Powder collecting device and powder making equipment
By designing the powder collection assembly and support assembly of the powder collection device, the continuous collection and transportation of metal powder is realized, and the problem of frequent shutdown and replacement of existing equipment is solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421549437.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing metal powder preparation equipment needs to be frequently shut down during powder collection, which leads to discontinuity of production, affects efficiency and increases costs.
A powder collection device is designed, including a powder collection assembly and a support assembly. The powder collection assembly includes a silo, an upper valve body and a lower valve body. It is connected to the powder making equipment through the upper valve body to realize the continuous collection and transportation of metal powder. The upper valve body can be quickly cut off when the powder collection device is not moved, realizing the rapid disassembly and assembly of the equipment.
Continuous collection of metal powder is achieved, equipment shutdown and replacement is avoided, production efficiency is improved and production costs are reduced.
Smart Images

Figure CN222790628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal powder making, in particular to a powder collecting device and powder making equipment. Background Art
[0002] Electrode induction melting gas atomization powder making technology is a method for preparing high-quality metal powder. This method uses a high-frequency induction coil to heat the metal rod to melt it and form metal droplets, which are then atomized and solidified by high-speed airflow to form metal powder. The metal powder has the advantages of high sphericity, low impurity content, and high subdivision rate.
[0003] After the metal powder is made, it is collected and operated uniformly. In the existing powder manufacturing equipment, the formed metal powder falls directly into the collection equipment. When the collection equipment is full of powder, the powder manufacturing equipment needs to be shut down, replaced with a new collection equipment, and then restarted to collect powder. The above collection method requires frequent shutdown and downtime operations, resulting in discontinuous production process, affecting the overall production efficiency, and increasing production costs. Utility Model Content
[0004] In order to solve at least the above technical problems existing in the prior art, the embodiments of the present utility model provide a powder collecting device and a powder making equipment.
[0005] On the one hand, an embodiment of the utility model provides a powder collecting device, including a powder collecting component and a support component; the powder collecting component includes a silo, an upper valve body and a lower valve body, the top of the silo includes a feed port, the upper valve body is connected to the feed port, the upper valve body is used to receive metal powder into the silo, the bottom of the silo includes a conical collecting portion, the bottom of the collecting portion includes a discharge port, the discharge port is connected to the lower valve body, and the lower valve body is used to output the metal powder in the silo; the support component includes a support frame, the support frame is fixedly connected to the outer wall of the silo, and the bottom of the support frame includes a horizontal base, and the horizontal base is used to support the silo in a horizontal state.
[0006] In some embodiments, a pressure detection structure and a pressure regulating valve are provided on the top of the silo; the pressure detection structure is used to detect the pressure value in the silo, and the pressure regulating valve is used to adjust the pressure value in the silo.
[0007] In some embodiments, the top of the silo further includes a first ball valve and a second ball valve; the first ball valve is used to fill the silo with inert gas, and the second ball valve is used to discharge the inert gas in the silo.
[0008] In some embodiments, the support frame includes a plurality of columns, the plurality of columns are fixedly connected to the outer wall of the silo, and the top of the columns is higher than the top of the silo; the top of the columns is provided with a lifting ring connection structure, and the columns are used to be connected to the lifting equipment through the lifting ring connection structure.
[0009] In some embodiments, the top of the horizontal base includes a bearing surface, the bottom includes a horizontal placement surface, and the bottom end of the column is vertically connected to the bearing surface; the horizontal placement surface includes a clamping structure for connecting to a lifting device.
[0010] In some embodiments, the snap-fit structure includes strip grooves, the horizontal placement surface is rectangular, and the horizontal placement surface includes two groups of the strip grooves, each group of the strip grooves includes two parallel and spaced-apart strip grooves; wherein, one group of the strip grooves is arranged along a group of opposite sides of the horizontal placement surface, and the other group of the strip grooves is arranged along another group of opposite sides of the horizontal placement surface.
[0011] In some embodiments, the top of the silo includes a cleaning port, and the silo also includes an upper cover for sealing the cleaning port; the upper cover is detachably connected to the cleaning port.
[0012] In some embodiments, the capacity of the silo is not less than 250 liters.
[0013] The utility model also provides a powder making device, comprising the powder collecting device.
[0014] In some embodiments, an intermediate bin is also included, and the intermediate bin has a set capacity; the top of the intermediate bin is used to receive the metal powder produced by the powder making equipment, and the bottom of the intermediate bin is used to communicate with the upper valve body.
[0015] The embodiment of the utility model provides a powder collecting device and powder making equipment. When in use, the upper valve body is connected to the powder making equipment. The powder making equipment continuously produces metal powder and drops it into the silo. The silo has a certain capacity and can accommodate a certain volume of metal powder. When the powder collecting device is not moved, the lower valve body can be opened and the metal powder can be transported using a small transfer barrel. When the powder collecting device needs to be moved, the upper valve body and the powder making equipment are quickly disconnected and the empty powder collecting device is replaced. The upper valve body can be used to quickly disassemble and assemble, so there is no need to shut down the powder making equipment. The technical solution of the utility model can realize the continuous collection of metal powder. During the collection process, there is no need to shut down the metal powder production equipment, thereby improving the production efficiency of metal powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] By reading the detailed description below with reference to the accompanying drawings, the above and other objects, features and advantages of the exemplary embodiments of the present invention will become readily understood. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, wherein:
[0017] In the drawings, the same or corresponding reference numerals represent the same or corresponding parts.
[0018] Figure 1 A front view of a powder collecting device provided by an embodiment of the utility model;
[0019] Figure 2 A top view of a powder collecting device provided in an embodiment of the utility model;
[0020] Figure 3 A schematic diagram of a horizontal placement surface of a horizontal base in a powder collecting device provided in an embodiment of the utility model;
[0021] Figure 4 This is a front view of a flour making device provided in an embodiment of the utility model.
[0022] In the figure:
[0023] 10: powder collecting assembly; 20: supporting assembly; 30: intermediate bin;
[0024] 11: silo; 111: collection part; 112: cleaning port; 113: upper cover; 12: upper valve body; 13: lower valve body; 14: pressure detection structure; 15: pressure regulating valve; 16: first ball valve; 17: second ball valve;
[0025] 21: support frame; 211: column; 22: horizontal base; 221: bearing surface; 222: horizontal placement surface; 2221: strip groove. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0027] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.
[0028] It should be noted that the terms "first", "second", etc. in the specification and claims of the present utility model are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0029] The terms "including" and "having" and any variations thereof in the specification and claims of the present invention are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0030] An embodiment of the utility model provides a powder collecting device, including a powder collecting component and a support component; the powder collecting component is used to collect metal powder manufactured by production equipment and can be used for transporting metal powder; the support component supports the powder collecting component and can cooperate with auxiliary equipment to transport the powder collecting component.
[0031] The following is a detailed description of the components of the powder collecting device provided in the embodiment of the utility model, as well as the positional relationship and connection relationship between the components, in conjunction with the accompanying drawings.
[0032] like Figures 1 to 3 As shown, in the embodiment of the utility model, the powder collecting assembly 10 includes a silo 11, an upper valve body 12 and a lower valve body 13. The top of the silo 11 includes a feed port, the upper valve body 12 is connected to the feed port, the upper valve body 12 is used to receive metal powder into the silo 11, the bottom of the silo 11 includes a conical collecting portion 111, the bottom of the collecting portion 111 includes a discharge port, the discharge port is connected to the lower valve body 13, and the lower valve body 13 is used to output the metal powder in the silo 11.
[0033] The silo 11 has a certain capacity, for example, the capacity of the silo 11 is not less than 250 L. Taking 250 L as an example, if the metal powder is nickel-based high-temperature alloy powder, the silo 11 with a capacity of 250 L can hold about 1 ton of powder, which has sufficient storage space.
[0034] When the powder collecting device is in use, the powder collecting device may be moved or not for the transportation of metal powder. In the case of not moving the powder collecting device, a small transfer barrel may be placed under the silo 11. For example, the capacity of the small transfer barrel is about 20 to 30 liters. The small transfer barrel is used for transportation, and the metal powder in the silo 11 can be continuously transferred. Therefore, the silo 11 can continuously receive materials. When the small transfer barrel receives materials, the lower valve body 13 is connected and the lower valve body 13 is opened. When the small transfer barrel leaves, the lower valve body 13 is closed. For the operation when the powder collecting device is moved, refer to the description below.
[0035] In the embodiment of the utility model, the support assembly 20 includes a support frame 21, the support frame 21 is fixedly connected to the outer wall of the silo 11, and the bottom of the support frame 21 includes a horizontal base 22, and the horizontal base 22 is used to support the silo 11 in a horizontal state.
[0036] The functions of the horizontal base 22 include: keeping the support frame 21 and the silo 11 in a horizontal state, and cooperating with auxiliary equipment to move the powder collecting device. In the middle of the horizontal base 22, a hollow hole is set at a position opposite to the discharge valve, and the hollow hole can smoothly pass through other equipment (such as a small running barrel), thereby completing the operation of the metal powder.
[0037] When the powder collecting device needs to be moved, the upper valve body 12 is closed, and the powder collecting device is quickly withdrawn from the material receiving position, and a new powder collecting device is replaced, and the upper valve body 12 of the new powder collecting device (empty) is connected to the metal powder manufacturing equipment. In the process of replacing the powder collecting device, the connection of the upper valve body 12 can be quickly disassembled and assembled, and the metal powder manufacturing equipment can continue to operate without stopping the machine.
[0038] For example, the upper valve body 12 and / or the lower valve body 13 is a butterfly valve.
[0039] For example, the support frame 21 includes multiple columns 211, which are fixedly connected to the outer wall of the silo 11, and the top of the column 211 is higher than the top of the silo 11; the top of the column 211 is provided with a lifting ring connection structure (not shown in the figure), and the column 211 is used to connect to the lifting equipment through the lifting ring connection structure.
[0040] After the silo 11 is fully loaded, it is heavy. In order to realize rapid operation, it can be connected to a lifting device through a lifting ring connection structure, and the powder collecting device can be moved by the lifting device. For example, the lifting ring connection structure includes a lifting hole set at the top of the column 211, and a lifting chain is connected through the lifting hole. The other ends of multiple lifting chains are centrally connected to the lifting device through the lifting ring.
[0041] For example, the top of the horizontal base 22 includes a bearing surface 221, and the bottom includes a horizontal placement surface 222. The bottom end of the column 211 is vertically connected to the bearing surface 221; the horizontal placement surface 222 includes a clamping structure for connecting to a lifting device. The powder collecting device can also be operated by a lifting device, for example, the lifting device is a forklift, and the forklift cooperates with the clamping structure to make the horizontal base 22 more stably connected to the forklift.
[0042] For example, the clamping structure includes a strip groove 2221, the horizontal placement surface 222 is rectangular, the horizontal placement surface 222 includes two groups of strip grooves 2221, and each group of strip grooves 2221 includes two parallel and spaced strip grooves 2221; wherein, one group of strip grooves 2221 is arranged along a group of opposite sides of the horizontal placement surface 222, and the other group of strip grooves 2221 is arranged along another group of opposite sides of the horizontal placement surface 222. The forklift can complete the insertion operation on all four sides of the horizontal placement surface 222, and the fork arm of the forklift is inserted into the strip groove 2221, thereby realizing a stable connection between the horizontal placement surface 222 and the forklift.
[0043] In the embodiment of the utility model, the metal powder in the powder making equipment (metal powder manufacturing equipment) enters into the silo 11, and the metal powder in the silo 11 enters into the transfer equipment, all of which are carried out under a negative pressure environment. Auxiliary pressure detection and adjustment equipment can be set on the silo 11, and when the space changes in the silo 11, the stability in the silo 11 can be maintained by introducing inert gas to prevent the metal powder from contacting with the air, that is, to prevent the metal powder from contacting with the air and being oxidized.
[0044] Continue to refer Figures 1 to 3 As shown, in the embodiment of the utility model, a pressure detection structure 14 and a pressure regulating valve 15 are provided on the top of the silo 11; the pressure detection structure 14 is used to detect the pressure value in the silo 11, and the pressure regulating valve 15 is used to adjust the pressure value in the silo 11. The flour making equipment includes a control device, and the pressure detection structure 14 is a pressure detection sensor. The pressure detection sensor transmits the obtained pressure value in the silo 11 to the control device, and the control device compares the current pressure value with the preset value to determine whether to adjust the pressure through the pressure regulating valve 15. For example, the pressure regulating valve 15 is a pressure relief valve.
[0045] In the embodiment of the utility model, the top of the silo 11 further includes a first ball valve 16 and a second ball valve 17; the first ball valve 16 is used to fill the silo 11 with inert gas, and the second ball valve 17 is used to discharge the inert gas in the silo 11. The first ball valve 16 and the second ball valve 17 complete the intake and exhaust operations of the inert gas, thereby preventing the silo 11 from entering the air, thereby protecting the powder in the hopper from air pollution.
[0046] Continue to refer Figures 1 to 3As shown, in the embodiment of the utility model, the top of the silo 11 includes a cleaning port 112 , and the silo 11 also includes an upper cover 113 for covering the cleaning port 112 ; the upper cover 113 is detachably connected to the cleaning port 112 .
[0047] For example, a sealing ring is provided at the edge of the cleaning port 112 and / or the edge of the upper cover 113, and the sealing ring can be used to seal the two when they are installed. By setting the upper cover 113 in a detachable form, it is convenient to clean the inside of the silo 11 when replacing the metal powder material.
[0048] like Figure 4 As shown, the embodiment of the utility model further provides a powder making device, including the above-mentioned powder collecting device. For example, the powder making device is an electrode induction melting gas atomization powder making device. When the metal powder is formed, the metal powder falls into the silo 11 through the upper valve body 12, and the metal powder is collected by the powder collecting device.
[0049] For example, the powder making equipment further includes an intermediate bin 30, which has a set capacity; the top of the intermediate bin 30 is used to receive the metal powder produced by the powder making equipment, and the bottom of the intermediate bin 30 is used to communicate with the upper valve body 12. A valve structure is provided at the bottom of the intermediate bin 30, and the bottom of the intermediate bin 30 is conical, which has a gathering effect on the metal powder. When the powder collecting device needs to be moved, the valve structure at the bottom of the intermediate bin 30 and the upper valve body 12 of the powder collecting device can be temporarily closed. At this time, the powder collecting device is moved, and the metal powder produced by the powder making equipment continues to fall into the intermediate bin 30, and there is no need to shut down the powder making equipment.
[0050] The embodiment of the utility model provides a powder collecting device and powder making equipment. When in use, the upper valve body 12 is connected to the powder making equipment. The powder making equipment continuously produces metal powder and drops it into the silo 11. The silo 11 has a certain capacity and can accommodate a certain volume of metal powder. When the powder collecting device is not moved, the lower valve body 13 can be opened, and the metal powder can be transported using a small transfer barrel. When the powder collecting device needs to be moved, the upper valve body 12 and the powder making equipment are quickly disconnected, and the empty powder collecting device is replaced. The upper valve body 12 can be used to quickly disassemble and assemble, so there is no need to shut down the powder making equipment. The technical solution of the utility model can realize the continuous collection of metal powder. During the collection process, there is no need to shut down the metal powder production equipment, thereby improving the production efficiency of metal powder.
[0051] The above describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A powder collecting device, characterized in that: It comprises a powder collecting component (10) and a supporting component (20); The powder collecting assembly (10) comprises a silo (11), an upper valve body (12) and a lower valve body (13); the top of the silo (11) comprises a feed port, the upper valve body (12) is connected to the feed port, the upper valve body (12) is used to receive metal powder into the silo (11); the bottom of the silo (11) comprises a conical collecting portion (111), the bottom of the collecting portion (111) comprises a discharge port, the discharge port is connected to the lower valve body (13), and the lower valve body (13) is used to discharge the metal powder in the silo (11); The support assembly (20) comprises a support frame (21), the support frame (21) is fixedly connected to the outer wall of the silo (11), and the bottom of the support frame (21) comprises a horizontal base (22), and the horizontal base (22) is used to support the silo (11) in a horizontal state.
2. The powder collecting device according to claim 1, characterized in that: A pressure detection structure (14) and a pressure regulating valve (15) are provided on the top of the silo (11); The pressure detection structure (14) is used to detect the pressure value in the silo (11), and the pressure regulating valve (15) is used to regulate the pressure value in the silo (11).
3. The powder collecting device according to claim 2, characterized in that: The top of the silo (11) further comprises a first ball valve (16) and a second ball valve (17); The first ball valve (16) is used to fill the silo (11) with inert gas, and the second ball valve (17) is used to discharge the inert gas in the silo (11).
4. The powder collecting device according to claim 1, characterized in that: The support frame (21) comprises a plurality of columns (211), wherein the plurality of columns (211) are fixedly connected to the outer wall of the silo (11), and the top ends of the columns (211) are higher than the top of the silo (11); A lifting ring connection structure is provided at the top of the column (211), and the column (211) is used to be connected to a lifting device via the lifting ring connection structure.
5. The powder collecting device according to claim 4, characterized in that: The top of the horizontal base (22) includes a bearing surface (221), and the bottom includes a horizontal placement surface (222), and the bottom end of the column (211) is vertically connected to the bearing surface (221); The horizontal placement surface (222) comprises a clamping structure for connecting with a lifting device.
6. The powder collecting device according to claim 5, characterized in that: The clamping structure comprises a strip-shaped groove (2221); the horizontal placement surface (222) is rectangular; the horizontal placement surface (222) comprises two groups of the strip-shaped grooves (2221); each group of the strip-shaped grooves (2221) comprises two parallel and spaced strip-shaped grooves (2221); Wherein, one group of the strip grooves (2221) is arranged along a group of opposite sides of the horizontal placement surface (222), and another group of the strip grooves (2221) is arranged along another group of opposite sides of the horizontal placement surface (222).
7. The powder collecting device according to any one of claims 1 to 6, characterized in that: The top of the silo (11) comprises a cleaning opening (112), and the silo (11) further comprises an upper cover (113) for sealing the cleaning opening (112); The upper cover (113) is detachably connected to the cleaning port (112).
8. The powder collecting device according to any one of claims 1 to 6, characterized in that: The capacity of the silo (11) is not less than 250 liters.
9. A flour making device, characterized in that: It comprises the powder collecting device as claimed in any one of claims 1 to 8.
10. The flour milling equipment according to claim 9, characterized in that: It also includes an intermediate bin (30), wherein the intermediate bin (30) has a set capacity; The top of the intermediate bin (30) is used to receive the metal powder produced by the powder making equipment, and the bottom of the intermediate bin (30) is used to communicate with the upper valve body (12).