Nickel net sand blasting device

By designing a nickel mesh sandblasting device, the nozzle swings in the horizontal direction, solving the problem of uneven sandblasting of the existing sandblasting machine, achieving uniform sandblasting on the surface of the dense mesh, and improving the working quality and efficiency.

CN222791700UActive Publication Date: 2025-04-25CHANGZHOU TAISHENG MASCH CO LTD
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Patent Information

Application Number
CN202421641870.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-25
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When existing sandblasting machines blast the dense mesh, the sandblasting is uneven and cannot meet production needs.

Method used

A nickel mesh sandblasting device is designed. The nozzle swings in the horizontal direction and drives the nozzle to reciprocate in the horizontal direction through the swing arm to ensure that the spacing between the nozzle and the dense mesh surface is consistent, thereby achieving uniform sandblasting.

Benefits of technology

It realizes uniform sandblasting on the surface of the dense mesh, improves the quality and accuracy of the spraying operation, improves the working efficiency, and has a simple structure and easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a nickel screen sand blasting device, and relates to the technical field of sand blasting equipment, the nickel screen sand blasting device comprises a sand blasting box and a conveying mechanism, the sand blasting box adopts a closed box body and is arranged above the middle of the conveying mechanism, a sand blasting mechanism is arranged in the sand blasting box, and the sand blasting mechanism comprises a swing arm arranged in the horizontal direction; one end of the swing arm is rotationally connected with the side wall of the sand blasting box through a rotating shaft, a driving mechanism for driving the swing arm to swing around the rotating shaft in the horizontal direction in a reciprocating mode is arranged on one side in the sand blasting box, the other end of the swing arm is connected with a sand blasting assembly, and the sand blasting assembly comprises a plurality of spray heads which are fixedly connected. The method has the beneficial effects.
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Description

Technical Field

[0001] The present application relates to the technical field of sandblasting equipment, and in particular to a nickel mesh sandblasting device. Background Art

[0002] Sandblasting machine is a kind of equipment used for surface treatment of die castings, forgings and other workpieces. It is widely used in metal processing, architectural decoration, automobile maintenance and other fields. By using compressed air, sand is sprayed onto the surface of the workpiece to treat the surface of the workpiece, thereby improving the mechanical properties of the workpiece.

[0003] During the production process of the dense mesh, the sealing surface needs to be sandblasted and cleaned. In the existing sandblasting machine, the nozzle is connected to the swing arm, and the swing arm is installed inside the sandblasting box. The swing arm drives the nozzle to swing back and forth in a vertical plane for sandblasting. Since the nozzle swings back and forth in the vertical plane, the nozzle moves in an arc. When the dense mesh is sandblasted, the distance between the nozzle and various parts of the dense mesh is different. Due to the different distances, the sandblasting effect is different, resulting in uneven sandblasting on the surface of the dense mesh, inconsistent roughness of the surface of the dense mesh, and failure to meet production needs. Utility Model Content

[0004] In order to solve the problem in the prior art that the existing sandblasting machine is uneven when sandblasting a dense mesh and cannot meet production needs, the present application provides a nickel mesh sandblasting device.

[0005] A nickel mesh sandblasting device provided in the present application adopts the following technical solution: a nickel mesh sandblasting device, comprising a sandblasting box and a conveying mechanism, wherein the sandblasting box adopts a closed box body and is arranged above the middle of the conveying mechanism, and a sandblasting mechanism is arranged inside the sandblasting box, wherein the sandblasting mechanism comprises a swing arm arranged in a horizontal direction, and one end of the swing arm is rotatably connected to the side wall of the sandblasting box through a rotating shaft, and a driving mechanism for driving the swing arm to swing back and forth in a horizontal direction around the rotating shaft is arranged on one side inside the sandblasting box, and a sandblasting assembly is connected to the other end of the swing arm, and the sandblasting assembly comprises a plurality of fixedly connected nozzles.

[0006] By adopting the above technical solution, the dense mesh is transported to the inside of the sandblasting box through the conveying mechanism. During the sandblasting operation, the driving mechanism drives the swing arm to swing back and forth around the rotating shaft, and the swing arm drives the sandblasting assembly to reciprocate. Driven by the swing arm, the nozzle performs uniform sandblasting cleaning on the surface of the dense mesh. Since the swing arm swings back and forth on the horizontal plane, the distance between the nozzle and the dense mesh remains unchanged during the sandblasting process, thereby ensuring the uniformity of the sandblasting.

[0007] Optionally, the driving mechanism includes a driving motor arranged at one side of the sandblasting box, a cam is connected to the output shaft of the driving motor, and the cam is connected to the rotating shaft through a connecting rod transmission.

[0008] By adopting the above technical solution, when the driving mechanism drives the swing arm to operate, the driving mechanism drives the cam to rotate through the output shaft, and the cam drives the rotating shaft to reciprocate and cyclically rotate through the connecting rod.

[0009] Optionally, the sandblasting assembly includes a mounting plate, the nozzle is fixedly mounted on the mounting plate, a delivery pipe is connected above the nozzle, and a fixing plate for fixing the delivery pipe is arranged above the mounting plate.

[0010] By adopting the above technical solution, the nozzle and the delivery pipe are fixedly installed by the mounting plate and the fixing plate respectively, which effectively prevents the nozzle and the delivery pipe from being displaced during the sandblasting process and improves the uniformity of the sandblasting.

[0011] Optionally, a plurality of stepped mounting holes are formed on the mounting plate, the nozzles are inserted into the mounting holes, and locking screws extending into the mounting holes are provided on the side surfaces of the mounting plate.

[0012] By adopting the above technical solution, the nozzle is fixedly installed through the locking screws and the mounting holes, which facilitates the disassembly and assembly of the nozzle.

[0013] Optionally, a connecting plate is connected to one end of the mounting plate, a plurality of connecting holes are arranged on the connecting plate in a vertical direction, and the connecting plate is detachably connected to the swing arm through the connecting holes.

[0014] By adopting the above technical solution, the connecting plate is connected to the swing arm through different connecting holes so that the position of the mounting plate can be adjusted to adjust the height of the nozzle to meet different operation requirements.

[0015] Optionally, one end of the swing arm is movably mounted on the rotating shaft through a sleeve, a key is provided between the sleeve and the rotating shaft, and a lifting and lowering adjustment component is provided on the rotating shaft to drive the sleeve to move up and down along the rotating shaft.

[0016] By adopting the above technical solution, the lifting and adjusting component drives the sleeve to move up and down along the rotating shaft to adjust the height of the swing arm, thereby realizing automatic adjustment of the height between the nozzle and the dense mesh to meet different operation requirements.

[0017] Optionally, the lifting and adjusting assembly includes mounting plates arranged at the upper and lower ends of the rotating shaft, two lead screws are symmetrically arranged between the two mounting plates for rotation, the two lead screws are threadedly connected to the two sides of the sleeve, a rotating motor is arranged on the mounting plates, and the rotating motor is connected to the lead screws through a gear set.

[0018] By adopting the above technical solution, the rotating motor drives the two lead screws to rotate in opposite directions through the gears, and the rotation of the lead screw drives the shaft sleeve to move up and down along the rotating shaft to achieve adjustment, with fast adjustment speed and high precision.

[0019] Optionally, the conveying mechanism comprises a conveyor belt running through the sandblasting box, and a recovery component for recovering fine sand and impurities is provided at the bottom of the conveyor belt.

[0020] By adopting the above technical solution, the conveyor belt transports the dense mesh from one side of the sandblasting box to the other side to realize the loading and unloading of the dense mesh, and the recovery component is used to recover sand and impurities for recycling.

[0021] Optionally, a sand box is arranged above the sandblasting box, one side of the sand box is connected to a circulation lifting mechanism through a pipeline, the circulation lifting mechanism is connected to the recovery component, and the nozzle is connected to the sand box through a delivery pipe.

[0022] By adopting the above technical solution, the sand and impurities recovered by the recovery component are lifted upward by the circulation lifting mechanism to facilitate the recycling of the sand.

[0023] Optionally, a cyclone separation mechanism and a back-blowing mechanism are provided on one side of the sandblasting box, and the cyclone separation mechanism is connected to the circulation lifting mechanism, the sandblasting box and the back-blowing mechanism through pipelines respectively.

[0024] By adopting the above technical solution, the cyclone separation mechanism is used to separate sand and impurities to achieve recycling of the sand, and the backflush mechanism is used to purify the exhausted gas to prevent impurities from polluting the environment.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. In the present application, a nozzle is arranged inside the sandblasting box, and the nozzle is connected to a swing arm that swings in the horizontal direction. The swing arm drives the nozzle to move in the horizontal direction to perform sandblasting on the surface of the dense mesh. The nozzle is spaced in the same manner as the dense mesh during the sandblasting operation. At the same time, the nozzle can be moved to any position on the dense mesh through the swing arm, thereby achieving uniform sandblasting on the dense mesh, improving the quality and accuracy of the dense mesh spraying operation, and improving the operation efficiency. The device has a simple structure and is easy to use.

[0027] 2. In the present application, a lifting and adjusting assembly is arranged on the rotating shaft, and the lifting and adjusting assembly drives the swing arm to move up and down along the rotating shaft to adjust the height of the swing arm and the nozzle. At the same time, the mounting plate and the swing arm are connected through different connecting holes of the connecting plate to adjust the relative height between the mounting plate and the swing arm, so that the nozzle can be adjusted in height at will to meet different operation requirements and expand the application scope of the sandblasting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of a nickel mesh sandblasting device in an embodiment of the present application.

[0029] Figure 2It is a schematic diagram of the main internal structure of a nickel mesh sandblasting device in an embodiment of the present application.

[0030] Figure 3 It is a schematic diagram of the structure of a sandblasting component of a nickel mesh sandblasting device in an embodiment of the present application.

[0031] Figure 4 It is a schematic diagram of the nozzle structure of a nickel mesh sandblasting device in an embodiment of the present application.

[0032] Figure 5 A nickel mesh sandblasting device according to an embodiment of the present application Figure 2 A magnified schematic diagram of local A.

[0033] Explanation of the accompanying drawings: 1. Sandblasting box; 2. Conveying mechanism; 21. Conveyor belt; 22. Recovery assembly; 3. Cyclone separation mechanism; 4. Backblowing mechanism; 5. Sand box; 6. Circulation lifting mechanism; 7. Sandblasting mechanism; 71. Driving mechanism; 711. Driving motor; 712. Cam; 713. Connecting rod; 72. Swing arm; 73. Sandblasting assembly; 731. Mounting plate; 732. Fixing plate; 733. Mounting hole; 734. Nozzle; 735. Locking screw; 736. Connecting plate; 74. Rotating shaft; 75. Bearing seat; 76. Lifting and lowering adjustment assembly; 761. Rotating motor; 762. Screw; 763. Mounting plate; 764. Gear set; 77. Bushing. DETAILED DESCRIPTION

[0034] The following is an explanation of the implementation of the present application by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification.

[0035] See also Figure 1-5 . It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of this application, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by this application, should still fall within the scope of the technical content disclosed in this application. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of this application. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of this application without substantially changing the technical content.

[0036] The following is combined with Figure 1-5 This application is described in further detail.

[0037] This embodiment discloses a nickel mesh sandblasting device.

[0038] Reference Figure 1 and Figure 2 A nickel mesh sandblasting device comprises a sandblasting box 1, which adopts a closed box body. A conveying mechanism 2 is arranged below the sandblasting box 1, and the conveying mechanism 2 comprises a conveyor belt 21. The conveyor belt 21 runs through the sandblasting box 1, and a recovery component 22 is arranged below the conveyor belt 21. The recovery component 22 comprises two first collecting troughs arranged along the length direction of the conveyor belt 21, and a first conveying auger is arranged at the bottom of the two first collecting troughs. A second collecting trough is arranged below the conveyor belt 21 below the sandblasting box 1 along the width direction, and the second collecting trough is connected to the first collecting trough. A second conveying auger is arranged inside the second collecting trough. Sand and impurities dropped during the dense mesh conveying process fall into the first collecting trough, and are transported to the middle of the second collecting trough by the first conveying auger in the first collecting trough. The sand and impurities in the sandblasting box 1 fall into the second collecting trough, and the sand and impurities The materials are gathered in the second collecting tank and then transported to the circulation lifting mechanism 6 through the second conveying auger, and are transported upward through the circulation lifting mechanism 6 for recycling. A circulation lifting mechanism 6 is arranged on one side of the sandblasting box 1, and the circulation lifting mechanism 6 is connected to the second conveying auger. A sand box 5 is arranged above the sandblasting box 1, and the sand box 5 is connected to the circulation lifting mechanism 6 through a pipeline. A sandblasting mechanism 7 is arranged inside the sandblasting box 1, and a nozzle 734 in the sandblasting mechanism 7 is connected to the sand box 5 through a conveying pipe. A cyclone separation mechanism 3 and a back-blowing mechanism 4 are arranged on one side of the sandblasting box 1, and the inlet of the cyclone separation mechanism 3 is connected to the circulation lifting mechanism 6 through a pipeline. Exhaust ports are arranged at the inlet and outlet of the sandblasting box 1 and the upper middle part, and the exhaust port is connected to the inlet of the cyclone separation mechanism 3 through a pipeline, and the outlet of the cyclone separation mechanism 3 is connected to the back-blowing mechanism 4 through a pipeline.

[0039] Reference Figure 3 and Figure 5 The sandblasting mechanism 7 includes a swing arm 72 and a sandblasting assembly 73. One end of the swing arm 72 is connected to a rotating shaft 74. A shaft sleeve 77 is provided at the end of the swing arm 72. The shaft sleeve 77 is movably sleeved on the rotating shaft 74. A key is provided between the shaft sleeve 77 and the rotating shaft 74. The rotating shaft 74 is rotatably connected to the side wall of the sandblasting box 1 through a bearing seat 75. A driving mechanism 71 is provided on one side of the rotating shaft 74. The driving mechanism 71 includes a driving motor 711. A cam 712 is connected to the output shaft of the driving motor 711. A crank structure is connected above the rotating shaft 74. The cam 712 is connected to the crank mechanism above the rotating shaft 74 through a connecting rod 713, so that the driving motor 711 drives the rotating shaft 74 to reciprocate and circulate through the cam 712 and the connecting rod 713.

[0040] Reference Figure 4The sandblasting assembly 73 includes a mounting plate 731, which is provided with a plurality of stepped mounting holes 733, a nozzle 734 is inserted into the mounting hole 733, a locking screw 735 is threadedly connected to the side of the mounting plate 731, and the locking screw 735 extends into the mounting hole 733 to fix the nozzle 734 tightly, and a connecting plate 736 is connected to one end of the mounting plate 731, and a plurality of connecting holes are provided on the connecting plate 736, and the connecting plate 736 is fixedly connected to the swing arm 72 by bolts passing through the connecting holes.

[0041] Reference Figure 5 A lifting and lowering adjustment component 76 is provided on the rotating shaft 74. The lifting and lowering adjustment component 76 includes mounting plates 763 provided at the upper and lower ends of the rotating shaft 74. A lead screw 762 is symmetrically provided between the two mounting plates 763. The lead screw 762 is threadedly connected to both sides of the shaft sleeve 77. The lead screw 762 is rotatably connected to the mounting plate 763. A rotating motor 761 is provided on one side of the mounting plate 763. The rotating motor 761 is transmission-connected to the two lead screws 762 through a gear set 764. The gear set 764 includes a transmission gear rotatably provided on the bottom surface of the mounting plate 763. The two lead screws 762 are connected to the mounting plate 763. The lower end of the lever 762 is connected to a driven gear meshing with the transmission gear, and the output shaft of the rotating motor 761 is connected to a driving gear meshing with the transmission gear. The driving gear drives the two driven gears to rotate synchronously through the transmission gear. When the height of the swing arm 72 and the sandblasting assembly 73 needs to be adjusted, the rotating motor 761 drives the two lead screws 762 to rotate synchronously through the gear set 764. The rotation of the two lead screws 762 drives the shaft sleeve 77 to move up and down along the rotating shaft 74, thereby driving the swing arm 72 and the sandblasting assembly 73 to move up and down for height adjustment.

[0042] The implementation principle of a nickel mesh sandblasting device in this embodiment is as follows: when sandblasting the dense mesh, the heights of the swing arm 72 and the nozzle 734 are adjusted according to the operation requirements, and then the dense mesh is placed on the conveyor belt 21, the conveyor belt 21 conveys the dense mesh to the inside of the sandblasting box 1, and the nozzle 734 sprays the sand in the sand box 5 onto the surface of the dense mesh. During the sandblasting process, the driving mechanism 71 drives the rotating shaft 74 to drive the swing arm 72 to swing back and forth, and the swing arm 72 drives the nozzle 734 to reciprocate. The swing arm 72 cooperates with the conveyor belt 21 to make the nozzle 734 move to any point on the surface of the dense mesh, thereby realizing the sandblasting operation on the surface of the dense mesh. During the operation, the sand mixed with impurities falls into the recovery component 22 under the conveyor belt 21, and is transported to the circulation lifting mechanism 6 through the recovery component 22. The circulation lifting mechanism 6 lifts the sand and impurities upward and transports them to the cyclone separation mechanism 3. The cyclone separation mechanism 3 separates the sand and impurities. The sand is transported to the sand box 5 through a pipeline for storage for recycling, and the impurities are transported to the backblowing mechanism 4. The backblowing mechanism 4 separates the impurities and stores them.

[0043] In summary, in this application, a nozzle is arranged inside the sandblasting box, and the nozzle is connected to a swing arm that swings in the horizontal direction. The swing arm drives the nozzle to move in the horizontal direction to perform sandblasting on the surface of the dense mesh. The nozzle is spaced in the same manner as the dense mesh during the sandblasting operation. At the same time, the nozzle can be moved to any position on the dense mesh through the swing arm, thereby achieving uniform sandblasting of the dense mesh, improving the quality and accuracy of the dense mesh spraying operation, and improving the operating efficiency. The device has a simple structure and is easy to use. In this application, a lifting and adjusting assembly is arranged on the rotating shaft, and the lifting and adjusting assembly drives the swing arm to move up and down along the rotating shaft to adjust the height of the swing arm and the nozzle. At the same time, the mounting plate and the swing arm are connected through different connecting holes of the connecting plate to adjust the relative height between the mounting plate and the swing arm, so that the nozzle can adjust the height arbitrarily to meet different operating requirements and expand the scope of application of the sandblasting device. Therefore, this application effectively overcomes the various shortcomings in the prior art and has a high industrial utilization value.

[0044] The above embodiments are merely illustrative of the principles and effects of the present application and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present application shall still be included in the protection scope of the present application.

Claims

1. A nickel mesh sandblasting device, comprising a sandblasting box (1) and a conveying mechanism (2), wherein the sandblasting box (1) is a closed box body arranged above the middle of the conveying mechanism (2), and a sandblasting mechanism (7) is arranged inside the sandblasting box (1), characterized in that: The sandblasting mechanism (7) comprises a swing arm (72) arranged in a horizontal direction, one end of the swing arm (72) being rotatably connected to a side wall of the sandblasting box (1) via a rotating shaft (74), a driving mechanism (71) for driving the swing arm (72) to swing back and forth in a horizontal direction around the rotating shaft (74) being arranged on one side inside the sandblasting box (1), the other end of the swing arm (72) being connected to a sandblasting assembly (73), the sandblasting assembly (73) comprising a plurality of fixedly connected spray heads (734).

2. A nickel mesh sandblasting device according to claim 1, characterized in that: The driving mechanism (71) comprises a driving motor (711) arranged on one side inside the sandblasting box (1); a cam (712) is connected to an output shaft of the driving motor (711); and the cam (712) is transmission-connected to the rotating shaft (74) via a connecting rod (713).

3. A nickel mesh sandblasting device according to claim 1, characterized in that: The sandblasting assembly (73) comprises a mounting plate (731), the spray head (734) is fixedly mounted on the mounting plate (731), a delivery pipe is connected above the spray head (734), and a fixing plate (732) for fixing the delivery pipe is arranged above the mounting plate (731).

4. A nickel mesh sandblasting device according to claim 3, characterized in that: The mounting plate (731) is provided with a plurality of stepped mounting holes (733), the nozzles (734) are inserted into the mounting holes (733), and locking screws (735) extending into the mounting holes (733) are provided on the side surfaces of the mounting plate (731).

5. A nickel mesh sandblasting device according to claim 3, characterized in that: One end of the mounting plate (731) is connected to a connecting plate (736), and a plurality of connecting holes are provided on the connecting plate (736) in a vertical direction. The connecting plate (736) is detachably connected to the swing arm (72) through the connecting holes.

6. A nickel mesh sandblasting device according to claim 1, characterized in that: One end of the swing arm (72) is movably sleeved on the rotating shaft (74) via a shaft sleeve (77), a key is provided between the shaft sleeve (77) and the rotating shaft (74), and a lifting and lowering adjustment component (76) is provided on the rotating shaft (74) for driving the shaft sleeve (77) to move up and down along the rotating shaft (74).

7. A nickel mesh sandblasting device according to claim 6, characterized in that: The lifting and lowering adjustment assembly (76) comprises mounting plates (763) arranged at the upper and lower ends of the rotating shaft (74); two lead screws (762) are symmetrically arranged between the two mounting plates (763) for rotation; the two lead screws (762) are threadedly connected to the two sides of the shaft sleeve (77); a rotating motor (761) is arranged on the mounting plates (763); and the rotating motor (761) is transmission-connected to the lead screws (762) via a gear set (764).

8. A nickel mesh sandblasting device according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying belt (21) that passes through the sandblasting box (1), and a recovery component (22) for recovering fine sand and impurities is provided at the bottom of the conveying belt (21).

9. A nickel mesh sandblasting device according to claim 8, characterized in that: A sand box (5) is arranged above the sandblasting box (1); one side of the sand box (5) is connected to a circulation lifting mechanism (6) via a pipeline; the circulation lifting mechanism (6) is connected to the recovery component (22); and the nozzle (734) is connected to the sand box (5) via a conveying pipe.

10. A nickel mesh sandblasting device according to claim 9, characterized in that: A cyclone separation mechanism (3) and a back-blowing mechanism (4) are provided on one side of the sandblasting box (1); the cyclone separation mechanism (3) is connected to the circulation lifting mechanism (6), the sandblasting box (1) and the back-blowing mechanism (4) through pipelines.