High-efficiency disc vertical injection molding machine with multiple stations
By designing pushing components and lifting components in a multi-station disc vertical injection molding machine, parallel pushing and lifting of the mold is achieved, and the problems of unstable position of the mold and low cutting efficiency are solved, and working efficiency and finished product stability are improved.
Patent Information
- Application Number
- CN202421455962.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing multi-station disc vertical injection molding machines can easily lead to unstable position of the finished mold product and low discharge efficiency during the demolding process.
A high-efficiency disc vertical injection molding machine with multiple stations is designed. By setting up pushing components and lifting components, the rotary rotating and electric push rods drive the pushing plate and pushing column movement, so as to achieve parallel pushing and lifting of the mold, avoid tilting pushing, ensure the stability of the finished product position, and improve work efficiency through the synchronous movement of four sets of mold plates.
It effectively avoids the problem of unstable position of the finished mold product, improves the cutting efficiency, and realizes injection molding, pressing and static operations while the mold is carried out through multi-station design, which significantly improves the overall working efficiency.
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Figure CN222779908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding machines, in particular to a high-efficiency disc vertical injection molding machine with multiple stations. Background Art
[0002] The disc vertical injection molding machine is a mechanical device, usually composed of an injection system, a mold clamping system, a hydraulic transmission system, an electrical control system, a lubrication system, a heating and cooling system, a safety monitoring system, etc. After the mold is installed on the rotatable disc, the disc's rotation and lifting injection molding mechanism can realize the operation of loading and unloading on one side while the other side is injection-molded. It is often used in the processing of plastic lines;
[0003] After searching, the applicant found that a Chinese patent disclosed "a disc vertical injection molding machine with multi-station high-efficiency molding", and its publication (announcement) number is "CN217476435U". This patent mainly uses the setting of a push plate. When the mold disc rotates to switch the mold position, the injection-molded wire row is automatically lifted and unloaded along the rotation of the mold disc, thereby eliminating the step of manual demolding and unloading, which is beneficial to improving work efficiency and reducing labor consumption for users. The rotation of the mold disc is used for control, and the function is more stable. The setting of the limit column allows the push plate to push the wire row to be demolded in an inclined state, so that the wire row can be directly separated from the area above the mold disc along the push of the push plate, further improving the efficiency of unloading. However, in this comparative example, the push plate tilts to push the mold off during demolding, and the inclined demolding will cause the position of the finished mold to be unstable. For this reason, we propose a high-efficiency disc vertical injection molding machine with multiple stations. Utility Model Content
[0004] The utility model aims to provide a high-efficiency disc vertical injection molding machine with multiple stations.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency disc vertical injection molding machine with multiple stations, comprising a base, a support frame is installed on the bottom surface of the base, a drive motor is installed in the cavity of the support frame, and a turntable is fixedly connected to the top end of the roller shaft of the drive motor, four groups of mold plates are fixedly installed at equal intervals on the top surface of the turntable, the top surface of the base is fixedly connected to a fixing frame, a support block is installed on the bottom surface of the fixing frame, a pushing assembly is installed in the cavity of the support block, the pushing assembly comprises a first electric push rod and a push plate, the left side of the push plate is fixedly connected to the output end of the first electric push rod, and a lifting assembly is installed on the top surface of the base.
[0006] As a further solution of the utility model: the top and bottom surfaces of the four groups of mold plates are respectively provided with mold grooves and through holes, and the diameter of the through holes is smaller than the diameter of the mold grooves, and mold bottom plates are movably installed in the four groups of mold grooves.
[0007] As a further solution of the utility model: the lifting assembly includes a second electric push rod, a support plate and a push column, the support plate and the output end of the second electric push rod are fixedly connected, the push column is provided with four groups, and the push column is adapted to the through hole.
[0008] As a further solution of the utility model: a conveying assembly is installed on the top surface of the base, and the conveying assembly includes a conveyor belt. The conveyor belt is located on the right side of the turntable, and the top surface of the conveyor belt and the top surface of the turntable are at the same height.
[0009] As a further solution of the utility model: a liquid injection assembly and a die assembly are installed on the top surface of the fixing frame, and the liquid injection assembly includes a liquid storage tank, an infusion tube, a connecting block and a liquid injection tube. The top surface and the bottom surface of the infusion tube are respectively connected to the bottom surface of the liquid storage tank and the top surface of the connecting block, and the top end of the liquid injection tube is connected to the bottom surface of the connecting block.
[0010] As a further solution of the utility model: an electric-controlled valve is installed on the surface of the infusion tube, four groups of injection tubes are provided, and the horizontal height of the bottom surface of the injection tube is higher than the horizontal height of the top surface of the mold plate.
[0011] As a further solution of the utility model: the die assembly comprises a cylinder and a die plate, and the top surface of the die plate is fixedly connected to the output end of the cylinder.
[0012] By adopting the above technical solution, compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a pushing assembly and a lifting assembly. After the mold plate is rotated to the top of the lifting assembly through the turntable, the second electric push rod will drive the pushing column to push the mold bottom plate upward, so that the mold in the mold groove is pushed out of the mold plate, and then the first electric push rod is used to drive the pushing plate to push the mold from the top surface of the mold plate to the conveyor belt in parallel, so as to avoid the unstable position of the finished mold caused by tilting the mold.
[0014] 2. The utility model sets four groups of mold plates. The rotation of the turntable will drive the four groups of mold plates to move synchronously. When one group of mold plates is demoulding, the other three groups of mold plates can perform injection molding, compression molding and static operations respectively at the same time, and the working efficiency is high.
[0015] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure in the embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the turntable in the embodiment of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the lifting assembly in the embodiment of the utility model;
[0019] Figure 4 For this utility model Figure 3 A is an enlarged schematic diagram;
[0020] Figure 5 This is a schematic diagram of the structure of the mold bottom plate in the embodiment of the utility model;
[0021] Figure 6 It is a schematic structural diagram of the die assembly in an embodiment of the utility model.
[0022] In the figure: 1. base; 2. support frame; 3. drive motor; 4. turntable; 41. mold plate; 411. mold groove; 412. mold bottom plate; 5. fixed frame; 6. support block; 7. pushing assembly; 71. first electric push rod; 72. push plate; 8. lifting assembly; 81. second electric push rod; 82. support plate; 83. pushing column; 9. transmission assembly; 91. conveyor belt; 10. injection assembly; 101. liquid storage tank; 102. infusion tube; 103. connecting block; 104. injection tube; 11. die assembly; 111. cylinder; 112. die plate. DETAILED DESCRIPTION
[0023] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0024] Example 1, please refer to the attached Figure 1 -Attached Figure 6A high-efficiency disc vertical injection molding machine with multiple stations includes a base 1, a support frame 2 is installed on the bottom surface of the base 1, a drive motor 3 is installed in the cavity of the support frame 2, and a turntable 4 is fixedly connected to the top of the roller shaft of the drive motor 3, and four groups of mold plates 41 are fixedly installed on the top surface of the turntable 4 at equal intervals, a fixed frame 5 is fixedly connected to the top surface of the base 1, a support block 6 is installed on the bottom surface of the fixed frame 5, and a pushing component 7 is installed in the cavity of the support block 6, the pushing component 7 includes a first electric push rod 71 and a push plate 72, the left side of the push plate 72 is fixedly connected to the output end of the first electric push rod 71, and a lifting component 8 is installed on the top surface of the base 1.
[0025] In this embodiment, the top and bottom surfaces of the four sets of mold plates 41 are respectively provided with mold grooves 411 and through holes, and the diameter of the through holes is smaller than the diameter of the mold grooves 411, and mold bottom plates 412 are movably installed in the four sets of mold grooves 411;
[0026] After the driving motor 3 is started, it will drive the turntable 4 to rotate, thereby driving the four groups of mold plates 41 on the turntable 4 to rotate synchronously, so that the mold plates 41 can be moved in sequence to the bottom of the injection assembly 10, the bottom of the die assembly 11 and the top of the lifting assembly 8. Through the setting of the mold bottom plate 412, the injection and die pressing operations can be completed in the mold groove 411.
[0027] In this embodiment, the lifting assembly 8 includes a second electric push rod 81, a support plate 82 and a push column 83. The support plate 82 is fixedly connected to the output end of the second electric push rod 81. Four groups of push columns 83 are provided, and the push columns 83 are adapted to the through holes.
[0028] After the second electric push rod 81 is started, it will drive the support plate 82 to move, thereby driving the push column 83 to move. The push column 83 can pass through the through hole to push the mold bottom plate 412 upward. After the top surface of the mold bottom plate 412 is pushed to be flush with the top surface of the mold plate 41, starting the first electric push rod 71 can drive the push plate 72 to move.
[0029] In this embodiment, a conveying assembly 9 is installed on the top surface of the base 1. The conveying assembly 9 includes a conveyor belt 91. The conveyor belt 91 is located on the right side of the turntable 4, and the top surface of the conveyor belt 91 and the top surface of the turntable 4 are at the same height;
[0030] The push plate 72 moves rightward to push the mold formed on the top surface of the mold plate 41 onto the conveyor belt 91 on the right side of the turntable 4, thereby preventing the mold from piling up on the turntable 4 and affecting work efficiency.
[0031] Specifically, by setting up the pushing component 7 and the lifting component 8, after the mold plate 41 is rotated to the top of the lifting component 8 through the turntable 4, the second electric push rod 81 will drive the pushing column 83 to push the mold bottom plate 412 upward, so that the mold in the mold groove 411 is pushed out of the mold plate 41, and then the first electric push rod 71 is used to drive the pushing plate 72 to push the mold from the top surface of the mold plate 41 to the conveyor belt 91 in parallel, so as to avoid tilting the mold and causing the position of the finished mold to be unstable.
[0032] Example 2, please refer to the attached Figure 1 -Attached Figure 6 A high-efficiency disc vertical injection molding machine with multiple stations includes a base 1, a support frame 2 is installed on the bottom surface of the base 1, a drive motor 3 is installed in the cavity of the support frame 2, and a turntable 4 is fixedly connected to the top of the roller shaft of the drive motor 3, and four groups of mold plates 41 are fixedly installed on the top surface of the turntable 4 at equal intervals, a fixed frame 5 is fixedly connected to the top surface of the base 1, a support block 6 is installed on the bottom surface of the fixed frame 5, and a pushing component 7 is installed in the cavity of the support block 6, the pushing component 7 includes a first electric push rod 71 and a push plate 72, the left side of the push plate 72 is fixedly connected to the output end of the first electric push rod 71, and a lifting component 8 is installed on the top surface of the base 1.
[0033] In this embodiment, a liquid injection assembly 10 and a die assembly 11 are installed on the top surface of the fixing frame 5. The liquid injection assembly 10 includes a liquid storage tank 101, a liquid infusion tube 102, a connecting block 103 and a liquid injection tube 104. The top surface and the bottom surface of the liquid infusion tube 102 are respectively connected to the bottom surface of the liquid storage tank 101 and the top surface of the connecting block 103. The top end of the liquid injection tube 104 is connected to the bottom surface of the connecting block 103.
[0034] The liquid injection pipe 104 injects the plastic raw liquid in the liquid storage tank 101 into the mold groove 411 of the mold plate 41 below.
[0035] In this embodiment, an electric control valve is installed on the surface of the infusion tube 102, four groups of injection tubes 104 are provided, and the horizontal height of the bottom surface of the injection tube 104 is higher than the horizontal height of the top surface of the mold plate 41;
[0036] The electric control valve can control the amount of each infusion. The horizontal height of the bottom surface of the injection tube 104 is higher than the horizontal height of the top surface of the mold plate 41 to prevent the injection tube 104 from blocking the mold plate 41 when the turntable 4 rotates.
[0037] In this embodiment, the die assembly 11 includes a cylinder 111 and a die plate 112, and the top surface of the die plate 112 is fixedly connected to the output end of the cylinder 111;
[0038] After the cylinder 111 is started, it will drive the pressing plate 112 to move, so that the pressing plate 112 enters the mold groove 411 for pressing.
[0039] Specifically, by setting up four groups of mold plates 41, the rotation of the turntable 4 will drive the four groups of mold plates 41 to move synchronously, so that when one group of mold plates 41 is demolding, the other three groups of mold plates 41 can perform injection molding, compression molding and static operations respectively at the same time, which has high work efficiency.
[0040] Working principle:
[0041] First, the plastic stock solution in the liquid storage tank 101 is injected into the mold groove 411 of the mold plate 41 directly below through the injection pipe 104, and then the driving motor 3 is started to drive the turntable 4 to rotate, so that the mold plate 41 injected with the stock solution moves to directly below the pressing plate 112, and then the cylinder 111 is started to drive the pressing plate 112 to move downward for pressing. After the pressing is completed, the turntable 4 is used to drive the mold plate 41 with the pressed mold to move aside and let it stand still. After standing still, it is moved to directly above the lifting component 8, and then the second electric push rod 81 is started to drive the support plate 82 to move, thereby driving the push column 83 to move. The push column 83 can pass through the through hole to push the mold bottom plate 412 upward. After pushing the top surface of the mold bottom plate 412 to be flush with the top surface of the mold plate 41, starting the first electric push rod 71 can drive the push plate 72 to move to the right to push the mold on the top surface of the mold plate 41 onto the conveyor belt 91. At this point, the entire workflow is completed.
[0042] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0044] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above-mentioned utility model, the details of its power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by technical personnel in this field.
[0045] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0046] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.
[0047] For those skilled in the art, various changes, modifications, substitutions and variations can be made to these implementations without departing from the principles and spirit of the present invention, and they still fall within the protection scope of the present invention.
Claims
1. A high-efficiency disc vertical injection molding machine with multiple stations, comprising a base (1), characterized in that: A support frame (2) is installed on the bottom surface of the base (1), a driving motor (3) is installed in the cavity of the support frame (2), and a turntable (4) is fixedly connected to the top end of the roller shaft of the driving motor (3), and four groups of mold plates (41) are fixedly installed at equal intervals on the top surface of the turntable (4), a fixed frame (5) is fixedly connected to the top surface of the base (1), a support block (6) is installed on the bottom surface of the fixed frame (5), and a pushing component (7) is installed in the cavity of the support block (6), and the pushing component (7) includes a first electric push rod (71) and a push plate (72), and the left side of the push plate (72) is fixedly connected to the output end of the first electric push rod (71), and a lifting component (8) is installed on the top surface of the base (1).
2. A high-efficiency disc vertical injection molding machine with multiple stations according to claim 1, characterized in that: The top surfaces and bottom surfaces of the four groups of mold plates (41) are respectively provided with mold grooves (411) and through holes, and the diameter of the through holes is smaller than the diameter of the mold grooves (411). Mold bottom plates (412) are movably installed in the four groups of mold grooves (411).
3. The high-efficiency disc vertical injection molding machine with multiple stations according to claim 1 is characterized in that: The lifting assembly (8) comprises a second electric push rod (81), a support plate (82) and a push column (83); the support plate (82) is fixedly connected to the output end of the second electric push rod (81); four groups of the push columns (83) are provided, and the push columns (83) are adapted to the through holes.
4. The high-efficiency disc vertical injection molding machine with multiple stations according to claim 1, characterized in that: A conveying assembly (9) is installed on the top surface of the base (1), and the conveying assembly (9) comprises a conveying belt (91). The conveying belt (91) is located on the right side of the turntable (4), and the top surface of the conveying belt (91) and the top surface of the turntable (4) are at the same height.
5. The high-efficiency disc vertical injection molding machine with multiple stations according to claim 1 is characterized in that: The top surface of the fixing frame (5) is provided with a liquid injection assembly (10) and a die assembly (11); the liquid injection assembly (10) comprises a liquid storage tank (101), a liquid infusion tube (102), a connecting block (103) and a liquid injection tube (104); the top surface and the bottom surface of the liquid infusion tube (102) are respectively connected to the bottom surface of the liquid storage tank (101) and the top surface of the connecting block (103); the top end of the liquid injection tube (104) is connected to the bottom surface of the connecting block (103).
6. A high-efficiency disc vertical injection molding machine with multiple stations according to claim 5, characterized in that: An electric control valve is installed on the surface of the liquid infusion tube (102), four groups of liquid injection tubes (104) are provided, and the horizontal height of the bottom surface of the liquid injection tube (104) is higher than the horizontal height of the top surface of the mold plate (41).
7. A high-efficiency disc vertical injection molding machine with multiple stations according to claim 5, characterized in that: The die assembly (11) comprises a cylinder (111) and a die plate (112), wherein the top surface of the die plate (112) is fixedly connected to the output end of the cylinder (111).
Citation Information
Patent Citations
Disc vertical injection molding machine with multi-station high-efficiency forming function
CN217476435U