PVC material melting equipment with protection effect
By designing a rotatable melting furnace body and discharge protection component PVC material melting equipment, the problem of the lack of protective structure in the discharge process of existing equipment is solved, and the effect of automatic discharge and material splashing is achieved.
Patent Information
- Application Number
- CN202421338577.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing PVC material melting equipment lacks protective structure during the discharge process, which can easily cause high-temperature materials to splash, pollute the environment or accidentally injure staff.
A PVC material melting device including a rotatable melting furnace body and a discharge protection assembly is designed. The drive assembly drives the melting furnace body and the L-shaped material pipe to rotate, and automatically discharge the material, and a protective sleeve and a protective baffle are installed on the outer ring of the L-shaped material pipe to prevent material splashing.
It effectively prevents materials from splashing everywhere during discharge, reduces the risks of environmental pollution and personnel injury, and at the same time realizes the convenience of automatic discharge.
Smart Images

Figure CN222792509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of melting equipment, in particular to a PVC material melting equipment with protective effect. Background Art
[0002] The main function of the cable insulation sheath material is to protect the cable. The sheath material is selected according to external conditions, temperature, humidity, chemical environment and special requirements. The main function of the insulation material is to provide protection for the conductor insulation. The non-insulating material and temperature level are selected according to the conductor heating, service life and special requirements. This includes the melting of PVC cable materials. In the production of the cable insulation layer, the insulating raw materials are melted and stirred.
[0003] The existing PVC material melting equipment is not convenient for discharging the material after the material is melted, and does not have a corresponding protective structure during the discharging process, which easily causes high-temperature materials to splash and pollute the environment or accidentally injure surrounding workers, which is not conducive to people's use. Therefore, the technical personnel in this field provide a PVC material melting equipment with a protective effect to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide a PVC material melting device with protective effect to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PVC material melting equipment with protective effect, comprising a melting furnace body and an equipment bracket, wherein the melting furnace body is rotatably mounted on the equipment bracket, and a driving component for controlling the rotation of the melting furnace body is mounted on the equipment bracket, one end of the melting furnace body is connected to an L-shaped material pipe close to its outer ring, and a sealing cover is detachably provided at the end of the L-shaped material pipe, and one side of the equipment bracket is connected to a discharge protection component sleeved on the outer ring connecting the L-shaped material pipe and one end of the melting furnace body through multiple groups of fixing rods.
[0006] Preferably, the equipment support comprises a U-shaped support rotatably connected to the outer ring of the melting furnace body, the bottom of the U-shaped support is connected to a supporting base plate through a plurality of welded columns, and one side of the U-shaped support is welded to a fixing rod.
[0007] Preferably: the discharge protection assembly comprises a protection ring sleeved on one end of the melting furnace body and the outside of the L-shaped material pipe, the top of the protection ring is provided with an opening for opening and closing the sealing cover at the end of the L-shaped material pipe, and the bottom of the protection ring is connected to the discharge pipe.
[0008] Preferably, a protective baffle is detachably connected to a side of the protective collar away from the melting furnace body.
[0009] Preferably, the driving assembly comprises a first servo motor fixedly mounted inside the U-shaped bracket, the output end shaft of the first servo motor is connected with a driving gear, and the outer ring of the melting furnace body is provided with a driving gear ring meshing with the driving gear.
[0010] Preferably, a stirring assembly is installed inside the melting furnace body, and an outer ring of the stirring assembly is in contact with an inner wall of the melting furnace body.
[0011] Preferably: the stirring assembly includes a rotating rod rotatably installed at the center of the melting furnace body, the outer ring of the rotating rod is welded with a stirring frame in contact with the inner wall of the melting furnace body, and a second servo motor fixedly connected to the end of the rotating rod is installed at one end of the melting furnace body away from the discharge protection assembly.
[0012] Preferably, the stirring assembly further comprises a plurality of reinforcing rods welded to the outer ring of the rotating rod, and one end of the reinforcing rod away from the rotating rod is welded to the stirring frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, a rotatable melting furnace body is provided. When the melting furnace body processes the material, the port of the L-shaped material pipe at the end thereof faces upward. After the material processing is completed, the melting furnace body and the L-shaped material pipe are driven to rotate by providing a driving assembly. The port of the L-shaped material pipe faces downward, which can facilitate automatic discharge of the material. A protective collar is provided on the outer ring of the L-shaped material pipe, which can guide the material flowing out of the end of the L-shaped material pipe and prevent the material from splashing around to pollute the environment. A protective baffle is further provided, which can facilitate further improvement of the safety of the equipment during discharge.
[0015] 2. In the utility model, a second servo motor is provided to drive the rotating rod and the stirring frame to rotate, so as to prevent the material from adhering to the inner wall of the melting furnace body during the melting process, and to facilitate maintaining the temperature of the internal material of the melting furnace body uniform, and to facilitate scraping off the residual material on the inner wall of the melting furnace body during discharge. Furthermore, a plurality of reinforcing rods are provided to enhance the supporting strength of the stirring frame, and also to enhance the stirring effect of the material inside the melting furnace body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a side view of the overall structure of the utility model;
[0018] Figure 3 It is a first cross-sectional view of the overall structure of the utility model;
[0019] Figure 4It is a second cross-sectional view of the overall structure of the utility model.
[0020] In the figure: 1. melting furnace body; 2. L-shaped material pipe; 3. sealing cover; 4. fixing rod; 5. U-shaped bracket; 6. column; 7. supporting bottom plate; 8. protective collar; 9. opening; 10. discharge pipe; 11. protective baffle; 12. first servo motor; 13. driving gear; 14. driving gear ring; 15. rotating rod; 16. stirring frame; 17. second servo motor; 18. reinforcing rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 to Figure 4 In an embodiment of the utility model, a PVC material melting device with a protective effect includes a melting furnace body 1 and an equipment bracket. The melting furnace body 1 is rotatably installed on the equipment bracket. A driving component for controlling the rotation of the melting furnace body 1 is installed on the equipment bracket. One end of the melting furnace body 1 is connected to an L-shaped material pipe 2 close to its outer ring. A sealing cover 3 is detachably provided at the end of the L-shaped material pipe 2. One side of the equipment bracket is connected to a discharge protection component sleeved on the outer ring connecting the L-shaped material pipe 2 and one end of the melting furnace body 1 through multiple groups of fixing rods 4.
[0023] When in use, the PVC processing materials that need to be melted are put into the melting furnace body 1, and the melting furnace body 1 is used to process the materials. When the material processing is completed, the sealing cover 3 is opened, and the driving component is started. The driving component can drive the melting furnace body 1 to rotate inside the equipment bracket, and the melting furnace body 1 drives the L-shaped material pipe 2 to rotate. After the L-shaped material pipe 2 is rotated to 180 degrees, the port end of the L-shaped material pipe 2 faces downward, so that the material inside the melting furnace body 1 can be automatically discharged, and a discharge protection component is provided, which can directly put the material flowing out of the end of the L-shaped material pipe 2 into the inside of the discharge protection component, and the material is transported from the bottom of the discharge protection component to the inside of the collection equipment, etc.
[0024] In one embodiment, specifically, the equipment support includes a U-shaped support 5 rotatably connected to the outer ring of the melting furnace body 1, the bottom of the U-shaped support 5 is connected to a supporting base plate 7 through a plurality of welded columns 6, and one side of the U-shaped support 5 is welded to a fixed rod 4, which can provide a stable bottom support for the PVC material melting equipment.
[0025] Among them, the discharge protection component includes a protective ring 8 which is sleeved on one end of the melting furnace body 1 and the outside of the L-shaped material pipe 2. The top of the protective ring 8 is provided with an opening 9 for opening and closing the sealing cover 3 at the end of the L-shaped material pipe 2. The bottom of the protective ring 8 is connected with a discharge pipe 10. The rotation of the melting furnace body 1 drives the L-shaped material pipe 2 to rotate inside the protective ring 8. The material flowing out of the end of the L-shaped material pipe 2 can be transported to the inside of the protective ring 8, and the material inside the protective ring 8 can be sent out from the discharge pipe 10 at the bottom, which can effectively prevent the material from splashing around during discharge. Furthermore, the side of the protective ring 8 away from the melting furnace body 1 is detachably connected with a protective baffle 11, which can improve the actual protection effect, and the easily disassembled protective baffle 11 can facilitate the inspection and cleaning of the inside of the protective ring 8.
[0026] Specifically, the driving assembly includes a first servo motor 12 fixedly installed inside the U-shaped bracket 5, the output end shaft of the first servo motor 12 is connected to a driving gear 13, and the outer ring of the melting furnace body 1 is equipped with a driving gear ring 14 meshing with the driving gear 13. When the first servo motor 12 is started, the first servo motor 12 drives the driving gear 13 to rotate, and the driving gear 13 drives the driving gear ring 14 to rotate. The driving gear ring 14 can drive the melting furnace body 1 to rotate inside the U-shaped bracket 5.
[0027] In one embodiment, a stirring assembly is installed inside the melting furnace body 1, and the outer ring of the stirring assembly is in contact with the inner wall of the melting furnace body 1, which can prevent the material from adhering to the inner wall of the melting furnace body 1 during the melting process, and facilitates maintaining the temperature of the internal material of the melting furnace body 1 uniform. Specifically, the stirring assembly includes a rotating rod 15 rotatably installed at the center of the melting furnace body 1, and the outer ring of the rotating rod 15 is welded with a stirring frame 16 that contacts the inner wall of the melting furnace body 1, and a second servo motor 17 fixedly connected to the end of the rotating rod 15 is installed at the end of the melting furnace body 1 away from the discharge protection assembly.
[0028] Start the second servo motor 17, the second servo motor 17 drives the rotating rod 15 to rotate, the rotating rod 15 drives the stirring frame 16 to rotate, the stirring frame 16 can stir the material inside the molten furnace body 1, further, the stirring assembly also includes a plurality of reinforcing rods 18 welded to the outer ring of the rotating rod 15, the reinforcing rod 18 is welded to the stirring frame 16 at one end away from the rotating rod 15, which can improve the supporting strength of the stirring frame 16 and also improve the stirring effect on the material inside the molten furnace body 1.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A PVC material melting device with protective effect, comprising a melting furnace body (1) and a device support, characterized in that: The melting furnace body (1) is rotatably mounted on an equipment bracket, and a driving component for controlling the melting furnace body (1) to rotate is mounted on the equipment bracket. One end of the melting furnace body (1) is connected to an L-shaped material pipe (2) close to its outer ring, and a sealing cover (3) is detachably provided at the end of the L-shaped material pipe (2). One side of the equipment bracket is connected to a discharge protection component sleeved on the outer ring connecting the L-shaped material pipe (2) and one end of the melting furnace body (1) through multiple groups of fixing rods (4).
2. The PVC material melting device with protective effect according to claim 1, characterized in that: The equipment support comprises a U-shaped support (5) rotatably connected to the outer ring of the melting furnace body (1); the bottom of the U-shaped support (5) is connected to a supporting base plate (7) via a plurality of welded columns (6); and one side of the U-shaped support (5) is welded to a fixing rod (4).
3. The PVC material melting device with protective effect according to claim 2, characterized in that: The discharge protection assembly comprises a protection collar (8) sleeved on one end of the melting furnace body (1) and the outside of the L-shaped material pipe (2); the top of the protection collar (8) is provided with an opening (9) for opening and closing the sealing cover (3) at the end of the L-shaped material pipe (2); and the bottom of the protection collar (8) is connected to the discharge pipe (10).
4. The PVC material melting device with protective effect according to claim 3 is characterized in that: A protective baffle (11) is detachably connected to the side of the protective collar (8) away from the melting furnace body (1).
5. The PVC material melting device with protective effect according to claim 2, characterized in that: The driving assembly comprises a first servo motor (12) fixedly mounted inside the U-shaped bracket (5); the output end shaft of the first servo motor (12) is connected to a driving gear (13); and the outer ring of the melting furnace body (1) is provided with a driving gear ring (14) meshing with the driving gear (13).
6. A PVC material melting device with protective effect according to any one of claims 1 to 5, characterized in that: A stirring assembly is installed inside the melting furnace body (1), and the outer ring of the stirring assembly is in contact with the inner wall of the melting furnace body (1).
7. The PVC material melting device with protective effect according to claim 6, characterized in that: The stirring assembly comprises a rotating rod (15) rotatably mounted at the center of the melting furnace body (1); the outer ring of the rotating rod (15) is welded with a stirring frame (16) in contact with the inner wall of the melting furnace body (1); and a second servo motor (17) fixedly connected to the end of the rotating rod (15) is mounted at one end of the melting furnace body (1) away from the discharge protection assembly.
8. The PVC material melting device with protective effect according to claim 7, characterized in that: The stirring assembly further comprises a plurality of groups of reinforcing rods (18) welded to the outer ring of the rotating rod (15); one end of the reinforcing rod (18) away from the rotating rod (15) is welded to the stirring frame (16).