Heat supply network pipeline joint coating device
By designing the thermal network pipe replenishment device, using semi-ring guide rails and support components, combined with the drive motor and limit structure, the problems of high difficulty and low accuracy of thermal network pipe repair in the existing technology are solved, and more efficient and accurate repair results are achieved.
Patent Information
- Application Number
- CN202422046649.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing thermal network pipeline repair technology is difficult to operate, has low accuracy, and increases the difficulty of operation during the repair process.
A thermal network pipe replenishment device is designed, including a semi-annular guide rail and a support assembly. The cutting components are driven by the driving motor to rotate the cutting parts in an annular manner. Combined with the limiting structure of the baffle and the sliding frame, it realizes precise cutting and polishing of the wounds of the thermal pipes.
It improves the portability of cutting and grinding operations under the heat pipe, reduces the difficulty of the repair process, and achieves higher accuracy.
Smart Images
Figure CN222791412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating network pipeline maintenance equipment, in particular to a heating network pipeline patching device. Background Art
[0002] The thermal network is also called the thermal pipeline. It is a heating pipeline that starts from the boiler room, direct-fired machine room, heating center, etc., and leads from the heat source to the thermal entrance of the building. Multiple heating pipelines form a network. The design pressure of the hot water medium for heating is less than or equal to 2.5MPa, and the design temperature is less than or equal to 200℃; the design pressure of the steam medium for heating is less than or equal to 1.6MPa, and the design temperature is less than or equal to 350℃. The design of the following thermal network. The pipeline is mainly composed of an internal steel pipe and an external insulation layer. During the later use, when the external insulation layer is squeezed by mechanical stress and a rupture is damaged, the rupture needs to be repaired, and the tool used in the repair process is the patching device.
[0003] At present, when repairing the wound of the hot pipe, the staff usually manually holds the cutting parts and grinding parts to cut and grind the outside of the hot pipe wound to make it easier to repair the wound part later. This method requires the staff to manually control the cutting and grinding distance, which is difficult to operate and has low accuracy. Moreover, when grinding to the bottom of the pipe, it further increases the difficulty of the staff's operation, thereby increasing the overall difficulty of wound repair.
[0004] Therefore, it is necessary to provide a new heating network pipe patching device to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a heating network pipeline patching device.
[0006] The utility model provides a heat network pipe patching device comprising: a mounting semi-ring and a semi-annular guide rail, wherein the mounting semi-ring and the semi-annular guide rail are provided with two groups, and a support assembly is arranged between the two groups of the semi-annular guide rails;
[0007] The support assembly comprises a support rail, the end of which abuts against and is slidably connected to the inner wall of the semi-circular guide rail, a sliding frame is sleeved on the support rail, a support frame is provided at the bottom of the sliding frame, a sliding frame is inserted into the interior of the sliding frame, an outer wall of a support rod in the sliding frame is slidably connected to the inner wall of a support plate in the support frame, and a threaded baffle is sleeved on the outer wall of the support rod in the sliding frame;
[0008] A connecting piece is provided at the bottom end of the sliding frame, a driving motor rotatably connected to the bottom of the connecting piece is provided via a shaft, and a component for cutting and grinding the outer wall of the heat pipe is provided at the output end of the driving motor.
[0009] Preferably, each group of the semi-annular guide rails consists of two, and the annular guide rail formed by the two semi-annular guide rails in the same group are fixedly connected by bolts, an insertion rod is provided on the outer wall of the semi-annular guide rail, and a threaded limit cap is sleeved on the outer wall of the insertion rod.
[0010] Preferably, each group of the mounting half rings consists of two, a threaded connecting rod is inserted between the two mounting half rings in the same group, a fixedly connected sliding guide rail is provided on the outer wall of the mounting half ring, the inner wall of the sliding guide rail abuts against and is slidably connected to the outer wall of the inserted rod, and the outer wall of the sliding guide rail abuts against the end of the limiting cap.
[0011] Preferably, a symmetrically distributed support sheet is provided at the bottom of the connecting sheet, the inner wall of the support sheet is rotatably connected to the outer wall of the shaft, and a fixedly connected connecting disk is provided at the end of the shaft.
[0012] Preferably, the connection disk and the support plate are provided with limiting holes inside, and the limiting holes are provided with limiting rods which are threadedly connected therein.
[0013] Preferably, a spring is arranged between the support plate in the support frame and the connecting piece, the top end of the spring is fixedly connected to the bottom end of the support plate in the support frame, and the bottom end of the spring is fixedly connected to the top end of the connecting piece.
[0014] Preferably, a fixedly connected convex rod is provided inside the sliding frame, a threadedly connected extrusion cap is sleeved on the outer wall of the convex rod, and the bottom of the extrusion cap abuts against the top of the supporting guide rail.
[0015] Compared with the related art, the heat network pipe patching device provided by the utility model has the following beneficial effects:
[0016] 1. The utility model is provided with a support component. During use, by adjusting the baffle, when the staff presses the sliding frame to drive the cutting component below to move, the baffle and the top of the support frame are abutted against each other, so that the downward distance of the cutting component can be limited, so that the cutting and grinding of the hot pipe wound can be more accurate when the cutting component moves later.
[0017] 2. The utility model sets up the support assembly inside the annular guide rail assembled by the semi-annular guide rails. During use, the annular guide rail can guide the support assembly, so that the support assembly can drive the cutting component to rotate in a circle outside the heat pipe. Therefore, the portability of the workers' cutting and grinding operations under the heat pipe can be improved, and the overall difficulty of the heat pipe wound repair operation can be reduced.
[0018] 3. The utility model flexibly adjusts the angle of the output end of the driving motor by movably setting the driving motor during use, so that the driving motor can be installed with different cutting discs, drill rods or grinding heads to cut and grind the protective layer outside the heat pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic structural diagram of a preferred embodiment of a heat network pipe patching device provided by the utility model;
[0020] Figure 2 for Figure 1 A schematic diagram of the structure of the support assembly shown;
[0021] Figure 3 for Figure 1 The schematic diagram of the structure of the connection between the mounting half ring and the annular guide rail is shown;
[0022] Figure 4 for Figure 1 The schematic diagram of the structure of the drive motor and its components shown;
[0023] Figure 5 It is a schematic diagram of the structure of the installation of the utility model.
[0024] Numbers in the figure: 1. Mounting half ring; 11. Sliding guide rail; 12. Connecting rod; 2. Annular guide rail; 21. Insert rod; 22. Limiting cap; 3. Support assembly; 31. Supporting guide rail; 32. Sliding frame; 33. Support frame; 34. Sliding frame; 341. Baffle; 35. Connecting plate; 351. Spring; 36. Protruding rod; 361. Extrusion cap; 4. Driving motor; 5. Support plate; 51. Shaft rod; 52. Connecting plate; 53. Limiting hole; 54. Limiting rod. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0026] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0027] See also Figures 1 to 5 The utility model provides a heat network pipe patching device in an embodiment, which includes: a mounting semi-ring 1 and a semi-annular guide rail 2, wherein the mounting semi-ring 1 and the semi-annular guide rail 2 are each provided with two groups, and a support assembly 3 is arranged between the two groups of semi-annular guide rails 2.
[0028] In the embodiments of the present invention, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The support assembly 3 includes a support rail 31, the end of the support rail 31 is abutted against and slidably connected to the inner wall of the semi-annular guide rail 2, a sliding frame 32 is slidably mounted on the support rail 31, a support frame 33 is provided at the bottom of the sliding frame 32, a sliding frame 34 is slidably inserted into the interior of the sliding frame 32, the outer wall of the support rod in the sliding frame 34 is slidably connected to the inner wall of the support plate in the support frame 33, and a threaded baffle 341 is mounted on the outer wall of the support rod in the sliding frame 34.
[0029] It should be noted that when cutting the protective layer of the outer wall of the heat pipe, the staff can first control the movement of the baffle 341 in the support assembly 3 as needed to adjust the distance between the baffle 341 and the support frame 33. During this process, the staff can press the sliding frame 34 to make the sliding frame 34 drive the cutting disc below to move downward for cutting. When the baffle 341 is against the support frame 33, the movement of the sliding frame 34 can be limited, so that the cutting component can be moved later to make the cutting and grinding of the heat pipe wound more accurate.
[0030] In the embodiments of the present invention, please refer to Figure 1 and Figure 3 Each group of semi-annular guide rails 2 consists of two, and the annular guide rail formed by the two semi-annular guide rails 2 in the same group are fixedly connected by bolts. An insertion rod 21 is provided on the outer wall of the semi-annular guide rail 2, and a threaded limit cap 22 is sleeved on the outer wall of the insertion rod 21. Each group of mounting half rings 1 consists of two, and a threaded connecting rod 12 is inserted between the two mounting half rings 1 in the same group. A fixedly connected sliding guide rail 11 is provided on the outer wall of the mounting half ring 1, and the inner wall of the sliding guide rail 11 is abutted against and slidably connected to the outer wall of the insertion rod 21, and the outer wall of the sliding guide rail 11 is abutted against the end of the limit cap 22.
[0031] It should be noted that: by assembling the two semi-annular guide rails 2, the subsequent movement of the support guide rail 31 can be guided, and then during use, the support assembly 3 can drive the cutting component to rotate in a circle outside the heat pipe, so that the cutting disk or grinding head can cut and grind the bottom of the heat pipe, thereby improving the portability of the staff's cutting and grinding operations under the heat pipe.
[0032] In the embodiments of the present invention, please refer to Figure 1 and Figure 4A connecting piece 35 is provided at the bottom end of the sliding frame 34, and a driving motor 4 is rotatably connected to the bottom of the connecting piece 35 through a shaft 51, and a component for cutting and grinding the outer wall of the heat pipe is provided at the output end of the driving motor 4; a symmetrically distributed supporting piece 5 is provided at the bottom of the connecting piece 35, and the inner wall of the supporting piece 5 is rotatably connected to the outer wall of the shaft 51, and a fixedly connected connecting plate 52 is provided at the end of the shaft 51, and a limiting hole 53 is provided inside the connecting plate 52 and the supporting piece 5, and a threaded limiting rod 54 is inserted into the limiting hole 53.
[0033] It should be noted that: by using the shaft 51 to rotatably install the drive motor 4, the staff can adjust the output end angle of the drive motor 4 as needed during use, thereby improving the flexibility of the device in later use. By setting the limit rod 54, when the limit rod 54 is connected to the connecting plate 52 and the inside of the support plate 5 through the threaded structure, the shaft 51 can be limited, so the adjusted drive motor 4 can be stably supported by the shaft 51.
[0034] In the embodiments of the present invention, please refer to Figure 2 A spring 351 is arranged between the support plate in the support frame 33 and the connecting piece 35 , the top end of the spring 351 is fixedly connected to the bottom of the support plate in the support frame 33 , and the bottom end of the spring 351 is fixedly connected to the top of the connecting piece 35 .
[0035] It should be noted that: through the setting of the spring 351, in the initial state, the spring 351 can stretch the sliding frame 34 through its own force, so that the sliding frame 34 can drive the driving motor 4 and other components at the bottom to reset upward, thereby preventing the cutting disk or grinding head on the driving motor 4 from contacting the protective layer on the outer wall of the heat pipe in the initial state, which will affect the subsequent starting of the driving motor 4.
[0036] In the embodiments of the present invention, please refer to Figure 1 and Figure 2 A fixedly connected protruding rod 36 is provided inside the sliding frame 32 , and a threadedly connected extruding cap 361 is sleeved on the outer wall of the protruding rod 36 , and the bottom of the extruding cap 361 abuts against the top of the supporting guide rail 31 .
[0037] It should be noted that: through the setting of the extrusion cap 361, during use, when the staff needs to control the sliding frame 32 to slide on the support guide rail 31, the extrusion cap 361 can be twisted to separate the extrusion cap 361 from the support guide rail 31, and the limit on the sliding frame 32 can be released, and then the driving motor 4 at the bottom can be driven to move by controlling the sliding of the sliding frame 32. Conversely, when the extrusion cap 361 is twisted, the sliding frame 32 can be fixed, so that when the staff controls the support guide rail 31 to slide inside the semi-annular guide rail 2, the sliding frame 32 can support the driving motor 4 more stably.
[0038] The working principle of the heat network pipe patching device provided by the utility model is as follows:
[0039] The staff can first take out the semi-circular guide rail 2 and assemble and fix the semi-circular guide rail 2 with bolts to form two symmetrically distributed circular guide rails 2. Then, the support assembly 3 can be taken out and the support rail 31 in the support assembly 3 can be pressed against the inner walls of the circular guide rails 2 on both sides.
[0040] Then the installation half ring 1 can be taken out, and the two installation half rings 1 on the same side can be preliminarily connected through the connecting rod 12. Then the installation half ring 1 can be moved so that the sliding guide rail 11 on its outer wall is inserted outside the insertion rod 21 of the outer wall of the semi-annular guide rail 2. After the limiting cap 22 is taken out and the limiting cap 22 is screwed on the outer wall of the insertion rod 21 to preliminarily fix the connection between the installation half ring 1 and the semi-annular guide rail 2, the connecting rod 12 can be continued to be screwed to fix the installation half ring 1 so that the installation half ring 1 is fixedly connected to the heat pipe. Finally, the limiting cap 22 can be screwed until the outer wall of the limiting cap 22 is against the outer wall of the sliding guide rail 11, and the installation half ring 1 can be connected to the semi-annular guide rail 2, thereby completing the installation of the device.
[0041] At this time, the staff can connect the cutting disc to be used with the driving motor 4. After the installation of the cutting disc is completed, the baffle 341 in the support assembly 3 can be controlled to move as needed to adjust the distance between the baffle 341 and the support frame 33. Then, the extrusion cap 361 can be controlled to move on the protruding rod 36 so that the bottom end of the extrusion cap 361 abuts against the top of the support guide rail 31 to fix the sliding frame 32. At this time, the staff can control the driving motor 4 to drive the cutting disc to rotate to cut the protective layer on the outer wall of the heat pipe.
[0042] During this process, the staff can press the sliding frame 34 to make the sliding frame 34 drive the cutting disc below to move downward for cutting. When the blocking piece 341 abuts against the supporting frame 33, the movement of the sliding frame 34 can be limited. Then, the staff presses the sliding frame 34 and applies a pulling force to it, so that the supporting guide rail 31 rotates inside the semi-annular guide rail 2, and the cutting depth of the cutting disc can be made more uniform when the annular cutting of the protective layer of the outer wall of the heat pipe is achieved.
[0043] The cutting position is adjusted by controlling the sliding frame 32 to move on the supporting rail 31. When the cutting and cleaning of the outside of the hot pipe wound is completed, the cutting disc can be disassembled and the grinding head can be replaced. Then, the driving motor 4 can be driven to rotate by the shaft 51 to adjust the output angle of the driving motor 4, so that the driving motor 4 can drive the grinding head to grind the surface of the cut outer protective layer of the hot pipe.
[0044] Finally, the rubber sheet used for repair can be taken out to cover and seal the outside of the treated heat pipe, and then the filler is injected and sealed inside the rubber sheet to complete the repair work on the damaged part of the heat pipe outside.
[0045] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0046] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A heating network pipe patching device, characterized in that: include: A mounting semi-ring (1) and a semi-annular guide rail (2), wherein the mounting semi-ring (1) and the semi-annular guide rail (2) are each provided with two groups, and a support assembly (3) is provided between the two groups of the semi-annular guide rails (2); The invention is characterized in that the support assembly (3) comprises a support rail (31), the end of the support rail (31) abuts against and is slidably connected to the inner wall of the semi-annular guide rail (2), a sliding frame (32) is sleeved on the support rail (31), a support frame (33) is provided at the bottom of the sliding frame (32), a sliding frame (34) is inserted into the interior of the sliding frame (32), the outer wall of the support rod in the sliding frame (34) is slidably connected to the inner wall of the support plate in the support frame (33), and a threaded baffle (341) is sleeved on the outer wall of the support rod in the sliding frame (34); A connecting piece (35) is provided at the bottom end of the sliding frame (34), a driving motor (4) rotatably connected to the bottom of the connecting piece (35) is provided via a shaft (51), and a component for cutting and grinding the outer wall of the heat pipe is provided at the output end of the driving motor (4).
2. The heating network pipe patching device according to claim 1, characterized in that: Each group of the semi-annular guide rails (2) is composed of two, and the annular guide rail formed by the two semi-annular guide rails (2) in the same group are fixedly connected by bolts, and an insertion rod (21) is provided on the outer wall of the semi-annular guide rail (2), and a threaded limiting cap (22) is sleeved on the outer wall of the insertion rod (21).
3. The heating network pipe patching device according to claim 2, characterized in that: Each group of the mounting half rings (1) is composed of two, and a threaded connecting rod (12) is inserted between the two mounting half rings (1) in the same group. A fixedly connected sliding guide rail (11) is provided on the outer wall of the mounting half ring (1), and the inner wall of the sliding guide rail (11) abuts against and is slidably connected to the outer wall of the insertion rod (21), and the outer wall of the sliding guide rail (11) abuts against the end of the limiting cap (22).
4. The heating network pipe patching device according to claim 1, characterized in that: A symmetrically distributed support sheet (5) is provided at the bottom of the connecting sheet (35), the inner wall of the support sheet (5) is rotatably connected to the outer wall of the shaft (51), and a fixedly connected connecting plate (52) is provided at the end of the shaft (51).
5. The heating network pipe patching device according to claim 4, characterized in that: The connection plate (52) and the support plate (5) are both provided with a limiting hole (53) inside, and a threaded limiting rod (54) is inserted inside the limiting hole (53).
6. The heating network pipe patching device according to claim 1, characterized in that: A spring (351) is arranged between the support plate in the support frame (33) and the connecting piece (35); the top end of the spring (351) is fixedly connected to the bottom of the support plate in the support frame (33), and the bottom end of the spring (351) is fixedly connected to the top of the connecting piece (35).
7. The heating network pipe patching device according to claim 1, characterized in that: A fixedly connected protruding rod (36) is provided inside the sliding frame (32), a threadedly connected pressing cap (361) is sleeved on the outer wall of the protruding rod (36), and the bottom of the pressing cap (361) abuts against the top of the supporting guide rail (31).