Particle coloring device for wire and cable plastic particle production

By designing a coloring device for the production of wire and cable plastic particles, using a motor and proportional gear set to achieve proportional mixing of plastic particles and toner, the color difference problem caused by toner settlement in the prior art is solved, and uniform coloring of large batches of materials is achieved.

CN222779828UActive Publication Date: 2025-04-22HEBEI QISU PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420926071.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-22
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, during the stirring process of plastic particles and toner, the toner quickly settles due to gravity, resulting in the adsorption of more toner on the outer wall of the plastic particles, causing the same batch of products to have color aberration problems.

Method used

A particle coloring device for producing plastic particles in wires and cables is designed. Through the setting of motors, stirring structures, proportional gear sets and toner cylinders, the proportional contact mixing of plastic particles and toner is achieved, ensuring that the contact ratios of different batches are the same.

Benefits of technology

Through this device, the plastic particles and the toner are gradually contacted and mixed according to the proportion, avoiding the problem of color difference and ensuring uniform mixing of large batches of plastic particles and the toner.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cables, and particularly relates to a wire and cable plastic particle production particle coloring device which comprises a shell, a stirring structure is installed in the shell, a plastic barrel and a toner barrel are installed on the two sides of the top of the shell respectively, and the stirring structure comprises a motor, a stirring shaft and stirring blades. A proportional gear set is connected to the outer wall of the stirring shaft, a driving gear is installed on the outer wall of the stirring shaft, a transmission gear and a plastic gear are meshed with the outer wall of the driving gear, a through plastic opening is formed in the top of the plastic gear, and the position of the plastic opening corresponds to the position of a discharging pipe of a plastic barrel intermittently; the transmission gear is engaged with a toner gear, and a through toner opening is formed in the top of the toner gear. According to the utility model, plastic and toner are added synchronously according to the flowing of the plastic particles, so that a large batch of plastic particles are contacted with the toner in batches, and the contact proportions of the plastic particles and the toner which are added in different batches are ensured to be the same.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a particle coloring device for producing plastic particles of wires and cables. Background Art

[0002] The insulation layer of wires and cables refers to the insulating material layer between the heating wires or between the heating wires and the grounding shielding layer. It is mainly used to isolate the wires to prevent people from being injured by electric shock. In order to distinguish the functions of different wires and cables, the insulation layer of their outer walls uses different colors for distinction.

[0003] An existing patent (publication number CN219634216U) and a particle coloring device for plastic particle production, this patent drives a rotating rod to rotate through a motor, and with the help of a set connecting rod, it can drive multiple scrapers to slide along the inner wall of a mixing box. The scraper can drive the toner accumulated at the bottom of the mixing box to a specified height, and then fall downward with the help of its own gravity, so that the toner can be prevented from accumulating at the bottom of the mixing box, and at the same time, the toner can be fully in contact with the plastic particles, making the coloring more uniform. However, since the plastic particles are granular and the toner is powdery, during the mixing process of a large number of plastic particles and toner, the toner is affected by gravity and quickly settles to the bottom, and the outer wall of the plastic particles that preferentially contacts the toner absorbs more toner, which will cause color difference problems in the same batch of products.

[0004] Therefore, we propose a particle coloring device for the production of plastic particles for wires and cables, which is conducive to adding plastic and color powder synchronously according to the flow of plastic particles, keeping large quantities of plastic particles in contact with color powder in batches, and is conducive to ensuring that the contact ratio of plastic particles and color powder added in different batches is the same. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a particle coloring device for producing plastic particles of wires and cables to solve the problems existing in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a particle coloring device for producing plastic particles of wires and cables, comprising a shell, a stirring structure is installed inside the shell, a plastic cylinder and a color powder cylinder are installed on both sides of the top of the shell, the stirring structure comprises a motor, a stirring shaft and a stirring blade, the outer wall of the stirring shaft is connected to a proportional gear set, a driving gear is installed on the outer wall of the stirring shaft, a transmission gear and a plastic gear are respectively meshed on the outer wall of the driving gear, a through-shaped plastic port is opened on the top of the plastic gear, and the position of the plastic port intermittently corresponds to the position of the discharge pipe of the plastic cylinder;

[0007] The transmission gear is meshed with a toner gear, and a through toner opening is provided on the top of the toner gear. The position of the toner opening intermittently corresponds to the position of the flow tube of the toner tube.

[0008] Furthermore: the plastic particles in the plastic cylinder enter the shell through the discharge pipe and the plastic port, and the toner in the toner cylinder enters the shell through the flow cylinder and the toner port.

[0009] Furthermore: the ratio of the inner diameter of the toner cartridge to the inner diameter of the circulation cartridge is 10:1.

[0010] Furthermore: the output end of the motor is connected to a stirring shaft, and stirring blades are equidistantly arranged on the outer wall of the stirring shaft.

[0011] Further: a discharge structure is provided at the bottom of the shell.

[0012] Furthermore: the number of the plastic openings on the plastic gear is four groups, and the number of the toner openings on the toner gear is one group.

[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0014] 1) The utility model of the wire and cable plastic particle production particle coloring device, through the arrangement of the motor, the color material barrel, the toner barrel and the proportional transmission, drives the driving gear to rotate by starting the motor, and drives the plastic gear to rotate by rotating the driving gear. When the plastic port on the plastic gear and the discharge barrel of the plastic barrel are aligned, the plastic particles in the plastic barrel enter the shell, and at the same time the driving gear drives the toner gear to rotate through the transmission gear. When the toner port on the toner gear and the flow barrel of the toner barrel are aligned, the toner in the toner barrel enters the shell, so that the plastic particles and the toner are gradually contacted and mixed according to the proportion, which is conducive to adding plastic according to the flow of plastic particles and adding toner synchronously, keeping a large number of plastic particles in contact with toner in batches, and ensuring that the contact ratio of plastic particles and toner added in different batches is the same.

[0015] 2) The utility model of the wire and cable plastic particle production particle coloring device controls the amount of plastic particles and the amount of toner added in one mixing cycle by setting four groups of plastic ports, one plastic port and a proportional gear group, by adjusting the size of the plastic port and the size of the toner port, and by adjusting the number of plastic ports, the plastic particles and toner are gradually mixed in proportion, which is beneficial to the gradual mixing of large quantities of plastic particles and toner according to the proportion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the particle coloring device for producing plastic particles for wires and cables of the utility model;

[0017] Figure 2 This is a schematic diagram of the stirring structure of the particle coloring device for producing plastic particles for wires and cables of the utility model;

[0018] Figure 3This is a schematic diagram of the proportional gear set structure of the particle coloring device for producing plastic particles for wires and cables of the utility model;

[0019] Figure 4 This is a schematic diagram of the color powder cartridge structure of the particle coloring device for producing plastic particles for electric wires and cables of the utility model;

[0020] Figure 5 The utility model is a schematic diagram of the plastic cylinder structure of the particle coloring device for producing plastic particles for wires and cables.

[0021] The accompanying drawings are marked as follows: 1. Shell; 2. Plastic cylinder; 21. Discharge cylinder; 3. Stirring structure; 31. Motor; 32. Stirring blade; 33. Stirring shaft, 4. Toner cylinder; 41. Flow cylinder; 5. Proportional gear set; 51. Driving gear; 52. Transmission gear; 53. Toner gear; 54. Toner port; 55. Plastic gear; 56. Plastic port. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solution of the utility model in conjunction with the drawings in the utility model. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the structures involved in the utility model are not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0023] Example:

[0024] See also Figure 1-5 The utility model provides a technical solution: a particle coloring device for producing plastic particles of wires and cables, comprising a shell 1, a stirring structure 3 is installed inside the shell 1, a plastic cylinder 2 and a toner cylinder 4 are installed on both sides of the top of the shell 1, plastic particles are added into the plastic cylinder 2, toner is added into the toner cylinder 4, the plastic particles in the plastic cylinder 2 enter the shell 1 through a discharge pipe and a plastic port 56, the toner in the toner cylinder 4 enters the shell 1 through a flow cylinder 41 and a toner port 54, the inner diameter of the toner cylinder 4 and the inner diameter of the circulation cylinder are in a ratio of 10:1, the stirring structure 3 comprises a motor 31, a stirring The motor 31 includes a shaft 33 and a stirring blade 32, wherein the output end of the motor 31 is connected to the stirring shaft 33, and the outer wall of the stirring shaft 33 is provided with stirring blades 32 at equal intervals. The stirring shaft 33 and the stirring blades 32 are driven by the motor 31 to mix and stir the plastic particles and the toner. The outer wall of the stirring shaft 33 is connected to a proportional gear set 5, and a driving gear 51 is installed on the outer wall of the stirring shaft 33. The outer wall of the driving gear 51 is respectively meshed with a transmission gear 52 and a plastic gear 55. A through-shaped plastic opening 56 is opened on the top of the plastic gear 55, and the position of the plastic opening 56 intermittently corresponds to the position of the discharge pipe of the plastic cylinder 2;

[0025] The transmission gear 52 is meshed with a toner gear 53 . A through toner opening 54 is formed on the top of the toner gear 53 . The position of the toner opening 54 intermittently corresponds to the position of the flow tube 41 of the toner tube 4 .

[0026] The driving gear 51 is driven to rotate by starting the motor 31, and the driving gear 51 is driven to rotate the plastic gear 55. When the plastic port 56 on the plastic gear 55 is aligned with the discharge tube 21 of the plastic tube 2, the plastic particles in the plastic tube 2 enter the shell 1. At the same time, the driving gear 51 drives the toner gear 53 to rotate through the transmission gear 52. When the toner port 54 on the toner gear 53 is aligned with the flow tube of the toner tube 4, the toner in the toner tube 4 enters the shell 1, so that the plastic particles and the toner are gradually contacted and mixed according to the proportion. The plastic is added synchronously with the toner according to the flow of the plastic particles, so that a large number of plastic particles are kept in contact with the toner in batches, and the contact ratio of the plastic particles and the toner added in different batches is guaranteed to be the same.

[0027] Among them, a discharge structure is arranged at the bottom of the shell 1, and the mixed material in the shell 1 is discharged through a discharge interface, which includes a discharge port and a valve structure.

[0028] The number of the plastic openings 56 on the plastic gear 55 is four, and the number of the toner openings 54 on the toner gear 53 is one group;

[0029] By adjusting the size of the plastic opening 56 and the size of the toner opening 54, the amount of plastic particles and toner added in one stirring cycle can be controlled. By adjusting the number of plastic openings 56, the plastic particles and toner are gradually mixed in proportion, so that large quantities of plastic particles and toner are gradually mixed in proportion.

[0030] Working principle: Add plastic particles into the plastic barrel 2, add toner into the toner barrel 4, the plastic particles in the plastic barrel 2 enter the housing 1 through the discharge pipe and the plastic port 56, the toner in the toner barrel 4 enters the housing 1 through the flow barrel 41 and the toner port 54, the driving gear 51 is driven to rotate by the starter motor 31, and the plastic gear 55 is driven to rotate by the rotation of the driving gear 51. When the plastic port 56 on the plastic gear 55 is aligned with the discharge barrel 21 of the plastic barrel 2, the plastic particles in the plastic barrel 2 enter the housing 1, and at the same time, the driving gear 51 drives the toner gear 53 to rotate through the transmission gear 52. When the toner port 54 on the toner gear 53 is aligned with the flow barrel of the toner barrel 4, the toner in the toner barrel 4 enters the housing 1, so that the plastic particles and the toner are gradually contacted and mixed according to the proportion, and the toner is added synchronously with the addition of plastic according to the flow of the plastic particles;

[0031] When the proportion adjustment is needed according to the actual production effect, the amount of plastic particles and the amount of toner added within a stirring cycle are controlled by adjusting the size of the plastic port 56 and the size of the toner port 54. By adjusting the number of plastic ports 56, the installation ratio of plastic particles and toner is gradually mixed, so that large quantities of plastic particles and toner are gradually mixed according to the proportion.

[0032] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A particle coloring device for producing plastic particles of wires and cables, comprising a housing (1), a stirring structure (3) installed inside the housing (1), a plastic cylinder (2) and a toner cylinder (4) installed on both sides of the top of the housing (1), the stirring structure (3) comprising a motor (31), a stirring shaft (33) and a stirring blade (32), characterized in that: The outer wall of the stirring shaft (33) is connected to a proportional gear set (5), the outer wall of the stirring shaft (33) is installed with a driving gear (51), the outer wall of the driving gear (51) is respectively meshed with a transmission gear (52) and a plastic gear (55), the top of the plastic gear (55) is provided with a through-shaped plastic opening (56), the position of the plastic opening (56) intermittently corresponds to the position of the discharge pipe of the plastic cylinder (2); The transmission gear (52) is meshed with a toner gear (53), and a through toner opening (54) is provided on the top of the toner gear (53). The position of the toner opening (54) intermittently corresponds to the position of the flow tube (41) of the toner tube (4).

2. A particle coloring device for producing wire and cable plastic particles according to claim 1, characterized in that: The plastic particles in the plastic cylinder (2) enter the housing (1) through the discharge pipe and the plastic port (56), and the toner in the toner cylinder (4) enters the housing (1) through the flow cylinder (41) and the toner port (54).

3. A particle coloring device for producing plastic particles for electric wires and cables according to claim 2, characterized in that: The ratio of the inner diameter of the toner cartridge (4) to the inner diameter of the circulation cartridge is 10:

1.

4. A particle coloring device for producing plastic particles for electric wires and cables according to claim 1, characterized in that: The output end of the motor (31) is connected to a stirring shaft (33), and stirring blades (32) are arranged at equal intervals on the outer wall of the stirring shaft (33).

5. The device for coloring wire and cable plastic particles according to claim 1, characterized in that: A discharge structure is provided at the bottom of the shell (1).

6. A particle coloring device for producing plastic particles for electric wires and cables according to claim 1, characterized in that: The number of the plastic openings (56) on the plastic gear (55) is four groups, and the number of the toner openings (54) on the toner gear (53) is one group.

Citation Information

Patent Citations

  • Particle coloring device for plastic particle production

    CN219634216U