Speed reducer box body with good cooling performance

Abstract

The utility model relates to a speed reducer box body with good cooling performance, which comprises a box body, an oil pump and a plate cooler are fixedly arranged on the outer side of the box body, an oil pipeline is arranged between the oil pump and the plate cooler, an oil inlet pipeline is further arranged on the oil pump, an oil outlet pipeline is arranged on the plate cooler, and the oil inlet pipeline is communicated with the oil outlet pipeline. An oil outlet pipeline is arranged in the box body, the oil outlet pipeline is connected with distribution pipeline mechanisms which are communicated to a plurality of positions in the box body, the box body is detachably connected with an input shaft mounting seat, and the input shaft mounting seat is provided with a water circulation internal cooling mechanism. The temperature of the whole speed reducer box body is effectively reduced, and the operation stability and reliability of the speed reducer are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a reducer housing with good cooling performance. Background Art

[0002] The traditional reducer housing generates a lot of heat due to the gears and bearings during operation. If the heat is not dissipated in time, the temperature inside the housing may be too high, thus affecting the working efficiency and service life of the reducer. The existing heat dissipation methods mostly use natural heat dissipation or simple air cooling systems. This method has low heat dissipation efficiency and cannot meet the needs of high-power and high-load reducers.

[0003] In recent years, in order to improve the heat dissipation effect of the reducer, some technical solutions have adopted the method of built-in cooling device, such as oil cooling system and water cooling system. However, these systems are often complex in structure, high in maintenance cost, and have limited heat dissipation effect. Therefore, developing a reducer housing with a simpler structure, good cooling effect and easy maintenance has become an urgent problem to be solved by technicians in this field. Utility Model Content

[0004] The utility model provides a speed reducer housing with good cooling performance, which solves the above problems existing in the use process of the prior art.

[0005] The technical solution of the utility model is achieved as follows: a reducer case with good cooling performance comprises a case, an oil pump and a plate cooler are fixedly arranged on the outside of the case, an oil pipeline is arranged between the oil pump and the plate cooler, the oil pump is also provided with an oil inlet pipeline, the plate cooler is provided with an oil outlet pipeline, the oil outlet pipeline is connected to a distribution pipeline mechanism leading to multiple positions inside the case, an input shaft mounting seat is detachably connected to the case, and a water circulation internal cooling mechanism is arranged on the input shaft mounting seat.

[0006] Preferably, the water circulation internal cooling mechanism comprises a water cooling cavity opened in the input shaft mounting seat, and the input shaft mounting seat is provided with a water inlet joint and a water outlet joint leading into the water cooling cavity.

[0007] Preferably, the input shaft mounting seat is provided with heat dissipation ribs in a spiral shape in the water cooling cavity, and the water inlet joint and the water outlet joint are respectively located on two sides of the water cooling cavity.

[0008] Preferably, the outer end of the heat dissipation rib penetrates through the input shaft mounting seat.

[0009] Preferably, the input shaft mounting seat has an input shaft mounting hole, the input shaft mounting seat has a heat dissipation groove in the middle of the inner wall of the input shaft mounting hole, and the inner end of the heat dissipation rib located at the heat dissipation groove penetrates into the heat dissipation groove.

[0010] Preferably, the distribution pipeline mechanism includes a multi-way water seat, the oil outlet pipeline is connected to the multi-way water seat, the multi-way water seat is connected to at least two oil inlet pipes, the oil inlet pipes pass into the casing, the multi-way water seat is also connected to an auxiliary oil inlet pipe, the input shaft mounting seat is provided with an oil inlet leading to the input shaft mounting hole, and the auxiliary oil inlet pipe is connected to the oil inlet.

[0011] Preferably, an oil filter is connected to the oil inlet pipeline.

[0012] In summary, the beneficial effects of the present invention are:

[0013] 1. The utility model inputs lubricating oil through an oil pump, the lubricating oil is cooled through a plate cooler, and then enters the box body through a distribution pipeline mechanism. In addition, the utility model is also provided with a water circulation internal cooling mechanism on the input shaft mounting seat. The utility model has a simple structure and combines the two cooling methods of oil cooling and water cooling, which effectively reduces the temperature of the entire reducer box body and improves the operating stability and reliability of the reducer.

[0014] 2. The oil pump and plate cooler are located outside the box, and the structure of the pipe connections is not complicated, which is convenient for maintenance. The input shaft mounting seat is detachably connected to the box, which is convenient for disassembly and maintenance.

[0015] 3. This utility model can flexibly adjust the configuration of the cooling system according to the actual working conditions, such as adjusting the speed of the oil pump and the water circulation internal cooling mechanism to adapt to different working environments and load requirements. Effective temperature control can reduce component damage caused by overheating, thereby extending the overall service life of the reducer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is the front view of the utility model;

[0018] Figure 2 It is a top view of the utility model;

[0019] Figure 3 It is a left view of the utility model;

[0020] Figure 4 It is a schematic cross-sectional structure diagram of the input shaft mounting seat part of the utility model;

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the input shaft mounting seat in the utility model;

[0022] Figure 6 It is a cross-sectional three-dimensional structural schematic diagram of the input shaft mounting seat in the utility model.

[0023] In the figure: 1. casing; 2. oil pump; 3. plate cooler; 41. oil pipeline; 42. oil inlet pipeline; 43. oil outlet pipeline; 51. multi-way water seat; 52. oil inlet pipe; 53. auxiliary oil inlet pipe; 6. oil filter; 7. input shaft mounting seat; 71. water cooling cavity; 72. water inlet joint; 73. water outlet joint; 74. heat dissipation rib; 75. input shaft mounting hole; 76. heat dissipation groove; 77. oil inlet; 81. bearing; 82. oil drain valve; 83. oil cup; 84. air filter. DETAILED DESCRIPTION

[0024] The following will be combined with the attached embodiment of the present utility model Figure 1-6 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] like Figures 1 to 6 As shown, the utility model discloses a reducer case with good cooling performance, including a case 1, an oil pump 2 and a plate cooler 3 are fixedly arranged on the outer side of the case 1, an oil pipeline 41 is arranged between the oil pump 2 and the plate cooler 3, the oil pump 2 is also provided with an oil inlet pipeline 42, and the plate cooler 3 is provided with an oil outlet pipeline 43, and the oil outlet pipeline 43 is connected to a distribution pipeline mechanism that leads to multiple positions inside the case 1. The specific position of the distribution pipeline mechanism leading to the inside of the case 1 is set according to the position of the rotating shaft gear in the case 1, so as to cover as much of the rotating shaft and gear as possible for lubrication. In addition, in the utility model, an input shaft mounting seat 7 is detachably connected to the case 1 through a flange structure, and a water circulation internal cooling mechanism is provided on the input shaft mounting seat 7.

[0027] The utility model inputs lubricating oil through the oil pump 2, the lubricating oil is cooled through the plate cooler 3, and then enters the housing 1 through the distribution pipeline mechanism. In addition, the utility model is also provided with a water circulation internal cooling mechanism on the input shaft mounting seat 7. The utility model combines the two cooling methods of oil cooling and water cooling, effectively reduces the temperature of the entire reducer housing 1, and improves the operating stability and reliability of the reducer.

[0028] Specifically, the water circulation internal cooling mechanism includes a water cooling cavity 71 opened in the input shaft mounting seat 7, and a water inlet joint 72 and a water outlet joint 73 leading to the water cooling cavity 71 are provided on the input shaft mounting seat 7. The water inlet joint 72 and the water outlet joint 73 are connected with an external water source to form a water circulation. The cooling water enters the water cooling cavity 71 to dissipate the heat of the input shaft mounting seat 7. Because the input shaft mounting seat 7 is for the input shaft to be installed, the input shaft speed of the reducer is generally faster, so the heat generated is also relatively large. Specially water cooling the input shaft mounting seat 7 is beneficial to improving the service life of the internal structure of the input shaft mounting seat 7.

[0029] Furthermore, the input shaft mounting seat 7 is provided with heat dissipation ribs 74 in a spiral shape in the water cooling cavity 71, and the water inlet joint 72 and the water outlet joint 73 are respectively located on both sides of the water cooling cavity 71, and the outer end of the heat dissipation rib 74 also penetrates through the input shaft mounting seat 7. Further, the input shaft mounting seat 7 has an input shaft mounting hole 75, and the input shaft mounting seat 7 has a heat dissipation groove 76 at the middle position of the inner side wall of the input shaft mounting hole 75, and the two sides of the input shaft mounting hole 75 are used to install the input shaft bearing 81, and the input shaft bearing 81 is used for the input shaft to be installed in the input shaft mounting hole 75, wherein the inner end of the heat dissipation rib 74 located at the heat dissipation groove 76 penetrates into the heat dissipation groove 76, and the provision of the heat dissipation rib 74 is conducive to better taking away the heat of the input shaft mounting seat 7 during the circulation of cooling water, and cooling it efficiently.

[0030] In the present invention, the distribution pipeline mechanism includes a multi-pass water seat 51, the oil outlet pipeline 43 is connected to the multi-pass water seat 51, and at least two oil inlet pipes 52 are connected to the multi-pass water seat 51. Each oil inlet pipe 52 is connected to a different position in the housing 1. The position where the oil inlet pipe 52 is connected to the housing 1 is preferably the rotation position of the bearing and the rotating shaft in the reduction housing or the meshing position of the gears. In addition, a secondary oil inlet pipe 53 is connected to the multi-pass water seat 51, and an oil inlet 77 connected to the input shaft mounting hole 75 is opened on the input shaft mounting seat 7. The auxiliary oil inlet pipe 53 is connected to the oil inlet port 77, which is used to lubricate the input shaft and the input shaft bearing inside the input shaft mounting seat 7. A flow channel is provided inside the multi-way water seat 51 to connect the oil outlet pipeline 43 with each oil inlet pipe 52 and the auxiliary oil inlet pipe 53, so that the lubricating oil can flow into the housing 1 and the input shaft mounting seat 7, and the lubricating oil flowing into the input shaft mounting seat 7 will eventually flow into the housing 1. The input shaft mounting seat 7 is provided with an oil seal 85 at the end of the input shaft mounting hole 75 away from the housing 1 to prevent the lubricating oil from flowing out.

[0031] An oil drain valve 82 is provided on one side of the housing 1, which is opened when the lubricating oil in the housing needs to be discharged. In addition, an oil cup 83 is provided on the top of the housing 1, and an air filter 84 is provided on the oil cup 83. These are conventional designs of the reducer housing 1 and will not be described in detail here.

[0032] In the present utility model, the oil inlet pipeline 42 is connected to an oil filter 6, and the oil filter 6 is used to filter the lubricating oil introduced from the outside.

[0033] It should also be pointed out that the terms used in the present invention, such as "front", "rear", "vertical", "horizontal", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A reducer housing with good cooling performance, comprising a housing, characterized in that: An oil pump and a plate cooler are fixedly arranged on the outside of the box body, an oil pipeline is arranged between the oil pump and the plate cooler, the oil pump is also provided with an oil inlet pipeline, the plate cooler is provided with an oil outlet pipeline, the oil outlet pipeline is connected to a distribution pipeline mechanism leading to multiple positions inside the box body, an input shaft mounting seat is detachably connected to the box body, and a water circulation internal cooling mechanism is arranged on the input shaft mounting seat.

2. A reducer housing with good cooling performance according to claim 1, characterized in that: The water circulation internal cooling mechanism comprises a water cooling cavity opened in the input shaft mounting seat, and the input shaft mounting seat is provided with a water inlet joint and a water outlet joint leading into the water cooling cavity.

3. A reducer housing with good cooling performance according to claim 2, characterized in that: The input shaft mounting seat is provided with heat dissipation ribs in a spiral shape in the water cooling cavity, and the water inlet joint and the water outlet joint are respectively located on two sides of the water cooling cavity.

4. A reducer housing with good cooling performance according to claim 3, characterized in that: The outer end of the heat dissipation rib penetrates through the input shaft mounting seat.

5. A reducer housing with good cooling performance according to claim 4, characterized in that: The input shaft mounting seat has an input shaft mounting hole therein, and the input shaft mounting seat has a heat dissipation groove at the middle position of the inner side wall of the input shaft mounting hole, and the inner end of the heat dissipation rib located at the heat dissipation groove penetrates into the heat dissipation groove.

6. A reducer housing with good cooling performance according to claim 1, characterized in that: The distribution pipeline mechanism includes a multi-way water seat, the oil outlet pipeline is connected to the multi-way water seat, the multi-way water seat is connected to at least two oil inlet pipes, the oil inlet pipes are connected to the box body, the multi-way water seat is also connected to an auxiliary oil inlet pipe, the input shaft mounting seat is provided with an oil inlet port connected to the input shaft mounting hole, and the auxiliary oil inlet pipe is connected to the oil inlet port.

7. A reducer housing with good cooling performance according to claim 1, characterized in that: The oil inlet pipeline is connected with an oil filter.

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