Motor operation monitoring device

Abstract

The utility model discloses a motor operation monitoring device, which relates to the technical field of motors and comprises a motor body, a mounting seat is fixedly mounted on the bottom surface of the motor body, a cooling mechanism is fixedly mounted on the surface of one side of the motor body, and a detection mechanism for detecting the state of the motor is further arranged on the upper surface of the motor body. The detection mechanism comprises a controller body, the controller body is fixedly installed on the upper surface of the motor body, wire pipes are fixedly installed on the front face and the side surface of the controller body, a rotatable meshing disc is arranged at the tail end of the wire pipe on the side face of the controller body, and a rotating speed detector connected with the meshing disc is arranged in the wire pipe. The tail end of the wire pipe on the front side of the controller body is fixedly connected with a detection ring, the detection ring is arranged on the surface of the motor body in a sleeving mode, in the scheme, the detection mechanism and the cooling mechanism are arranged, temperature and rotating speed data of the motor can be obtained in real time, and visual feedback of the running state of the motor is provided for operators.

Description

Technical Field

[0001] The utility model relates to the field of motors, in particular to a motor operation monitoring device. Background Art

[0002] With the rapid development of industrial automation and the continuous advancement of modern industrial technology, the operating status of motors, as key power equipment, directly affects the efficiency and safety of the entire production line. Its operating status is crucial to the stability and efficiency of the entire system.

[0003] However, traditional motor monitoring methods often have problems such as incomplete monitoring and low monitoring accuracy, making it difficult to promptly detect and resolve abnormal conditions in motor operation. Utility Model Content

[0004] The purpose of the utility model is to provide a motor operation monitoring device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A motor operation monitoring device comprises a motor body, a mounting seat is fixedly mounted on the bottom surface of the motor body, a cooling mechanism is fixedly mounted on one side surface of the motor body, and a detection mechanism for detecting the motor state is also arranged on the upper surface of the motor body.

[0007] Furthermore, the detection mechanism includes: a controller body, the controller body is fixedly mounted on the upper surface of the motor body, the front and side surfaces of the controller body are fixedly mounted with wire tubes, a rotatable engaging disk is provided at the end of the wire tube on the side of the controller body, and a speed detector connected to the engaging disk is provided inside the wire tube.

[0008] Furthermore, a detection ring is fixedly connected to the end of the wire tube on the front side of the controller body, the detection ring is sleeved on the surface of the motor body, and a plurality of temperature detection blocks are arranged on the inner wall of the detection ring.

[0009] Furthermore, the cooling mechanism includes: a cooling box, a fan is provided on one side surface of the cooling box, a cooling plate is inlaid on one side surface of the cooling box, the fan is located on one side surface of the cooling plate, a partition is fixedly installed inside the cooling box, and the interior of the cooling box is divided into a water storage room and a drive room by the partition.

[0010] Furthermore, a water pump is fixedly installed inside the driving room, one end of the water pump is connected to the detection ring, a water channel is opened inside the detection ring, a water outlet and a water inlet connected to the water channel are provided on one side surface of the detection ring, and one end of the water pump is connected to the water inlet.

[0011] Furthermore, a water storage tank for storing coolant is provided on the inner bottom surface of the water storage room, and a return pipe for returning coolant is fixedly connected to the upper surface of the cooling box, and the other end of the return pipe is connected to the water outlet.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In this solution, by setting up a detection mechanism, the temperature and speed data of the motor can be obtained in real time. These data are processed by the controller body to provide the operator with intuitive feedback on the motor's operating status. Real-time temperature monitoring can promptly detect abnormal conditions such as motor overheating, thereby preventing motor damage or performance degradation caused by high temperature. At the same time, speed monitoring helps to understand the load status of the motor and avoid operating failures caused by overload or abnormal speed. This comprehensive real-time monitoring function greatly improves the operating safety of the motor and reduces potential risks;

[0014] 2. In this solution, a cooling mechanism is provided and a cooling plate and a fan are used in combination to effectively improve the heat dissipation efficiency of the motor. The coolant circulates to continuously absorb and take away the heat generated by the motor, ensuring that the motor maintains an appropriate temperature during operation. This efficient cooling system not only reduces the operating temperature of the motor, but also improves its overall performance and reduces performance degradation due to overheating. In addition, a stable temperature environment also helps to extend the service life of the motor and reduce aging or damage caused by high temperature. Therefore, an efficient cooling system provides a better operating environment for the motor and enhances its performance and life. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the detection mechanism structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the cooling mechanism structure of the utility model.

[0019] In the figure: 1. Motor body; 2. Mounting base; 3. Cooling box; 4. Controller body; 5. Wire tube; 6. Detection ring; 7. Detection gear plate; 8. Engaging plate; 9. Output shaft; 10. Return pipe; 11. Peephole; 12. Movable door; 13. Water pump; 14. Partition; 15. Water storage tank; 16. Pumping pipe; 17. Fan; 18. Cooling plate; 19. Speed ​​detector; 20. Water channel; 21. Temperature detection block; 22. Water outlet; 23. Water inlet. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figures 1 to 4 A motor operation monitoring device comprises a motor body 1, a cooling mechanism is fixedly mounted on one side surface of the motor body 1, a detection mechanism for detecting the motor state is also arranged on the upper surface of the motor body 1, a mounting seat 2 is fixedly mounted on the bottom surface of the motor body 1, the device can be mounted in the working area through the mounting seat 2 with bolts, and a rotatable output shaft 9 is arranged on one side surface of the mounting seat 2;

[0022] The detection mechanism includes: a controller body 4, which is fixedly mounted on the upper surface of the motor body 1, and a wire tube 5 is fixedly mounted on the front and side surfaces of the controller body 4, and a rotatable meshing disk 8 is arranged at the end of the wire tube 5 on the side of the controller body 4, and a speed detector 19 connected to the meshing disk 8 is arranged inside the wire tube 5, and the speed detector 19 is connected to the controller body 4 through a cable, and a detection toothed disk 7 meshing with the meshing disk 8 is sleeved on the surface of the output shaft 9, and a detection ring 6 is fixedly connected to the end of the wire tube 5 on the front of the controller body 4, and the detection ring 6 is sleeved on the surface of the motor body 1, and a plurality of temperature detection blocks 21 are arranged on the inner wall of the detection ring 6, and the temperature detection blocks 21 are connected to the controller body 4 through a cable;

[0023] The cooling mechanism comprises: a cooling box 3, a peephole 11 and an openable and closable movable door 12 are arranged on one side surface of the cooling box 3, a fan 17 is arranged on one side surface of the cooling box 3, a cooling plate 18 is inlaid on one side surface of the cooling box 3, the fan 17 is located on one side surface of the cooling plate 18, a partition 14 is fixedly installed inside the cooling box 3, the interior of the cooling box 3 is divided into a water storage room and a drive room by the partition 14, a water pump 13 is fixedly installed inside the drive room, a water inlet of the water pump 13 is connected to a water pumping pipe 16, and the end of the water pumping pipe 16 penetrates the partition The plate 14 is located inside the water storage room, the water outlet of the water pump 13 is connected to one side surface of the detection ring 6 through a water pipe, a water channel 20 is opened inside the detection ring 6, and one side surface of the detection ring 6 is provided with a water outlet 22 and a water inlet 23 connected to the water channel 20, one end of the water pipe at the water outlet of the water pump 13 is connected to the water inlet 23, a water storage tank 15 for storing coolant is opened on the inner bottom surface of the water storage room, and a return pipe 10 for returning coolant is fixedly connected to the upper surface of the cooling box 3, and the other end of the return pipe 10 is connected to the water outlet 22.

[0024] In this embodiment, first, the detection mechanism realizes comprehensive monitoring of the motor state through the controller body 4. The controller body 4 is a core component responsible for receiving and processing signals from various detection elements. On the upper surface of the motor body 1, the wire tubes 5 on the front and side of the controller body 4 are respectively used to connect the detection ring 6 and the speed detector 19. The detection ring 6 is sleeved on the surface of the motor body 1, and the temperature of the motor is detected in real time through multiple temperature detection blocks 21 on the inner wall. These temperature detection blocks 21 are connected to the controller body 4 through cables to ensure that the temperature data can be accurately transmitted to the controller for processing;

[0025] At the same time, the speed detector 19 is connected to the meshing disc 8 through the wire tube 5. When the motor is running, the output shaft 9 drives the detection gear disc 7 to rotate and meshes with the meshing disc 8. This meshing action enables the speed detector 19 to accurately capture the speed information and transmit it to the controller body 4 through the cable. The controller body 4 monitors and evaluates the running status of the motor in real time based on the received temperature and speed data;

[0026] On the other hand, the cooling mechanism is responsible for ensuring that the motor maintains a good heat dissipation state during operation. The cooling box 3 cools the coolant after absorbing heat through the cooling plate and fan inside it. The cooling plate 18 is located on one side of the fan 17 and can absorb the heat absorbed by the coolant. The fan 17 accelerates the air flow on the surface of the cooling plate 18 through the blowing effect, thereby improving the heat dissipation efficiency.

[0027] The interior of the cooling box 3 is divided into a water storage room and a drive room by a partition 14. The water pump 13 installed in the drive room is responsible for driving the circulation of the coolant. The water pump 13 extracts the coolant from the water storage tank 15 in the water storage room through the pumping pipe 16, and connects it to the water inlet 23 of the detection ring 6 through the movable door 12. The coolant flows through the water channel 20 inside the detection ring 6, contacts with the surface of the motor, absorbs and takes away the heat, and then the coolant flows out from the water outlet 22 and flows back to the water storage room of the cooling box 3 through the return pipe 10 to complete the cycle;

[0028] In this way, the cooling mechanism can effectively reduce the temperature of the motor during operation, ensuring that the motor can operate continuously and stably. At the same time, the real-time temperature and speed data provided by the detection mechanism enable the operator to understand the operating status of the motor in a timely manner, so as to take corresponding maintenance measures and extend the service life of the motor.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A motor operation monitoring device, comprising a motor body (1), characterized in that: A mounting seat (2) is fixedly mounted on the bottom surface of the motor body (1), a cooling mechanism is fixedly mounted on one side surface of the motor body (1), and a detection mechanism for detecting the state of the motor is also provided on the upper surface of the motor body (1); The detection mechanism comprises: a controller body (4), the controller body (4) being fixedly mounted on the upper surface of the motor body (1), a wire tube (5) being fixedly mounted on the front and side surfaces of the controller body (4), a rotatable engagement disk (8) being arranged at the end of the wire tube (5) on the side of the controller body (4), and a rotation speed detector (19) connected to the engagement disk (8) being arranged inside the wire tube (5); The cooling mechanism comprises: a cooling box (3), a fan (17) being arranged on one side surface of the cooling box (3), a cooling plate (18) being inlaid on the side surface of the cooling box (3), the fan (17) being located on one side surface of the cooling plate (18), a partition (14) being fixedly installed inside the cooling box (3), and the inside of the cooling box (3) being divided into a water storage room and a drive room via the partition (14).

2. A motor operation monitoring device according to claim 1, characterized in that: A detection ring (6) is fixedly connected to the end of the wire tube (5) on the front side of the controller body (4); the detection ring (6) is sleeved on the surface of the motor body (1); and a plurality of temperature detection blocks (21) are arranged on the inner wall of the detection ring (6).

3. A motor operation monitoring device according to claim 1, characterized in that: A water pump (13) is fixedly installed inside the driving room, one end of the water pump (13) is connected to the detection ring (6), a water passage (20) is provided inside the detection ring (6), a water outlet (22) and a water inlet (23) which are in communication with the water passage (20) are provided on one side surface of the detection ring (6), and one end of the water pump (13) is connected to the water inlet (23).

4. A motor operation monitoring device according to claim 3, characterized in that: The inner bottom surface of the water storage room is provided with a water storage tank (15) for storing coolant, and the upper surface of the cooling box (3) is fixedly connected with a return pipe (10) for returning the coolant, and the other end of the return pipe (10) is connected to the water outlet (22).

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