 5 is fixedly connected to the inside of the support frame 2.
[0025] In this embodiment, through the joint action of the load-bearing plate 1, the support frame 2, the spraying mechanism 3 and the drying mechanism 4, the device can be made more convenient to use. The top of the load-bearing plate 1 is fixedly connected to the support frame 2, and the top of the support frame 2 is fixedly connected to the support frame 2, which can support the spraying mechanism 3 and facilitate the spraying mechanism 3 to spray the metal plate. After spraying, it needs to be dried quickly to facilitate the next step of work, so the drying mechanism 4 is fixed on both sides of the support frame 2 to facilitate quick drying, making the device more convenient to use.
[0026] Example 2
[0027] like Figure 1-4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the spraying mechanism 3 includes a paint box 31, the bottom of the paint box 31 is fixedly connected to a speed control box 32, one side of the speed control box 32 is provided with a control knob 33, the bottom of the speed control box 32 is fixedly connected to a rotator 34, and the bottom of the rotator 34 is fixedly connected to a nozzle 35.
[0028] The rotator 34 drives the bottom nozzles 35 to rotate, and the number of the nozzles 35 is two groups.
[0029] In this embodiment, through the joint action of the speed control box 32, the rotator 34 and the nozzle 35, the device can be made more convenient to use. The speed control box 32 controls the rotator 34 at the bottom to drive the nozzle 35 to rotate at high speed, which can make the sprayed paint evenly spread on the metal sheet, making the device processing more uniform.
[0030] Example 3
[0031] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the drying mechanism 4 includes a driving motor 41, the bottom of the driving motor 41 is fixedly connected to the top of the load-bearing plate 1, the output end of the driving motor 41 is transmission-connected with a connecting rod 42, the top of the connecting rod 42 is fixedly connected with a through pipe 43, and one end of the through pipe 43 is fixedly connected with a cold air duct 44.
[0032] The through pipe 43 is in an E-shaped structure, and the number of the cold air pipes 44 is three groups.
[0033] In this embodiment, through the joint action of the drying mechanism 4 and the rotator 34, the device can be dried more quickly after spraying. The drying mechanism 4 is distributed at both ends of the device. When the rotator 34 rotates rapidly, the drying mechanisms 4 on both sides rotate through the rotation of the drive motor 41, and the internal fan blades rotate to produce cold air, which can cool the interior, so that the paint quickly sprinkled by the device can quickly adhere to the surface of the metal sheet. The cold air pipes 44 are distributed on one side in groups of three, so that the device can be distributed more evenly, making the device more convenient to use.
[0034] Example 4
[0035] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the conveying mechanism 5 includes a rotating drum 51, both ends of which are fixedly connected to the inside of the support frame 2, the outer wall of one end of the rotating drum 51 is movably connected to the first conveyor belt 52, the outer wall of the other end of the rotating drum 51 is movably connected to the second conveyor belt 53, and the outer wall of the first conveyor belt 52 is fixedly connected to multiple groups of support rods 54.
[0036] A servo motor 55 is fixedly connected between the first conveyor belt 52 and the second conveyor belt 53 . The bottom of the servo motor 55 is fixedly connected to the top of the load-bearing plate 1 . The output end of the servo motor 55 is transmission-connected to a rotating rod 56 . The top of the rotating rod 56 is fixedly connected to a connecting platform 57 .
[0037] The working principle of the powder material drying device for cold spraying will be described in detail below.
[0038] like Figure 1-4As shown, when the cold spray powder material drying device is in use, the top of the load-bearing plate 1 is fixedly connected to the support frame 2, and the top of the support frame 2 is fixedly connected to the support frame 2, which can support the spraying mechanism 3, so that the spraying mechanism 3 can spray on the metal plate. After spraying, it is necessary to dry it quickly to facilitate the next step. Therefore, the drying mechanism 4 is fixed on both sides of the support frame 2 to facilitate quick drying, making the device more convenient to use. The speed control box 32 controls the rotator 34 at the bottom to drive the nozzle 35 to rotate at high speed, so that the sprayed paint can be evenly spread on the metal sheet, making the device processing more uniform. The drying mechanism 4 is distributed at both ends of the device. When the rotator 34 rotates quickly, the drying mechanism 4 on both sides is driven by the motor 41 The internal fan blades rotate to produce cold air, which can cool the interior so that the paint quickly sprinkled by the device can quickly adhere to the surface of the metal sheet. The cold air pipes 44 are distributed in groups of three on one side, so that the device can be distributed more evenly, making the device more convenient to use. In order to make the device spray and dry faster, the tops of the first conveyor belt 52 and the second conveyor belt 53 are fixedly connected with support rods 54, and the support rods 54 support the transportation of the transportation device, so that the gas circulation after spraying is large, which speeds up the drying of the device, and a connecting platform 57 is installed in the middle part of the device. The connecting platform 57 can rotate quickly through the bottom servo motor 55, and cooperate with the top rotation, so that it can be quickly dried after spraying, which can speed up the drying speed and make the device more convenient to use.
[0039] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A powder material drying device for cold spraying, comprising a bearing plate (1), characterized in that: The top of the load-bearing plate (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a spraying mechanism (3), the spraying mechanism (3) comprises a paint box (31), the bottom of the paint box (31) is fixedly connected to a speed control box (32), one side of the speed control box (32) is provided with a control knob (33), the bottom of the speed control box (32) is fixedly connected to a rotator (34), and the bottom of the rotator (34) is fixedly connected to a spray head (35); A drying mechanism (4) is fixedly connected to one side of the support frame (2), and the drying mechanism (4) comprises a driving motor (41). The bottom of the driving motor (41) is fixedly connected to the top of the load-bearing plate (1). The output end of the driving motor (41) is drivingly connected to a connecting rod (42). The top of the connecting rod (42) is fixedly connected to a through pipe (43), and one end of the through pipe (43) is fixedly connected to a cold air pipe (44). The interior of the support frame (2) is fixedly connected to a conveying mechanism (5).
2. A powder material drying device for cold spraying according to claim 1, characterized in that: The rotator (34) drives the bottom spray heads (35) to rotate, and the number of the spray heads (35) is two groups.
3. The cold spray powder material drying device according to claim 1, characterized in that: The through pipe (43) is in an E-shaped structure, and the number of the cold air pipes (44) is three groups.
4. The cold spray powder material drying device according to claim 1, characterized in that: The conveying mechanism (5) comprises a rotating drum (51), both ends of which are fixedly connected to the inside of a support frame (2), an outer wall at one end of the rotating drum (51) is movably connected to a first conveyor belt (52), an outer wall at the other end of the rotating drum (51) is movably connected to a second conveyor belt (53), and an outer wall of the first conveyor belt (52) is fixedly connected to a plurality of support rods (54).
5. The cold spray powder material drying device according to claim 4, characterized in that: A servo motor (55) is fixedly connected between the first conveyor belt (52) and the second conveyor belt (53); the bottom of the servo motor (55) is fixedly connected to the top of the load-bearing plate (1); the output end of the servo motor (55) is transmission-connected to a rotating rod (56); the top of the rotating rod (56) is fixedly connected to a connecting platform (57).