Multi-process integrated quenching device

Abstract

The utility model provides a multi-process integrated quenching device, which relates to the quenching technical field, and comprises a quenching box, a fixed disc and a circulation structure, the fixed disc is arranged on the inner side of the quenching box, a plurality of groups of buckle rings are arranged around the outer side of the fixed disc, two groups of fixed buckles are arranged on the inner side of each buckle ring, and a plurality of groups of heating rings are arranged on the inner side of the fixed disc. According to the multi-station machining device, through the multiple sets of heating rings and the rotating structures arranged on the outer side of the fixing disc, multi-station machining is achieved, the material quenching efficiency of the device is improved, the treatment period is shortened, the machining efficiency is improved, the machining cost is reduced, and the machining efficiency is improved. And the time required by the heating and quenching process is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of quenching, in particular to a multi-process integrated quenching device. Background Art

[0002] A multi-process integrated quenching device is a device used in industrial manufacturing. It is used to quench metal workpieces after heating them to the required quenching temperature. The solid solution treatment or heat treatment process with a rapid cooling process of materials such as aluminum alloys, copper alloys, titanium alloys, and tempered glass is usually called quenching. The current quenching device requires a large space for installation, and has fewer quenching stations. The quenching time required is too long and the efficiency is low. Therefore, in order to improve the quenching efficiency of the quenching device, a multi-process integrated quenching device is proposed. Utility Model Content

[0003] The utility model aims to solve the following problems existing in the prior art: the current quenching device requires a large space for installation, has few quenching stations, takes too long to quench, and has low efficiency.

[0004] In order to solve the problems existing in the prior art, the utility model provides a multi-process integrated quenching device, including a quenching box, a fixed disk and a circulation structure, a fixed disk is provided on the inner side of the quenching box, a plurality of groups of snap rings are provided around the outer side of the fixed disk, two groups of fixing buckles are provided on the inner side of the snap ring, a plurality of groups of heating rings are provided on the inner side of the fixed disk, two groups of circulation structures are provided on both sides of the quenching box, a plurality of groups of water spray outlets are equidistantly provided on both sides of the interior of the quenching box, and a protective arc plate is provided on the top of the quenching box.

[0005] Furthermore, a driving motor is provided on the front side of the quenching box, and an output end of the driving motor extends into the interior of the quenching box and is connected to a fixed disk. The fixed disk can be driven to rotate by the operation of the driving motor, so that quenching can be performed after the material is heated.

[0006] Furthermore, the fixing buckle includes a spring member and a clamping plate, and materials of different specifications can be fixed by the cooperation of the spring member and the clamping plate.

[0007] Furthermore, the circulation structure includes a water pump, a filtering system and a cooler. The water source at the bottom of the quenching box 1 can be extracted by the water pump, and the extracted water source is filtered and cooled by the filtering system and the cooler before being transmitted to the water spray port 7.

[0008] Furthermore, the input end of the water spray port extends into the interior of the circulation structure, and cooling water can be sprayed through the water spray port.

[0009] Furthermore, a handle is provided on the top of the protective arc plate, and the protective arc plate can be used to protect the processing area.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model realizes multi-station processing by means of multiple groups of heating rings and a rotating structure arranged outside a fixed disk, improves the quenching efficiency of the device on materials, reduces the processing cycle, and reduces the time required for the heating and quenching processes.

[0012] The utility model can cover the quenching area through the pulled out protective arc plate, thereby effectively blocking the splash and sparks generated during quenching, reducing the threat to the surrounding environment and operators, and at the same time covering the quenching area can maintain temperature stability to a certain extent, help to improve the quenching effect and reduce unnecessary energy loss, secondly, the use of the protective arc plate can reduce the emission of heat, smoke and other substances to the outside, which helps to reduce environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the quenching box of the utility model;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the processing area of ​​the utility model;

[0016] Figure 4 It is a schematic diagram of a three-dimensional cross-sectional structure of a buckle ring of the utility model;

[0017] Figure numerals: 1, quenching box; 2, fixing plate; 3, snap ring; 4, fixing buckle; 5, heating ring; 6, circulation structure; 7, water spray nozzle; 8, protective arc plate. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0019] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.

[0020] Example 1

[0021] like Figure 1-4As shown, a multi-process integrated quenching device includes a quenching box 1, a fixed disk 2 and a circulation structure 6. The fixed disk 2 is provided on the inner side of the quenching box 1, and multiple groups of snap rings 3 are provided around the outer side of the fixed disk 2. Two groups of fixing buckles 4 are provided on the inner side of the snap ring 3, and multiple groups of heating rings 5 ​​are provided on the inner side of the fixed disk 2. Two groups of circulation structures 6 are provided on both sides of the quenching box 1. Multiple groups of water spray ports 7 are equidistantly provided on both sides of the interior of the quenching box 1, and a protective arc plate 8 is provided on the top of the quenching box 1.

[0022] Working principle description: the staff inserts the processing material into the buckle ring 3, clamps and fixes the processing material through the fixing buckle 4, and heats the processing material through the heating ring 5 during the clamping and fixing process. During the heating process, the driving motor can drive the fixed disk 2 to rotate, and the rotation of the fixed disk 2 can drive multiple stations to rotate, and at the same time, the heated material is brought into the cooling water inside the quenching box 1. At this time, the staff can insert the processing material into other buckle rings 3, thereby realizing multi-station processing, improving the quenching efficiency of the device for the material, reducing the processing cycle, and saving processing space. During the quenching process, the circulating structure 6 can be used to The cooling water is extracted and filtered, and the treated cooling water is transmitted to the water nozzle 7, and the cooling water is sprayed by the water nozzle 7 to improve the quenching efficiency of the workpiece. During the quenching process, the staff can pull out the protective arc plate 8. The pulled out protective arc plate 8 can cover the quenching area, thereby effectively blocking the splash and sparks generated during quenching, reducing the threat to the surrounding environment and operators. At the same time, covering the quenching area can maintain temperature stability to a certain extent, which helps to improve the quenching effect and reduce unnecessary energy loss. Secondly, the use of the protective arc plate 8 can reduce the emission of heat, smoke and other substances to the outside, which helps to reduce environmental pollution.

[0023] The quenching box 1 is mainly used to provide a quenching area for the material. When selected, a driving motor is provided on the front of the quenching box 1 , and the output end of the driving motor extends to the inside of the quenching box 1 and is connected to the fixed plate 2 .

[0024] The fixing plate 2 is mainly used to support the buckle ring 3 and the heating ring 5. When selecting, a conventional one can be selected from the prior art according to the needs.

[0025] The snap ring 3 is mainly used to provide an installation area for the fixing buckle 4. When selecting, a conventional selection can be made in the prior art according to the needs.

[0026] The fixing buckle 4 is mainly used to clamp and fix the processing material. When selected, the fixing buckle 4 includes a spring member and a clamping plate. The spring member and the clamping plate cooperate to fix materials of different specifications.

[0027] The heating ring 5 is mainly used to heat the processing material. When selecting, a conventional one can be selected from the existing technology according to the needs.

[0028] The circulation structure 6 is mainly used for circulating cooling water. When selected, the circulation structure 6 includes a water pump, a filtering system and a cooler.

[0029] The water spray port 7 is mainly used for spraying cooling water. When selected, the input end of the water spray port 7 extends to the inside of the circulation structure 6.

[0030] The arc protection plate 8 is mainly used to protect the quenching area. When selected, a handle is provided on the top of the arc protection plate 8.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A multi-step integrated quenching device, comprising a quenching box (1), a fixed plate (2) and a circulation structure (6), characterized in that: A fixed disk (2) is provided on the inner side of the quenching box (1), a plurality of groups of snap rings (3) are provided around the outer side of the fixed disk (2), two groups of fixing buckles (4) are provided on the inner side of the snap ring (3), a plurality of groups of heating rings (5) are provided on the inner side of the fixed disk (2), two groups of circulation structures (6) are provided on both sides of the quenching box (1), a plurality of groups of water spray ports (7) are equidistantly provided on both sides of the interior of the quenching box (1), and a protective arc plate (8) is provided on the top of the quenching box (1).

2. The multi-step integrated quenching device according to claim 1, characterized in that: A driving motor is provided on the front of the quenching box (1), and an output end of the driving motor extends into the interior of the quenching box (1) and is connected to a fixed disk (2).

3. The multi-step integrated quenching device according to claim 1, characterized in that: The fixing buckle (4) comprises a spring element and a clamping plate.

4. The multi-step integrated quenching device according to claim 1, characterized in that: The circulation structure (6) includes a water pump, a filtering system and a cooler.

5. The multi-step integrated quenching device according to claim 1, characterized in that: The input end of the water spray port (7) extends into the interior of the circulation structure (6).

6. The multi-step integrated quenching device according to claim 1, characterized in that: A handle is provided on the top of the arc protection plate (8).

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