Auxiliary monitoring device for firing parameters of cement kiln

By designing a monitoring device with brush strips in the cement kiln, the problem of the scale of thermocouple protective sleeve affecting temperature measurement is solved, real-time and continuous cleaning in high-temperature environments is achieved, ensuring the accuracy of temperature measurement and the continuous operation of production equipment.

CN222784207UActive Publication Date: 2025-04-22TONGLING SHANGFENG CEMENT CO LTD
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Patent Information

Application Number
CN202421335807.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-22
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The protective sleeves of thermocouples in cement kilns affect the accuracy of temperature measurement due to scaling, and the prior art is difficult to achieve real-time and continuous cleaning in high-temperature environments.

Method used

A cement kiln firing parameter auxiliary monitoring device is designed. By connecting the installation ring to the outer wall of the thermocouple and setting brush strips on the inner wall of the mounting ring, the motor drives the screw to rotate, and drive the installation ring and brush strips to move the scale of the outer wall of the thermocouple protective sleeve horizontally to achieve real-time cleaning.

Benefits of technology

The device can clean the thermocouple's protective sleeve in real time and continuously during the continuous operation of the cement kiln, avoiding shutdown and cleaning, ensuring the accuracy of temperature measurement and continuous operation of production equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of monitoring devices, in particular to an auxiliary monitoring device for firing parameters of a cement kiln. According to the technical scheme, the device comprises a motor, a wire holder, a mounting ring, a screw rod, a thermode and a lantern ring, a protective sleeve is inserted in the wire holder, the thermode is arranged in the protective sleeve, one end of the thermode is provided with a wiring end connected with the protective sleeve, one end of the wire holder is provided with the motor, and the output end of the motor is provided with the screw rod. The outer side of the protective sleeve is sleeved with a mounting ring, a first brush strip is arranged on the inner wall of the mounting ring, a threaded block is mounted in the mounting ring in an embedded mode, and one end of the threaded rod is rotationally inserted into the threaded block. According to the utility model, the outer side of the protective sleeve of the thermocouple is sleeved with the mounting ring, and the brush strip I is driven to scrape the scale on the outer wall of the protective sleeve, so that the problems that the heat resistance outside the thermocouple is increased by the scale, the heat conducted from a working medium to the thermocouple is reduced, and the temperature measurement accuracy is influenced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of monitoring devices, in particular to an auxiliary monitoring device for cement kiln burning parameters. Background Art

[0002] Raw materials such as limestone, clay, iron ore, etc. are crushed into appropriate particle sizes, and different types of raw materials are mixed together. The mixed raw materials are sent to the cement kiln for high-temperature calcination. In the cement kiln, the raw materials undergo chemical reactions at high temperatures to form a molten material called clinker.

[0003] Thermocouples play an important role in the process of cement kiln burning. Thermocouples are used to measure the temperature of various parts inside the cement kiln. By monitoring the temperature of different areas, production personnel can understand the temperature distribution of cement clinker in real time during the calcination process.

[0004] There are a lot of chemical substances inside the cement kiln, such as dust, soot, and powder. Various solid particles adhere to the surface of the thermocouple protective cover and gradually deposit to form scaling. Scaling will increase the thermal resistance of the thermocouple outside, reduce the heat conducted from the working medium to the thermocouple, and reduce the actual temperature surface area that the thermocouple contacts, thus affecting the accuracy of temperature measurement. For this reason, we propose a cement kiln firing parameter auxiliary monitoring device to solve the existing problems. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a cement kiln firing parameter auxiliary monitoring device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary monitoring device for cement kiln firing parameters, comprising a motor, a terminal block, a mounting ring, a screw, a thermode and a sleeve ring, a protective sleeve being inserted into the terminal block, a thermode being arranged inside the protective sleeve, a terminal connected to the opening end of the protective sleeve being arranged at one end of the thermode, a motor being arranged at one end of the terminal block, a screw being arranged at the output end of the motor, a mounting ring being sleeved on the outer side of the protective sleeve, brush strips distributed in a ring array being arranged on the inner wall of the mounting ring, a threaded block being embedded and installed inside the mounting ring, and one end of the screw being rotatably inserted into the threaded block.

[0007] Preferably, the outer side of the thermode is sheathed with an insulating sleeve located inside the protective sleeve. The insulating sleeve effectively isolates the measured medium from the external environment, prevents leakage or short circuit when the thermode contacts the medium, and ensures accurate temperature measurement without being affected by external interference or pollutants.

[0008] Preferably, a fixing ring is sleeved on the outer side of the wiring seat, and the inner wall of the fixing ring is provided with mounting holes distributed in a circular array. The fixing ring is fixed to the mounting base of the cement kiln, and the fixing parts are plugged in through the mounting holes.

[0009] Preferably, the screw rod is rotatably mounted with the wiring seat via a bearing. The screw rod is rotatably mounted inside the wiring seat via a bearing.

[0010] Preferably, a slider is provided at the lower end of the mounting ring, a sliding seat is provided at one end of the wiring seat, the slider is slidably mounted on the outer wall of the sliding seat, and a limiting ring with a radius greater than the inner diameter of the threaded block is provided at one end of the screw. The mounting ring is slidably mounted on the upper end of the sliding seat through the slider, the mounting ring is slidably guided, and the limiting ring prevents the threaded block from completely separating from the screw, and limits the limiting ring.

[0011] Preferably, a connection block is provided at the upper end of the mounting ring, and symmetrically distributed collars are provided at the lower end of the connection block. The collars are all sleeved on the outside of the screw and are located on both sides of the threaded block. The inner wall of the collar is provided with two brush strips distributed in a ring array. The two brush strips on the inner wall of the collar brush away the scale adhered to the outer wall of the screw, and when the threaded block moves, the scale adhered to the outer wall of the screw on the moving path is brushed away.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model sleeves a mounting ring on the outer wall of the thermocouple, and a brush strip is arranged on the inner wall of the mounting ring. By driving the scaling to move laterally on the outer wall of the thermocouple protective sleeve, the brush strip scrapes off the scaling on the outer wall of the thermocouple protective sleeve. There is no need to stop the machine for cleaning. The protective sleeve of the thermocouple can be cleaned in real time and continuously during the continuous operation of the cement kiln, so as to maintain the continuous operation of the production equipment and ensure that the production process is not affected by the cleaning operation. Through regular cleaning, the thermocouple will maintain more accurate and stable temperature measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0015] Figure 2 It is a right side perspective structural diagram of the present invention;

[0016] Figure 3 It is a left side perspective structural diagram of the present utility model;

[0017] Figure 4 It is a schematic diagram of a partial main cross-sectional three-dimensional structure of the protective cover of the utility model.

[0018] Figure numerals: 1. motor; 2. terminal; 3. terminal block; 4. fixing ring; 5. slider; 6. slide seat; 7. mounting ring; 8. protective cover; 9. screw; 10. limiting ring; 11. threaded block; 12. insulating sleeve; 13. brush strip one; 14. hot electrode; 15. connecting block; 16. collar; 17. brush strip two. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figure 1-Figure 4 As shown, the utility model proposes a cement kiln firing parameter auxiliary monitoring device, including a motor 1, a terminal block 3, a mounting ring 7, a screw 9, a thermode 14 and a sleeve ring 16, a protective sleeve 8 is inserted into the terminal block 3, a thermode 14 is arranged inside the protective sleeve 8, an insulating sleeve 12 located inside the protective sleeve 8 is sleeved on the outer side of the thermode 14, a terminal 2 connected to the open end of the protective sleeve 8 is arranged at one end of the thermode 14, a fixing ring 4 is sleeved on the outer side of the terminal block 3, and mounting holes distributed in a ring array are opened on the inner wall of the fixing ring 4, and the terminal block A motor 1 is arranged at one end of the motor 1, a screw 9 is arranged at the output end of the motor 1, the screw 9 is rotatably installed with the terminal block 3 through a bearing, a mounting ring 7 is sleeved on the outer side of the protective sleeve 8, a brush strip 13 distributed in a ring array is arranged on the inner wall of the mounting ring 7, a threaded block 11 is embedded and installed inside the mounting ring 7, one end of the screw 9 is rotatably inserted into the threaded block 11, a slider 5 is arranged at the lower end of the mounting ring 7, a slide seat 6 is arranged at one end of the terminal block 3, the slider 5 is slidably installed on the outer wall of the slide seat 6, and a limit ring 10 with a radius larger than the inner diameter of the threaded block 11 is arranged at one end of the screw 9.

[0021] Implementation steps based on Example 1: When the thermocouple's hot electrode 14 contacts the high-temperature area in the cement kiln, a thermoelectric effect will be generated between the two different metals. This thermoelectric effect will cause a small electromotive force to be generated at the joint. By connecting the thermocouple to the terminal 2 of a measuring instrument, the generated small electromotive force can be measured. By converting the measured electromotive force value into a temperature value, the temperature at the location of the thermocouple can be determined. A specially designed rotary joint assembly is used so that the signal can be transmitted to the fixedly installed measuring device while the rotary kiln rotates;

[0022] When scale forms on the outer wall of the protective sleeve 8, the motor 1 drives the screw 9 to rotate, pushing the threaded block 11, so that the mounting ring 7 drives a pair of brushes to brush off the scale on the outer wall of the protective sleeve 8. When the cement kiln is in operation, the equipment can still operate, avoiding the inconvenience of stopping for cleaning and the danger of high temperature. The heat energy is effectively transferred, and the thermal parameters of the cement kiln are effectively and accurately monitored.

[0023] like Figure 1-Figure 4 As shown, compared with the first embodiment, the cement kiln firing parameter auxiliary monitoring device proposed by the utility model further includes: a connecting block 15 is arranged at the upper end of the mounting ring 7, and a symmetrically distributed sleeve 16 is arranged at the lower end of the connecting block 15, and the sleeves 16 are all sleeved on the outside of the screw 9, and the sleeves 16 are located on both sides of the threaded block 11, and the inner wall of the sleeve 16 is provided with brush strips 17 distributed in a ring array.

[0024] In this embodiment, when the mounting ring 7 moves, the sleeve ring 16 is driven to move synchronously, and the brush strip 17 on the inner wall of the sleeve ring 16 brushes away the scale on the outer wall of the screw 9, avoiding severe wear on the threads of the outer wall of the screw 9 and the inner wall of the threaded block 11, thereby playing an effective role in protecting the threads of the screw 9 and the threaded block 11 and reducing the loss of cleaning equipment.

[0025] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A cement kiln firing parameter auxiliary monitoring device, comprising a motor (1), a terminal block (3), a mounting ring (7), a screw (9), a hot electrode (14) and a sleeve ring (16), characterized in that: A protective sleeve (8) is inserted into the interior of the terminal block (3), a thermode (14) is arranged inside the protective sleeve (8), one end of the thermode (14) is arranged with a terminal (2) connected to the open end of the protective sleeve (8), a motor (1) is arranged at one end of the terminal block (3), a screw (9) is arranged at the output end of the motor (1), a mounting ring (7) is sleeved on the outer side of the protective sleeve (8), the inner wall of the mounting ring (7) is provided with brush strips (13) distributed in a ring array, a threaded block (11) is embedded and installed inside the mounting ring (7), and one end of the screw (9) is rotatably inserted into the interior of the threaded block (11).

2. The cement kiln firing parameter auxiliary monitoring device according to claim 1 is characterized in that: The outer side of the hot electrode (14) is sleeved with an insulating sleeve (12) located inside the protective sleeve (8).

3. The cement kiln firing parameter auxiliary monitoring device according to claim 1 is characterized in that: A fixing ring (4) is sleeved on the outside of the wiring seat (3), and the inner wall of the fixing ring (4) is provided with mounting holes distributed in a ring array.

4. The cement kiln firing parameter auxiliary monitoring device according to claim 1 is characterized in that: The screw rod (9) is rotatably mounted on the wiring seat (3) via a bearing.

5. The cement kiln firing parameter auxiliary monitoring device according to claim 1 is characterized in that: A slider (5) is provided at the lower end of the mounting ring (7), a slide seat (6) is provided at one end of the wiring seat (3), the slider (5) is slidably mounted on the outer wall of the slide seat (6), and a limiting ring (10) having a radius greater than the inner diameter of the threaded block (11) is provided at one end of the screw rod (9).

6. The cement kiln firing parameter auxiliary monitoring device according to claim 1 is characterized in that: The upper end of the mounting ring (7) is provided with a connecting block (15), and the lower end of the connecting block (15) is provided with symmetrically distributed collars (16), the collars (16) are all sleeved on the outside of the screw rod (9), and the collars (16) are located on both sides of the threaded block (11), and the inner wall of the collar (16) is provided with brush strips (17) distributed in a ring array.