Double-sided sizing device applied to main-grid-free battery string and production equipment
By applying and curing operations on the front and back of the main gateless battery string, the problem of low bonding strength of the welding tape is solved, and the adhesion strength between the battery cells and the welding tape and the conversion efficiency of the photovoltaic cell are improved.
Patent Information
- Application Number
- CN202421481589.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-26
AI Technical Summary
After the main gateless battery is serialized, the connection strength of the welding tape is low, resulting in a large connection resistance between the battery cell and the welding tape, low conversion efficiency and high defect rate.
A double-sided adhesive applying device and production equipment are designed, and the adhesive curing operations are performed separately on the front and back of the main gateless battery string, and the adhesion strength between the welding tape and the battery sheet is enhanced by using UV glue.
It effectively improves the adhesion strength of the string welding tape connection of the main gateless battery, reduces the connection resistance between the battery cell and the welding tape, improves the conversion efficiency of the photovoltaic cell and reduces the defect rate.
Smart Images

Figure CN222789692U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery string production equipment technology, and more specifically, to a double-sided gluing device and production equipment for use in gridless battery strings. Background Art
[0002] There are two main types of existing battery cell stringing technologies: the first is to apply adhesive to the battery cells to bond the solder ribbons and the battery cells into a string, and the second is to form an alloy by heating the solder ribbons and the battery cells with infrared lamps to connect them into a string.
[0003] When grid-less solar cells are strung together, the first method involves applying adhesive between the solar cell and the solder ribbon. This can easily lead to loose contact between the grid lines and the solder ribbon, resulting in high resistance and consequently, low photovoltaic cell conversion efficiency and a high defect rate. The second method results in lower alloy bonding strength between the solder ribbon and the solar cell, making it prone to desoldering and poor soldering, which reduces the cell's power output. Therefore, a double-sided adhesive application device and production equipment for grid-less solar cell strings are provided to address the problem of low solder ribbon bonding strength after grid-less solar cell strings are strung together. Utility Model Content
[0004] One of the objectives of this invention is to provide a double-sided gluing device and production equipment for use in gridless battery strings, so as to solve the problem of low solder strip connection strength after gridless battery strings are assembled.
[0005] The present invention relates to a double-sided coating device and production equipment for use in gridless battery strings, which can be achieved through the following technical solutions:
[0006] This utility model discloses a double-sided adhesive application device for gridless battery strings, comprising: a first-sided adhesive application and conveying assembly, which performs front-side adhesive application and curing on the solder strips of the gridless battery strings after they have been assembled; a flipping assembly, which is movably disposed above the rear end of the first-sided adhesive application and conveying assembly, which flips the gridless battery strings after front-side adhesive application and curing; a second-sided adhesive application and conveying assembly, which is disposed on the side of the first-sided adhesive application and conveying assembly, and performs reverse-side adhesive application and curing on the solder strips of the gridless battery strings disposed thereon; and a transfer assembly, which is movably disposed above the flipping assembly and the second-sided adhesive application and conveying assembly, which transfers the gridless battery strings after flipping by the flipping assembly to the second-sided adhesive application and conveying assembly.
[0007] The first and second side adhesive application conveying components each include a conveyor belt mechanism for conveying the gridless battery string disposed thereon. Sequentially arranged on the side of the conveyor belt mechanism are a photographing mechanism, an adhesive application mechanism, and a UV curing mechanism. The photographing mechanism sequentially photographs and positions the front or back of multiple battery cells passing below the gridless battery string. The adhesive application mechanism applies adhesive to the solder strips on the front or back of the gridless battery string based on the positioning information from the photographing mechanism. The UV curing mechanism cures the adhesive on the front or back of the gridless battery string after adhesive application.
[0008] In one embodiment, the conveyor belt mechanism includes a horizontally docked adsorption conveyor belt and a docking conveyor belt; the adsorption conveyor belt is capable of adsorbing gridless battery strings.
[0009] In one embodiment, the adsorption conveyor belt includes a first support; a vacuum adsorption chamber, a first drive motor, and a first transmission assembly respectively disposed on the first support, the first drive motor being connected to the first transmission assembly via a transmission belt; a first conveyor belt body disposed on the first transmission assembly and in contact with the vacuum adsorption chamber; and a sensing device disposed on the first support and at the front end of the first conveyor belt body.
[0010] In one embodiment, the photographing mechanism includes a first support base fixedly disposed on the side of the conveyor belt mechanism; an adjustment component disposed on the first support base; and a camera body disposed on the adjustment component and facing the first conveyor belt body.
[0011] In one embodiment, the adhesive application mechanism includes a second support base, which is fixedly disposed on the side of the conveyor belt mechanism and disposed at the opposite rear end of the photographing mechanism; an X-axis motion component disposed on the second support base; a first support frame movably disposed on the second support base and drivenly connected to the X-axis motion component; a Z-axis motion component disposed on the first support frame; a second support frame drivenly connected to the Z-axis motion component; a UVW alignment platform component and an adhesive application stencil component disposed sequentially below the second support frame, wherein the UVW alignment platform component performs precise fine-tuning of the position of the adhesive application stencil component according to the positioning information of the photographing mechanism; a stencil alignment and photographing component disposed below the adhesive application stencil component; and a lifting scraper assembly disposed on the second support frame and movably disposed above the adhesive application stencil component, which can contact the adhesive application stencil component to perform adhesive application.
[0012] In one embodiment, the lifting scraper assembly includes an X-axis motion mechanism and at least one lifting scraper mechanism; the X-axis motion mechanism is disposed on the second support frame; at least one of the lifting scraper mechanisms is drively connected to the X-axis motion mechanism and is disposed above the adhesive application steel mesh assembly.
[0013] In one embodiment, the UV curing mechanism includes a third support seat disposed on the side of the conveyor belt mechanism and at the opposite rear end of the adhesive application mechanism; and a UV lamp disposed on the third support seat and facing the first conveyor belt body.
[0014] In one embodiment, the flipping assembly includes two lifting mechanisms symmetrically arranged on the side of the conveyor belt mechanism; a flipping cylinder assembly disposed on one of the lifting mechanisms; and a first vacuum adsorption assembly whose two ends are respectively movably disposed on the two lifting mechanisms and is drively connected to the flipping cylinder assembly.
[0015] In one embodiment, the transfer assembly includes a Y-axis lateral movement mechanism disposed above the flipping assembly and the second surface adhesive transfer assembly; a first connecting plate movably disposed at both ends on the Y-axis lateral movement mechanism; an X-axis lateral movement mechanism disposed on the first connecting plate; a second connecting plate disposed on the X-axis lateral movement mechanism; a Z-axis lifting mechanism disposed on the second connecting plate; and a second vacuum adsorption assembly disposed on the Z-axis lifting mechanism and movable above the flipping assembly, which adsorbs the gridless battery string flipped over on the flipping assembly.
[0016] This utility model relates to a production equipment for gridless battery strings, which includes any of the double-sided adhesive application devices described in the present invention.
[0017] Compared with the prior art, the beneficial effects of this utility model on the double-sided coating device and production equipment applied to gridless battery strings are as follows:
[0018] This invention relates to a double-sided adhesive application device and production equipment for grid-less battery strings. After the solder strips and grid-less battery cells are strung together, an adhesive application operation is performed above the solder strips on both the front and back sides of the grid-less battery string. First, the front side of the strung battery cells is photographed and positioned. Then, the front UVW alignment platform assembly and adhesive application steel mesh assembly work together to real-time compensate for alignment and apply adhesive, which is then cured by a front UV lamp. Next, the grid-less battery cells are flipped so that the back side faces upwards using a flipping and transfer assembly. The back side of the strung battery cells is then photographed and positioned. Then, the reverse UVW alignment platform assembly and adhesive application steel mesh assembly work together to real-time compensate for alignment and apply adhesive, which is then cured by a back UV lamp. This allows the solder strips on both sides to adhere to the battery cells using UV adhesive, achieving a certain adhesion strength. This effectively solves the problem of low solder strip connection strength after the grid-less battery strings are strung together. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a double-sided adhesive application device for gridless battery strings according to the present invention, including an adsorption conveyor belt, a docking conveyor belt, a first photographing mechanism, a first adhesive application mechanism, a first UV curing mechanism, a flipping component, and a transfer component.
[0021] Figure 2 yes Figure 1 The diagram shows the structure of the adsorption conveyor belt.
[0022] Figure 3 yes Figure 1 The diagram shows the structure of the docking conveyor belt.
[0023] Figure 4 yes Figure 1 The diagram shows the structure of the first imaging mechanism.
[0024] Figure 5 yes Figure 1 The diagram shows the structure of the first adhesive application mechanism.
[0025] Figure 6 yes Figure 1 The diagram shows the structure of the first UV curing mechanism.
[0026] Figure 7 yes Figure 1 The diagram shows the structure of the flip-up component.
[0027] Figure 8 yes Figure 1 The diagram shows the structure of the transfer component.
[0028] The diagram shows: 10, first adhesive application conveyor assembly; 11, first conveyor belt mechanism; 111, adsorption conveyor belt; 1111, first support; 1112, vacuum adsorption chamber; 1113, first drive motor; 1114, first transmission assembly; 1115, first conveyor belt body; 1116, sensing device; 112, docking conveyor belt; 1121, second support; 1122, second drive motor; 1123, second transmission assembly; 1124, second conveyor belt body; 12, first imaging mechanism; 121, first support base; 122, adjustment assembly; 1221, X-axis adjustment base; 1222, Z-axis adjustment base; 1223, Y-axis adjustment base; 123, camera body; 13, first adhesive application mechanism; 131, second support base; 132, X-axis motion assembly; 133, first support frame; 13 4. Z-axis motion assembly; 135. Second support frame; 136. UVW alignment platform assembly; 137. Glue application steel mesh assembly; 138. Steel mesh alignment and imaging assembly; 139. Lifting scraper assembly; 14. First UV curing mechanism; 141. Third support base; 142. UV lamp; 20. Tilting assembly; 21. Lifting mechanism; 22. Tilting cylinder assembly; 23. First vacuum adsorption assembly; 231. Crossbeam; 232. First vacuum nozzle; 30. Transfer assembly; 31. Y-axis transverse movement mechanism; 32. First connecting plate; 33. X-axis transverse movement mechanism; 34. Second connecting plate; 35. Z-axis lifting mechanism; 36. Second vacuum adsorption assembly; 40. Second surface glue application conveying assembly; 41. Second conveyor belt mechanism; 42. Second imaging mechanism; 43. Second glue application mechanism; 44. Second UV curing mechanism. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only one part of the embodiments of this utility model, and not all of them. The components of the embodiments of this utility model described and shown in the accompanying drawings can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0031] See also Figure 1 As shown, this utility model discloses a double-sided adhesive application device for gridless battery strings, mainly used for fixing the solder ribbons on the gridless battery strings after they have been assembled. It includes a first-sided adhesive application conveying assembly 10, a flipping assembly 20, a transfer assembly 30, and a second-sided adhesive application conveying assembly 40. The first-sided adhesive application conveying assembly 10 performs adhesive application and curing operations on the solder ribbons on the front side of the gridless battery strings after they have been assembled. The flipping assembly 20 is movably disposed above the rear end of the first-sided adhesive application conveying assembly 10, and flips the gridless battery strings after the adhesive application and curing on the front side. The second-sided adhesive application conveying assembly 40 is disposed on the side of the first-sided adhesive application conveying assembly 10, and performs adhesive application and curing operations on the solder ribbons on the back side of the gridless battery strings disposed thereon. The transfer assembly 30 is movably disposed above the flipping assembly 20 and the second-sided adhesive application conveying assembly 40, and transfers the gridless battery strings flipped by the flipping assembly 20 onto the second-sided adhesive application conveying assembly 40.
[0032] See also Figure 1 As shown, in this embodiment, the first adhesive application conveying assembly 10 includes a first conveyor belt mechanism 11, a first photographing mechanism 12, a first adhesive application mechanism 13, and a first UV curing mechanism 14. The first conveyor belt mechanism 11 conveys the gridless battery string disposed thereon. The first photographing mechanism 12, the first adhesive application mechanism 13, and the first UV curing mechanism 14 are sequentially disposed on the side of the first conveyor belt mechanism 11 and directly facing it. The first photographing mechanism 12 sequentially photographs and positions the front of multiple battery cells of the gridless battery string disposed on the first conveyor belt mechanism 11. The first adhesive application mechanism 13 performs an adhesive application operation on the solder strip on the front of the gridless battery string conveyed directly below it, based on the positioning information of the first photographing mechanism 12. The first UV curing mechanism 14 cures the adhesive on the front of the gridless battery string after adhesive application.
[0033] See also Figures 1-3 As shown, in this embodiment, the first conveyor belt mechanism 11 includes a horizontally docked adsorption conveyor belt 111 and a docking conveyor belt 112. The adsorption conveyor belt 111 can adsorb the gridless battery string, which facilitates the stable transport of the gridless battery string set on it and prevents the gridless battery string from shifting on the adsorption conveyor belt 111 to a certain extent. The first imaging mechanism 12, the first adhesive application mechanism 13, and the first UV curing mechanism 14 are arranged sequentially on the side of the adsorption conveyor belt 111. The docking conveyor belt 112 provides sufficient space and time for the flipping component 20 to adsorb the gridless battery string after the front adhesive application is completed.
[0034] See also Figure 2As shown, in this embodiment, the adsorption conveyor belt 111 includes a first support 1111, a vacuum adsorption chamber 1112, a first drive motor 1113, a first transmission assembly 1114, a first conveyor belt body 1115, and a sensing device 1116; the first support 1111 serves as the supporting body; the vacuum adsorption chamber 1112 is disposed on the first support 1111 and is connected to a vacuum generating device, thereby enabling the vacuum adsorption chamber 112 to generate adsorption force; the first drive motor 1113 and the first transmission assembly 1114 are respectively disposed on the first support 1111, and the first drive motor 1113 is connected to the ...5 is connected to the vacuum generating device, thereby enabling the vacuum adsorption chamber 112 to generate adsorption force; the first drive motor 1113 and the first transmission assembly 1114 are respectively disposed on the first drive motor 1113, and the first transmission assembly 1114 is connected to the vacuum generating device, thereby enabling the vacuum adsorption chamber 1115 to generate adsorption force; the first drive motor 1113 and the first transmission assembly 1114 are respectively disposed on the first drive motor 1113, and the first transmission assembly 1114 is connected to the vacuum generating device, and the first drive motor 1115 is connected to the vacuum generating device, and the first drive motor 1116 is connected to the vacuum generating device, and the first drive motor 1115 is connected to The motor 1113 is connected to the first transmission assembly 1114 via a transmission belt; the first conveyor belt body 1115 is mounted on the first transmission assembly 1114 and is in contact with the vacuum adsorption chamber 112. The first drive motor 1113 drives the first conveyor belt body 1115 to move through the transmission action of the first transmission assembly 1114; the sensing device 1116 is mounted on the first bracket 1111 and located at the front end of the first conveyor belt body 1115. It senses the gridless battery string on the first conveyor belt body 1115, thereby triggering the first imaging mechanism 12 to work.
[0035] See also Figure 2 As shown, in this embodiment, the vacuum adsorption chamber 1112 is provided with multiple first through holes at a position relative to the first conveyor belt body 1115, and the first conveyor belt body 1115 is provided with multiple second through holes, which match the first through holes. This allows the vacuum adsorption chamber 1112 to sequentially adsorb the gridless battery strings on the first conveyor belt body 1115 through the first through holes and the second through holes, effectively preventing the gridless battery strings on the first conveyor belt body 1115 from shifting. Specifically, the first transmission assembly 1114 includes a driving wheel and a driven wheel, which are respectively disposed at opposite ends of the first support 1111. The two ends of the first conveyor belt body 1115 are respectively disposed on the driving wheel and the driven wheel and are in contact with the vacuum adsorption chamber 1112. The first drive motor 1113 drives the driving wheel to rotate, thereby driving the first conveyor belt body 1115 disposed on the driving wheel and the driven wheel to move.
[0036] See also Figure 1 and Figure 3 As shown, in this embodiment, the docking conveyor belt 112 includes a second support 1121, a second drive motor 1122, a second transmission assembly 1123, and a second conveyor belt body 1124. The second support 1121 is disposed on the side of the adsorption conveyor belt 111. The second drive motor 1122 and the second transmission assembly 1123 are respectively disposed on the second support 1121, and the second drive motor 1122 is connected to the second transmission assembly 1123 via a transmission belt. The second conveyor belt body 1124 is disposed on the second transmission assembly 1123, and the second drive motor 1122 drives the second conveyor belt body 1124 to move through the transmission action of the second transmission assembly 1123.
[0037] See also Figure 1 and Figure 4 As shown, in this embodiment, the first imaging mechanism 12 includes a first support base 121, an adjustment component 122, and a camera body 123. The first support base 121 is fixedly disposed on the side of the first conveyor belt mechanism 11. The adjustment component 122 is disposed on the first support base 121. The camera body 123 is disposed on the adjustment component 122 and faces the first conveyor belt body 1115. The position of the camera body 123 relative to the first conveyor belt mechanism 11 can be adjusted by the adjustment component 122. Preferably, the first support base 121 is also provided with a light source, which is disposed on the side of the camera body 123 to provide supplementary lighting for the camera body 123, so that the camera body 123 can take pictures of multiple battery cells in the gridless battery string passing directly below it in sequence. Specifically, the adjustment assembly 122 includes an X-axis adjustment seat 1221, a Z-axis adjustment seat 1222, and a Y-axis adjustment seat 1223. The X-axis adjustment seat 1221 is detachably and fixedly mounted on the first support seat 121, and its position relative to the first support seat 121 in the X-axis direction can be adjusted. The Z-axis adjustment seat 1222 is detachably and fixedly mounted on the X-axis adjustment seat 1221, and its position relative to the X-axis adjustment seat 1221 in the Z-axis direction can be adjusted. The Y-axis adjustment seat 1223 is detachably and fixedly mounted on the Z-axis adjustment seat 1222, and its position relative to the Z-axis adjustment seat 1222 in the Y-axis direction can be adjusted. Preferably, the X-axis adjustment seat 1221 has a scale on its side, which facilitates intuitive and precise adjustment by the user. Specifically, the camera body 123 and the light source both use existing technology, so their specific working processes and models are not described here, as long as they meet the requirements of this application.
[0038] See also Figure 1 and Figure 5As shown, in this embodiment, the first adhesive application mechanism 13 includes a second support base 131, an X-axis motion assembly 132, a first support frame 133, a Z-axis motion assembly 134, a second support frame 135, a UVW alignment platform assembly 136, an adhesive application steel mesh assembly 137, a steel mesh alignment and imaging assembly 138, and a lifting scraper assembly 139. The second support base 131 is fixedly disposed on the side of the first conveyor belt mechanism 11 and disposed at the opposite rear end of the first imaging mechanism 12. The X-axis motion assembly 132 is disposed on the second support base 131. The first support frame 133 is movably disposed on the second support base 131 and is connected to the X-axis motion assembly 132. The X-axis motion assembly 132 drives the first support frame 133 to perform linear motion in the X-axis direction relative to the second support base 131. The Z-axis motion assembly 134 is disposed on the first support frame 133. The second support frame 135 is connected to the Z-axis motion assembly 136. 34. The Z-axis motion component 134 drives the second support frame 135 to perform linear motion in the Z-axis direction relative to the first support frame 133. The UVW alignment platform component 136 and the adhesive application steel mesh component 137 are sequentially arranged below the second support frame 135. The UVW alignment platform component 136 performs precise fine-tuning of the position of the adhesive application steel mesh component 137 according to the positioning information of the first photographing mechanism 12. The steel mesh alignment photographing component 138 is arranged below the adhesive application steel mesh component 137 and takes pictures of the adhesive application steel mesh component 137. The UVW alignment platform component 136 adjusts the relative coordinates of the adhesive application steel mesh component 137 according to the photographing information of the steel mesh alignment photographing component 138. The lifting scraper component 139 is arranged on the second support frame 135 and is movably arranged above the adhesive application steel mesh component 137. It can contact the adhesive application steel mesh component 137 to perform scraping operation. Specifically, the X-axis motion assembly 132, Z-axis motion assembly 134, UVW alignment platform assembly 136, adhesive application steel mesh assembly 137, and steel mesh alignment and photography assembly 138 all adopt existing technologies, so their specific working processes and models will not be described in detail here, as long as they meet the requirements of this application.
[0039] See also Figure 5As shown, in this embodiment, the lifting scraper assembly 139 includes an X-axis motion mechanism and at least one lifting scraper mechanism. The X-axis motion mechanism is mounted on the second support frame 135. At least one lifting scraper mechanism is drivenly connected to the X-axis motion mechanism and is positioned above the adhesive application steel mesh assembly 137. The X-axis motion mechanism drives at least one lifting scraper mechanism to move relative to the adhesive application steel mesh assembly 137 in the X-axis direction, thereby realizing the scraping operation. In this embodiment, the lifting scraper assembly 139 includes two lifting scraper mechanisms, which are respectively connected to a forward lifting scraper mechanism and a reverse lifting scraper mechanism, respectively performing forward and reverse scraping operations through these two mechanisms. Specifically, the X-axis motion mechanism and the lifting scraper mechanism also adopt existing technology, so their specific working processes and models are not described in detail here, as long as they meet the requirements of this application.
[0040] See also Figure 1 and Figure 6 As shown, in this embodiment, the first UV curing mechanism 14 includes a third support base 141 and a UV lamp 142; the third support base 141 is disposed on the side of the first conveyor belt mechanism 11 and at the opposite rear end of the first adhesive application mechanism 13; the UV lamp 142 is disposed on the third support base 141 and faces the first conveyor belt body 1115, and performs adhesive curing operation on the gridless battery string that has been applied directly below it; specifically, the UV lamp 142 adopts the prior art, so its specific working process and model are not described here, as long as they meet the requirements of this application.
[0041] See also Figure 1 and Figure 7 As shown, in this embodiment, the flipping assembly 20 includes two lifting mechanisms 21, a flipping cylinder assembly 22, and a first vacuum adsorption assembly 23. The two lifting mechanisms 21 are symmetrically arranged on the side of the first conveyor belt mechanism 11. The flipping cylinder assembly 22 is disposed on one of the lifting mechanisms 21. The two ends of the first vacuum adsorption assembly 23 are respectively movably disposed on the two lifting mechanisms 21 and are connected to the flipping cylinder assembly 22. It can adsorb the gridless battery string disposed on the first conveyor belt mechanism 11. The two lifting mechanisms 21 drive the first vacuum adsorption assembly 23 to move longitudinally, and the flipping cylinder assembly 22 drives the gridless battery string adsorbed by the first vacuum adsorption assembly 23 to flip 180 degrees. Specifically, the lifting mechanism 21 and the tilting cylinder assembly 22 adopt existing technology, so their specific working process and model are not described in detail here, as long as they meet the requirements of this application; the first vacuum adsorption assembly 23 includes a crossbeam 231 and a plurality of first vacuum nozzles 232; the two ends of the crossbeam 231 are respectively movably mounted on the two lifting mechanisms 21 and are connected to the tilting cylinder assembly 22 in a transmission manner, and the plurality of first vacuum nozzles 232 are evenly and sequentially mounted on the crossbeam 231, and the plurality of them perform adsorption operations on the gridless battery string mounted on the first conveyor belt mechanism 11.
[0042] See also Figure 1 and Figure 8 As shown, in this embodiment, the transfer assembly 30 includes a Y-axis transverse mechanism 31, a first connecting plate 32, an X-axis transverse mechanism 33, a second connecting plate 34, a Z-axis lifting mechanism 35, and a second vacuum adsorption assembly 36. The Y-axis transverse mechanism 31 is positioned above the flipping assembly 20 and the second surface adhesive transfer assembly 40. The two ends of the first connecting plate 32 are movably mounted on the Y-axis transverse mechanism 31, which drives the first connecting plate 32 to move linearly in the Y-axis direction. The X-axis transverse mechanism 33 is mounted on the first connecting plate 32 and moves in tandem with it. The second connecting plate 34 is mounted on the X-axis transverse mechanism. On the X-axis, the horizontal movement mechanism 33 drives the second connecting plate 34 to move linearly in the X-axis direction; the Z-axis lifting mechanism 35 is mounted on the second connecting plate 34 and moves along with it; the second vacuum adsorption assembly 36 is mounted on the Z-axis lifting mechanism 35 and can move directly above the flipping assembly 20, adsorbing the gridless battery strings flipped over on the flipping assembly 20; then, through the cooperation of the Y-axis horizontal movement mechanism 31, the X-axis horizontal movement mechanism 33, and the Z-axis lifting mechanism 35, the gridless battery strings adsorbed by the second vacuum adsorption assembly 36 are transferred to the second side adhesive transfer assembly 40 for reverse adhesive application and curing. Specifically, the Y-axis horizontal movement mechanism 31, the X-axis horizontal movement mechanism 33, and the Z-axis lifting mechanism 35 are existing technologies, so their specific working processes and models are not described here, as long as they meet the requirements of this application; the second vacuum adsorption assembly 36 is similar to the first vacuum adsorption assembly 23, so its specific structure is also not described here.
[0043] See also Figure 1As shown, in this embodiment, the second-side adhesive application conveying assembly 40 includes a second conveyor belt mechanism 41, a second photographing mechanism 42, a second adhesive application mechanism 43, and a second UV curing mechanism 44. The second conveyor belt mechanism 41 is arranged parallel to one side of the first conveyor belt mechanism 11. The second photographing mechanism 42, the second adhesive application mechanism 43, and the second UV curing mechanism 44 are sequentially arranged on the side of the second conveyor belt mechanism 41 and directly facing it. The second photographing mechanism 42 takes pictures and positions the reverse side of the gridless battery string that is being glued and cured on the second conveyor belt mechanism 41. The second adhesive application mechanism 43 performs adhesive application on the solder strip above the reverse side of the gridless battery string that is conveyed directly below it, based on the positioning information of the second photographing mechanism 42. The second UV curing mechanism 44 cures the adhesive on the reverse side of the gridless battery string after adhesive application. Specifically, the second conveyor belt mechanism 41, the second photographing mechanism 42, the second adhesive application mechanism 43, and the second UV curing mechanism 44 are similar in structure to the adsorption conveyor belt 111, the first photographing mechanism 12, the first adhesive application mechanism 13, and the first UV curing mechanism 14, respectively, so their specific structures will not be described in detail here.
[0044] This utility model discloses a production equipment for gridless battery strings, including any of the above-mentioned double-sided gluing devices.
[0045] It should be noted that the specific production process of the double-sided gluing device and production equipment for gridless battery strings of this utility model is as follows: multiple gridless battery strings welded at one time are placed face up on the adsorption conveyor belt 111 in sequence; the first photographing mechanism 12 takes pictures and positions the front of multiple battery cells on the gridless battery strings passing below it in sequence; the UVW alignment platform component 136 adjusts the position of the gluing steel mesh component 137 in sequence according to the positioning information of the first photographing mechanism 12, so that the gluing steel mesh component 137 and the lifting scraper component 138 cooperate to sequentially apply the gluing steel mesh component 137 to the gridless battery strings passing below it. The gridless battery string below 37 is coated with adhesive on the solder strips on the front side, and then UV cured by the first UV curing mechanism 14. After the front UV curing, the gridless battery string is transferred to the docking conveyor belt 112. Then, the flipping component 20 flips the gridless battery string on the docking conveyor belt 112 180 degrees. The transfer component 30 transfers the gridless battery string flipped over from the flipping component 20 to the second adhesive coating transfer component 40, and applies adhesive to the solder strips on the back side of the gridless battery string for curing, thereby completing the adhesive coating and curing operation of the solder strips on both sides of the gridless battery string.
[0046] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0047] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A double-sided glue application device for a busbar-less battery string, characterized in that: include: A first-side glue conveying component is used to perform a front-side glue application and curing operation on the soldering ribbons on the busbar-free battery strings after being strung together; A flipping assembly, which is movably arranged above the rear end of the first side glue conveying assembly, and performs a flipping operation on the busbar-free battery string after the front side glue is cured; A second side glue application conveying assembly is arranged at the side of the first side glue application conveying assembly, and performs a reverse side glue application and curing operation on the solder strips on the busbar-free battery string arranged thereon; A transfer assembly, which is movably arranged above the flip assembly and the second-side glue-applying and conveying assembly, and transfers the busbar-free battery string after the flip assembly is adsorbed and flipped to the second-side glue-applying and conveying assembly; Among them, the first-side glue application and transmission assembly and the second-side glue application and transmission assembly both include a conveyor belt mechanism, which transmits the busbar-free battery string arranged thereon; a photographing mechanism, a glue application mechanism and a UV curing mechanism are sequentially arranged on the side of the conveyor belt mechanism; the photographing mechanism sequentially photographs and locates the front or back sides of multiple battery cells of the busbar-free battery string passing thereunder; the glue application mechanism applies glue to the welding strip on the front or back side of the busbar-free battery string transmitted thereunder according to the positioning information of the photographing mechanism; the UV curing mechanism cures the glue on the front or back side of the busbar-free battery string after the glue application.
2. A double-sided glue application device for a busbar-free battery string according to claim 1, characterized in that: The conveyor belt mechanism comprises a horizontally docked adsorption conveyor belt and a docking conveyor belt; the adsorption conveyor belt can adsorb the main grid-free battery string.
3. A double-sided glue application device for a busbar-free battery string according to claim 2, characterized in that: The adsorption conveyor belt includes a first bracket; a vacuum adsorption chamber, a first drive motor and a first transmission assembly respectively arranged on the first bracket, the first drive motor being connected to the first transmission assembly through a transmission belt; a first conveyor belt body arranged on the first transmission assembly and in contact with the vacuum adsorption chamber; and an induction device arranged on the first bracket and at the front end of the first conveyor belt body.
4. A double-sided glue application device for a busbar-free battery string according to claim 3, characterized in that: The photographing mechanism comprises a first supporting seat fixedly arranged on the side of the conveyor belt mechanism; an adjusting component arranged on the first supporting seat; and a camera body arranged on the adjusting component and facing the first conveyor belt body.
5. The double-sided glue application device for a busbar-free battery string according to claim 1, characterized in that: The glue application mechanism includes a second support seat, which is fixedly arranged on the side of the conveyor belt mechanism and arranged at the rear end opposite to the camera mechanism; an X-axis motion component arranged on the second support seat; a first support frame movably arranged on the second support seat and transmission-connected to the X-axis motion component; a Z-axis motion component arranged on the first support frame; a second support frame transmission-connected to the Z-axis motion component; a UVW alignment platform component and a glue application steel mesh component sequentially arranged below the second support frame, and the UVW alignment platform component performs precise fine-tuning operation on the position of the glue application steel mesh component according to the positioning information of the camera mechanism; A steel mesh alignment photography assembly disposed below the glue-applying steel mesh assembly; A lifting scraper assembly is arranged on the second support frame and movably arranged above the glue-applying steel mesh assembly, and can contact the glue-applying steel mesh assembly to perform a glue scraping operation.
6. A double-sided glue application device for a busbar-free battery string according to claim 5, characterized in that: The lifting scraper assembly includes an X-axis motion mechanism and at least one lifting scraper mechanism; the X-axis motion mechanism is arranged on the second support frame; at least one lifting scraper mechanism is transmission-connected to the X-axis motion mechanism and is arranged above the sizing steel mesh assembly.
7. The double-sided glue application device for a busbar-free battery string according to claim 3, characterized in that: The UV curing mechanism comprises a third supporting seat, which is arranged on the side of the conveyor belt mechanism and at the relatively rear end of the glue application mechanism; and a UV lamp arranged on the third supporting seat and facing the first conveyor belt body.
8. The double-sided glue application device for a busbar-free battery string according to claim 1, characterized in that: The flip assembly includes two lifting mechanisms symmetrically arranged on the sides of the conveyor belt mechanism; a flip cylinder assembly arranged on one of the lifting mechanisms; and a first vacuum adsorption assembly with two ends movably arranged on the two lifting mechanisms, which is transmission-connected to the flip cylinder assembly.
9. The double-sided glue application device for a busbar-free battery string according to claim 1, characterized in that: The transfer assembly includes a Y-axis transverse movement mechanism, which is arranged above the flip assembly and the second-side glue application and conveying assembly; a first connecting plate movably arranged at both ends on the Y-axis transverse movement mechanism; an X-axis transverse movement mechanism arranged on the first connecting plate; a second connecting plate arranged on the X-axis transverse movement mechanism; a Z-axis lifting mechanism arranged on the second connecting plate; and a second vacuum adsorption assembly arranged on the Z-axis lifting mechanism and capable of moving to the top of the flip assembly, which performs an adsorption operation on the main grid-free battery string flipped over from the flip assembly.
10. A production device for a busbarless battery string, characterized in that: The invention comprises the double-sided gluing device as described in any one of claims 1 to 9.