Efficient modified plastic particle homogenizer
By designing a highly efficient modified plastic particle homogenizer including machine, mesh barrel and gear set, the problems of complex structure and inconvenient disassembly and assembly in the prior art are solved, and convenient maintenance and efficient production are achieved.
Patent Information
- Application Number
- CN202421070183.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing particle homogenizer has complex structure, inconvenient disassembly and assembly, high cost, and inconvenient cleaning and maintenance.
A high-efficiency modified plastic particle homogenizer is designed, including a machine, mesh barrel and gear set. The machine includes a material storage silo, a material tray and a hollow pile. The mesh barrel is inserted into the annular groove. The gear set drives the mesh barrel and the pressure knife to rotate through the rotating shaft and the drive shaft to achieve homogenization and molding of plastic raw materials.
The structure of the particle homogenizer is simplified, which is easy to disassemble and clean, reduces maintenance costs and improves production efficiency.
Smart Images

Figure CN222779835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic granulation, in particular to a high-efficiency modified plastic granule homogenizer. Background Art
[0002] The working principle of the particle homogenizer is mainly based on rotational motion, extrusion force and cutting action. Specifically, the material is added to the particle homogenizer and then formed into granular materials under the action of the machine. The existing particle homogenizer has a complex structure, is inconvenient to disassemble and assemble, has a high cost, and is not easy to clean and repair. Utility Model Content
[0003] Based on the above problems existing in the prior art, the purpose of the embodiments of the utility model is to provide a high-efficiency modified plastic particle homogenizer, simplify the structure of the particle homogenizer, and facilitate the disassembly of the various parts of the particle homogenizer for easy cleaning or maintenance.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a high-efficiency modified plastic particle homogenizer, including a machine platform, a mesh cylinder and a gear set, the machine platform includes a material storage bin and a hollow pile, a material preparation disk is arranged inside the material storage bin, an annular groove is opened on the material preparation disk, a plurality of shovel blades are arranged on the material preparation disk, the shovel blades are located on the outside of the annular groove, the mesh cylinder is inserted into the annular groove, the hollow pile is fixed to the bottom of the material preparation disk, an annular frame is fixed on the outside of the hollow pile, and a clamping groove is opened at one end of the mesh cylinder inserted into the annular groove, the gear set includes a driven gear, the driven gear is arranged on the annular frame, a clamping block is arranged on the end face of the driven gear close to the mesh cylinder, and the clamping block is engaged with the clamping groove of the mesh cylinder.
[0005] Furthermore, the gear set includes a driving gear, which is meshed with the driven gear. A rotating shaft is fixed to the driven gear. The machine includes a base, which is provided with a through hole. The rotating shaft is rotatably connected to the through hole of the base.
[0006] Furthermore, an inclined platform is fixed to the outer side of the material preparation tray, a material containing tray is fixed to the outer side of the inclined platform, and the outer side of the material containing tray is fixedly connected to the inner wall of the material containing bin.
[0007] Furthermore, the machine platform includes a plurality of fixing columns, and two ends of the fixing columns are respectively fixed to the base and the material storage bin.
[0008] Furthermore, it includes a material making component, which includes a pressing knife, a rolling knife and a driving shaft. A prismatic hole is opened inside the pressing knife, and a circular hole is opened inside the rolling knife. A prismatic rod is provided on the outer wall of the driving shaft, and the prismatic rod is inserted into the prismatic hole of the pressing knife. The rolling knife is sleeved on the non-prismatic rod part of the outer side of the driving shaft with a circular hole. The driving shaft is passed through the material making disk and one end is inserted into the interior of the hollow pile. The pressing knife and the rolling knife are located inside the mesh cylinder, and a docking portion is provided on the end surface of the driving shaft inserted into the interior of the hollow pile. A plurality of bosses are provided on the end surface of the material making disk, one end of the rolling knife abuts against the material making disk, and the boss is stuck between the blades of the rolling knife.
[0009] Furthermore, a threaded hole is provided at one end of the driving shaft away from the docking portion, and the material making component also includes a pressure cover, a threaded rod is provided inside the pressure cover, and the pressure cover is connected to the driving shaft in a manner that the threaded rod is engaged in the threaded hole. The pressure cover is in contact with the pressure knife, and a plurality of vertical grooves are provided on the outer wall of the pressure cover.
[0010] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0011] 1. The rotating shaft and the driving shaft are rotated by external drive. The rotating shaft drives the driven gear to rotate through the driving gear. The driven gear drives the net cylinder to rotate through the block. The driving shaft drives the pressing knife to rotate. At this time, the modified plastic raw material is poured into the net cylinder. The modified plastic raw material can be moved to the gap of the blade of the rolling knife through the rotation of the pressing knife. The modified plastic raw material accumulates more and more in the gap of the blade. Under the extrusion effect, the modified plastic raw material is squeezed out of the hole avoided by the net cylinder. Because the net cylinder is constantly rotating, the plastic raw material squeezed out of the net cylinder is formed into plastic particles, which are scraped off by the shovel and fall onto the material tray along the inclined table to complete the production of plastic particles;
[0012] 2. When the particle homogenizer needs to be disassembled, the net cylinder can be directly taken out for cleaning, maintenance or replacement. When installing the net cylinder again, just align the slot of the net cylinder with the block and insert it into the annular groove;
[0013] 3. If the press knife and rolling knife need to be cleaned, repaired or replaced, the pressure cover can be rotated to disengage the threaded rod from the threaded hole, and then the press knife and rolling knife can be directly removed from the drive shaft. The drive shaft can also be disassembled separately to facilitate the cleaning, repair or replacement of the press knife, rolling knife and drive shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0015] In the figure:
[0016] Figure 1 It is a three-dimensional schematic diagram of the particle homogenizer in the utility model;
[0017] Figure 2 It is an exploded schematic diagram of the particle homogenizer in the utility model;
[0018] Figure 3 yes Figure 1 A three-dimensional schematic diagram of the machine in FIG.
[0019] Figure 4 yes Figure 1 A cross-sectional view of the machine in FIG.
[0020] Figure 5 yes Figure 1 A three-dimensional schematic diagram of the net cylinder in FIG.
[0021] Figure 6 yes Figure 2 A three-dimensional schematic diagram of a gear set in FIG.
[0022] Figure 7 yes Figure 2 An exploded schematic diagram of the material preparation component in FIG.
[0023] Figure 8 yes Figure 7 A cross-sectional view of the gland in FIG.
[0024] Fig. 9 yes Figure 7 A three-dimensional schematic diagram of a press knife in FIG.
[0025] Fig.10 yes Figure 7 A three-dimensional schematic diagram of a rolling knife in FIG.
[0026] Fig.11 yes Figure 7 A three-dimensional schematic diagram of a drive shaft in FIG.
[0027] In the figure:
[0028] 1. Machine;
[0029] 11. Base; 12. Fixed column; 13. Material storage bin; 14. Hollow pile;
[0030] 110, through hole;
[0031] 131. Material tray;
[0032] 1310, annular groove; 1311, shovel blade; 1312, boss; 1313, inclined platform; 1314, material receiving tray;
[0033] 141, ring frame;
[0034] 2. Net cylinder;
[0035] 201, card slot;
[0036] 3. Gear set;
[0037] 31. Driven gear; 32. Driving gear;
[0038] 311, card block;
[0039] 321, rotation axis;
[0040] 4. Material preparation components;
[0041] 41. gland; 42. press knife; 43. rolling knife; 44. drive shaft;
[0042] 410, vertical groove; 411, threaded rod;
[0043] 420, prismatic hole;
[0044] 430, round hole;
[0045] 440. threaded hole; 441. prismatic rod; 442. docking portion. DETAILED DESCRIPTION
[0046] Now the utility model is described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basic structure of the utility model in a schematic manner, so it only shows the components related to the utility model.
[0047] See also Figure 1-11 The utility model provides a technical solution: a high-efficiency modified plastic particle homogenizer, including a machine 1, a net cylinder 2 and a gear set 3. The machine 1 includes a material storage bin 13 and a hollow pile 14. A material preparation disk 131 is provided inside the material storage bin 13. The material preparation disk 131 is provided with an annular groove 1310. The material preparation disk 131 is provided with a plurality of shovel blades 1311. The shovel blades 1311 are located on the outside of the annular groove 1310. The net cylinder 2 is inserted into the annular groove 1310. The hollow pile 14 is fixed to the bottom of the material preparation disk 131. An annular frame 141 is fixed to the outside of the hollow pile 14, and a card slot 201 is provided at one end of the net cylinder 2 inserted into the annular groove 1310. The gear set 3 includes a driven gear 31, which is arranged on the annular frame 141. A card block 311 is provided on the end surface of the driven gear 31 close to the net cylinder 2, and the card block 311 is embedded in the card slot 201 of the net cylinder 2.
[0048] The gear set 3 includes a driving gear 32 meshing with a driven gear 31 , a rotating shaft 321 is fixed to the driven gear 31 , and the machine 1 includes a base 11 , a through hole 110 is formed on the base 11 , and the rotating shaft 321 is rotatably connected to the through hole 110 of the base 11 .
[0049] An inclined platform 1313 is fixed to the outer side of the material preparation tray 131 , and a material holding tray 1314 is fixed to the outer side of the inclined platform 1313 . The outer side of the material holding tray 1314 is fixedly connected to the inner wall of the material holding bin 13 .
[0050] The machine platform 1 includes a plurality of fixing columns 12 , and two ends of the fixing columns 12 are fixed to the base 11 and the material storage bin 13 respectively.
[0051] The material making component 4 includes a material pressing knife 42, a rolling knife 43 and a driving shaft 44. A prismatic hole 420 is provided inside the material pressing knife 42, a circular hole 430 is provided inside the rolling knife 43, a prismatic rod 441 is provided on the outer wall of the driving shaft 44, the prismatic rod 441 is inserted into the prismatic hole 420 of the material pressing knife 42, the rolling knife 43 is sleeved on the non-prismatic rod 441 on the outer side of the driving shaft 44 with the circular hole 430, the driving shaft 44 is penetrated on the material making disk 131 and one end is inserted into the inside of the hollow pile 14, the material pressing knife 42 and the rolling knife 43 are located inside the net cylinder 2, and a docking portion 442 is provided on the end surface of the driving shaft 44 inserted into the inside of the hollow pile 14, a plurality of bosses 1312 are provided on the end surface of the material making disk 131, one end of the rolling knife 43 abuts against the material making disk 131, and the boss 1312 is stuck between the blades of the rolling knife 43.
[0052] A threaded hole 440 is formed at one end of the driving shaft 44 away from the docking portion 442. The material making component 4 also includes a pressure cover 41. A threaded rod 411 is provided inside the pressure cover 41. The pressure cover 41 is connected to the driving shaft 44 in a manner that the threaded rod 411 engages with the threaded hole 440. The pressure cover 41 abuts against the material pressing knife 42, and a plurality of vertical grooves 410 are formed on the outer wall of the pressure cover 41.
[0053] The rotating shaft 321 and the driving shaft 44 are driven externally, the rotating shaft 321 drives the driven gear 31 to rotate through the driving gear 32, the driven gear 31 drives the mesh cylinder 2 to rotate with the block 311, and the driving shaft 44 drives the pressing knife 42 to rotate. At this time, the modified plastic raw material is poured into the mesh cylinder 2, and the modified plastic raw material can be moved to the gap of the blade of the rolling knife 43 through the rotation of the pressing knife 42. The modified plastic raw material accumulates more and more in the gap of the blade. Under the extrusion effect, the modified plastic raw material is squeezed out of the hole avoided by the mesh cylinder 2, and because the mesh cylinder 2 is continuously rotated, the plastic raw material squeezed out of the mesh cylinder 2 is formed into plastic particles, and is scraped off by the shovel 1311, and falls onto the material receiving tray 1314 along the inclined table 1313, completing the production of plastic particles.
[0054] When the particle homogenizer needs to be disassembled, the net cylinder 2 can be directly taken out for cleaning, repair or replacement. When the net cylinder 2 is installed again, it is only necessary to align the card slot 201 of the net cylinder 2 with the card block 311 and insert it into the annular groove 1310.
[0055] If the press knife 42 and the rolling knife 43 need to be cleaned, repaired or replaced, the pressure cover 41 can be rotated to disengage the threaded rod 411 from the threaded hole 440, and then the press knife 42 and the rolling knife 43 can be directly removed from the drive shaft 44, and the drive shaft 44 can also be disassembled separately to facilitate the cleaning, repair or replacement of the press knife 42, the rolling knife 43 and the drive shaft 44 separately.
[0056] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the scope of the utility model through the above description. The technical scope of this utility model is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A high-efficiency modified plastic particle homogenizer, characterized in that: The invention comprises a machine platform, a mesh cylinder and a gear set, wherein the machine platform comprises a material storage bin and a hollow pile, wherein a material preparing disk is arranged inside the material storage bin, wherein an annular groove is provided on the material preparing disk, wherein a plurality of shovel blades are arranged on the material preparing disk, wherein the shovel blades are located on the outside of the annular groove, wherein the mesh cylinder is inserted into the annular groove, wherein the hollow pile is fixed to the bottom of the material preparing disk, an annular frame is fixed to the outside of the hollow pile, and a clamping groove is provided at one end of the mesh cylinder inserted into the annular groove, wherein the gear set comprises a driven gear, wherein the driven gear is arranged on the annular frame, and a clamping block is provided on the end face of the driven gear close to the mesh cylinder, wherein the clamping block is engaged with the clamping groove of the mesh cylinder.
2. The high-efficiency modified plastic particle homogenizer according to claim 1, characterized in that: The gear set includes a driving gear meshing with the driven gear, a rotating shaft is fixed on the driven gear, and the machine includes a base, a through hole is opened on the base, and the rotating shaft is rotatably connected to the through hole of the base.
3. The high-efficiency modified plastic particle homogenizer according to claim 1, characterized in that: An inclined platform is fixed on the outer side of the material preparation tray, a material containing tray is fixed on the outer side of the inclined platform, and the outer side of the material containing tray is fixedly connected to the inner wall of the material containing bin.
4. The high-efficiency modified plastic particle homogenizer according to claim 2, characterized in that: The machine platform comprises a plurality of fixing columns, and two ends of the fixing columns are respectively fixed to the base and the material storage bin.
5. The high-efficiency modified plastic particle homogenizer according to claim 1, characterized in that: It includes a material making component, which includes a pressing knife, a rolling knife and a driving shaft. A prismatic hole is opened inside the pressing knife, and a circular hole is opened inside the rolling knife. A prismatic rod is arranged on the outer wall of the driving shaft, and the prismatic rod is inserted into the prismatic hole of the pressing knife. The rolling knife is sleeved on the non-prismatic rod part of the outer side of the driving shaft with a circular hole. The driving shaft is passed through the material making disk and one end is inserted into the interior of the hollow pile. The pressing knife and the rolling knife are located inside the mesh cylinder, and a docking portion is arranged on the end surface of the driving shaft inserted into the interior of the hollow pile. A plurality of bosses are arranged on the end surface of the material making disk, and one end of the rolling knife abuts against the material making disk, and the boss is stuck between the blades of the rolling knife.
6. The high-efficiency modified plastic particle homogenizer according to claim 5, characterized in that: A threaded hole is provided at one end of the driving shaft away from the docking portion, and the material making component also includes a pressure cover, a threaded rod is provided inside the pressure cover, and the pressure cover is connected to the driving shaft in a manner that the threaded rod is engaged in the threaded hole. The pressure cover is in contact with the pressure knife, and a plurality of vertical grooves are provided on the outer wall of the pressure cover.