Coke tank cover overhauling device
By designing a coke tank lid maintenance device, using the combination of support frame and mobile frame, the coke tank lid is solved and the problem of deformation and transportation difficulties in long-term use is achieved, achieving convenience and efficiency of maintenance and transportation.
Patent Information
- Application Number
- CN202421600765.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the long-term continuous production operation of dry quenching, the coke tank lid is easily deformed or the internal insulation material falls off due to long-term direct contact with the thermal coke tank full of red coke, which leads to difficulty in maintenance and transportation.
A coke can cover maintenance device is designed, including a support frame and a moving frame. The support frame is used to place the coke can cover. The mobile frame can be placed on the coke can motor motorcycle track and is equipped with a traction part for the power device to traction and move.
This device makes the maintenance and transportation of coke tank lids more convenient and faster, avoids deformation caused by bumps during the maintenance process, and significantly improves the maintenance efficiency.
Smart Images

Figure CN222781565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coke dry quenching in the coking industry, in particular to a coke tank cover maintenance device. Background Art
[0002] The CDQ red coke loading equipment is composed of an electric locomotive, a coke tank trolley, a rotary coke tank, an APS positioning device, an elevator, a loading device, and various limit sensors, etc. It plays the role of receiving, delivering and loading coke.
[0003] After the electric locomotive pulls the coke tank trolley and the coke intercepting car into position, the rotating coke tank starts to rotate, and after the rotation is stable, it sends a coke pushing command to the coke pushing car. After the coke is received, the rotating coke tank stops at the initial stop position after the deceleration position. After it stops completely, the electric locomotive moves to the hoist derrick, and after the empty tank is aligned, the full tank is aligned and lifted. After reaching the lifting limit, the hoist starts to move. When it reaches the top of the dry quenching furnace, the loading device is also opened in place, and the hoist starts to roll down. After the coke tank is seated, the hoist continues to roll down, and the gate at the bottom of the coke tank continues to descend with the boom under the action of gravity, automatically completing the door opening and coke release action. After the red coke falls into the hopper of the loading device, it is evenly loaded into the dry quenching furnace through the material distribution plate and the material bell.
[0004] The hoist runs on the lifting derrick and the CDQ furnace top track, lifts the coke can filled with red coke and moves it horizontally to the CDQ furnace top, and cooperates with the loading device to load the red coke into the CDQ furnace. After loading the red coke, the empty can is lifted, moved and lowered to sit on the coke can trolley. The hoist is linked with other equipment by PLC, unmanned operation, and frequency conversion speed regulation.
[0005] The elevator consists of a lifting device, a traveling device, a lubrication device, a sling, a coke tank cover, a mechanical room and various limit detection devices.
[0006] The coke tank cover is composed of a frame, refractory materials and a sealing part. It is used to isolate the heat of the coke in the coke tank and the flame from burning the surrounding equipment, and at the same time avoid the sensible heat loss of the red coke. The coke tank cover is suspended from the upper boom through a suspension rod. During operation, the coke tank cover is buckled on the coke tank. When the coke tank is seated on the coke tank trolley, the coke tank cover is supported on the bearing platform. Therefore, the suspension rod does not bear tension and only plays a guiding role.
[0007] CDQ is in long-term continuous production and operation, and the coke tank cover is in long-term continuous operation. Due to long-term direct contact with the coke in the hot coke tank full of red coke, the coke tank cover is baked by the hot coke, which leads to deformation of the coke tank cover or the falling off of fire-proof materials such as asbestos felt inside the coke tank cover. In order to ensure the normal production and operation of CDQ and the normal use of the coke tank cover, the coke tank cover is regularly inspected, handled, repaired or replaced. Due to its large size, the coke tank cover is difficult to hoist and transport. Utility Model Content
[0008] The utility model aims to provide a coke tank cover inspection device to solve the problems existing in the above-mentioned prior art, with simple structure, easy use and convenient movement of the coke tank cover.
[0009] To achieve the above purpose, the utility model provides the following solutions:
[0010] The utility model provides a coke tank cover inspection and maintenance device, comprising: a support frame and a mobile frame, wherein the top of the support frame is used for placing the coke tank cover; the mobile frame is used for being placed on the coke tank electric locomotive track, and the mobile frame is provided with a traction part, and the traction part is used for being connected with the guide chain of a power device and moving under the traction of the power device.
[0011] Preferably, the support frame comprises a first support beam, a second support beam, a third support beam and a fourth support beam, and the first support beam, the second support beam, the third support beam and the fourth support beam are fixedly connected end to end in sequence to form a rectangular frame.
[0012] Preferably, the support frame also includes a first reinforcing beam and a second reinforcing beam, one end of the first reinforcing beam is fixedly connected to the middle part of the first support beam, and the other end is fixedly connected to the middle part of the third support beam, one end of the second reinforcing beam is fixedly connected to the middle part of the second support beam, and the other end is fixedly connected to the middle part of the fourth support beam.
[0013] Preferably, the first support beam, the second support beam, the third support beam, the fourth support beam, the first reinforcement beam and the second reinforcement beam are all H-shaped steels.
[0014] Preferably, the mobile frame includes four support columns and four running wheels, the bottom of each of the four corners of the support frame is fixedly connected to a support column, the bottom of each support column is provided with a running wheel, and the moving direction of each running wheel is the same as the direction of the first support beam.
[0015] Preferably, two traction parts are further included, one traction part is fixedly connected to the middle part of the outer side of the second support beam, and the other traction part is fixedly connected to the middle part of the outer side of the fourth support beam.
[0016] Preferably, a traction hole is provided in the middle of the traction part, and the traction hole is used for the guide chain of the power device to pass through.
[0017] Preferably, it also includes four first flanges and four second flanges, a first flange is arranged at the bottom of one of the support columns, a second flange is arranged at the top of one of the walking wheels, and the first flange is fixedly connected to the second flange by a plurality of bolts.
[0018] Preferably, it further comprises a plurality of first connecting rods, wherein a first connecting rod is connected between the bottoms of two adjacent supporting columns.
[0019] Preferably, it further comprises a plurality of second connecting rods, wherein the bottom end of each of the second connecting rods is used for fixed connection with the first connecting rod, and the other end is used for fixed connection with the middle part of the first reinforcing beam.
[0020] Compared with the prior art, the utility model has achieved the following technical effects:
[0021] The utility model provides a coke tank cover maintenance device. During maintenance, the coke tank cover is placed on the top of a supporting frame and the device is moved to the coke tank electric locomotive track. The power device uses a guide chain to pull the device for movement, which is convenient for maintenance, transportation, and lifting of the coke tank cover. The utility model has a very good effect after being used for maintenance on production sites. It is convenient for lifting and transporting the coke tank cover during maintenance, and prevents the coke tank cover from being bumped and deformed during maintenance, which brings great convenience to the maintenance of the coke tank cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the structure of the coke tank cover maintenance device provided by the utility model;
[0024] Figure 2 A top view of the coke tank cover maintenance device provided by the utility model;
[0025] In the figure: 1. support frame; 2. support column; 3. first flange; 4. second flange; 5. walking wheel; 6. traction part; 7. traction hole; 8. bolt; 9. first connecting rod; 10. second connecting rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The utility model aims to provide a coke tank cover inspection device to solve the problems existing in the above-mentioned prior art, with simple structure, easy use and convenient movement of the coke tank cover.
[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] The utility model provides a coke tank cover inspection and repair device, such as Figures 1-2 As shown, it includes: a supporting frame 1 and a moving frame, the top of the supporting frame 1 is used to place the coke tank cover; the moving frame is used to be placed on the coke tank electric locomotive track, the moving frame is provided with a traction part 6, the traction part 6 is used to be connected with the guide chain of the power device and move under the traction of the power device, the structure is simple, easy to use, and convenient for moving the coke tank cover, when overhauling, the coke tank cover is placed on the top of the supporting frame 1, the device is moved to the coke tank electric locomotive track, the power device uses the guide chain to pull the device for walking, it is convenient for overhauling, transporting, moving and hoisting the coke tank cover, it has been used for overhaul on the production site, the effect is very good, it is convenient for hoisting and transporting the coke tank cover during the overhaul process, and it can prevent the coke tank cover from bumping and deforming during the overhaul process, which brings great convenience to the overhaul of the coke tank cover.
[0030] In a preferred embodiment, the support frame 1 includes a first support beam, a second support beam, a third support beam and a fourth support beam. The first support beam, the second support beam, the third support beam and the fourth support beam are fixedly connected end to end in sequence to form a rectangular frame, which has a simple structure and is easy to manufacture.
[0031] In a preferred embodiment, the support frame 1 also includes a first reinforcing beam and a second reinforcing beam, one end of the first reinforcing beam is fixedly connected to the middle of the first support beam, and the other end is fixedly connected to the middle of the third support beam, one end of the second reinforcing beam is fixedly connected to the middle of the second support beam, and the other end is fixedly connected to the middle of the fourth support beam. The structure is simple and effectively increases the bearing capacity of the support frame 1.
[0032] In a preferred embodiment, the first support beam, the second support beam, the third support beam, the fourth support beam, the first reinforcement beam and the second reinforcement beam are all H-shaped steels, which are easy to obtain.
[0033] In a preferred embodiment, the mobile frame includes four support columns 2 and four running wheels 5. The bottom of each of the four corners of the support frame 1 is fixedly connected to a support column 2. The bottom of each support column 2 is provided with a running wheel 5. The moving direction of each running wheel 5 is the same as that of the first support beam, which is convenient for walking.
[0034] In a preferred embodiment, the coke tank cover maintenance device also includes two traction parts 6, one traction part 6 is fixedly connected to the middle part of the outer side of the second support beam, and the other traction part 6 is fixedly connected to the middle part of the outer side of the fourth support beam, which is convenient to use and can be pulled from two directions.
[0035] In a preferred embodiment, a traction hole 7 is provided in the middle of the traction part 6. The traction hole 7 is used for passing a guide chain of the power device. The traction hole 7 has a simple structure and is convenient for connection with the power device.
[0036] In a preferred embodiment, the coke tank cover maintenance device also includes four first flanges 3 and four second flanges 4. A first flange 3 is arranged at the bottom of a support column 2, and a second flange 4 is arranged at the top of a walking wheel 5. The first flange and the second flange 4 are fixedly connected by multiple bolts 8. The structure is simple and the manufacturing is convenient.
[0037] In a preferred embodiment, the coke tank cover maintenance device further includes a plurality of first connecting rods 9, and a first connecting rod 9 is connected between the bottoms of two adjacent support columns 2 to enhance the stability of the device.
[0038] In a preferred embodiment, the coke tank cover maintenance device also includes a plurality of second connecting rods 10, the bottom end of each second connecting rod 10 is used for fixed connection with the first connecting rod 9, and the other end is used for fixed connection with the middle part of the first reinforcing beam, so as to effectively enhance the mechanical properties of the device.
[0039] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A coke tank cover maintenance device, characterized in that: include: A supporting frame, the top of which is used to place a coke tank cover; A mobile frame is used to be placed on the coke tank electric locomotive track. The mobile frame is provided with a traction part, and the traction part is used to be connected with the guide chain of the power device and move under the traction of the power device.
2. The coke tank cover inspection device according to claim 1 is characterized in that: The support frame includes a first support beam, a second support beam, a third support beam and a fourth support beam, and the first support beam, the second support beam, the third support beam and the fourth support beam are fixedly connected end to end in sequence to form a rectangular frame.
3. The coke tank cover inspection device according to claim 2 is characterized in that: The support frame also includes a first reinforcement beam and a second reinforcement beam, one end of the first reinforcement beam is fixedly connected to the middle part of the first support beam, and the other end is fixedly connected to the middle part of the third support beam, one end of the second reinforcement beam is fixedly connected to the middle part of the second support beam, and the other end is fixedly connected to the middle part of the fourth support beam.
4. The coke tank cover inspection device according to claim 3 is characterized in that: The first support beam, the second support beam, the third support beam, the fourth support beam, the first reinforcement beam and the second reinforcement beam are all H-shaped steels.
5. The coke tank cover inspection device according to claim 4 is characterized in that: The mobile frame includes four support columns and four running wheels. The bottom of each of the four corners of the support frame is fixedly connected to a support column, and the bottom of each support column is provided with a running wheel. The moving direction of each running wheel is the same as the direction of the first support beam.
6. The coke tank cover inspection device according to claim 5 is characterized in that: It also includes two traction parts, one of which is fixedly connected to the middle part of the outer side of the second support beam, and the other of which is fixedly connected to the middle part of the outer side of the fourth support beam.
7. The coke tank cover inspection device according to claim 6 is characterized in that: A traction hole is provided in the middle of the traction part, and the traction hole is used for the guide chain of the power device to pass through.
8. The coke tank cover inspection device according to claim 7 is characterized in that: It also includes four first flanges and four second flanges. A first flange is arranged at the bottom of one of the support columns, a second flange is arranged at the top of one of the walking wheels, and the first flange is fixedly connected to the second flange by a plurality of bolts.
9. The coke tank cover inspection device according to claim 8, characterized in that: It also includes a plurality of first connecting rods, and a first connecting rod is connected between the bottoms of two adjacent support columns.
10. The coke tank cover inspection device according to claim 9, characterized in that: It also includes a plurality of second connecting rods, wherein the bottom end of each of the second connecting rods is used for fixed connection with the first connecting rod, and the other end is used for fixed connection with the middle part of the first reinforcing beam.