Color master batch sorting device

By setting up a conveyor mechanism and fan in the masterbatch sorting device to collect dust, and using screening mesh and vibrating motor to improve the screening effect, the problem of washing step workload and water resource waste caused by the increase of powder in the prior art is solved, and the goal of saving water resources and improving screening effect is achieved.

CN222792521UActive Publication Date: 2025-04-25NANTONG HONGDING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421481494.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing masterbatch sorting device will produce a large amount of powder during the sorting process, resulting in increased workload of the water washing step, waste of water resources and dust pollution problems.

Method used

A masterbatch sorting device is designed. By setting up a conveying mechanism and a fan, dust is blown into the air outlet pipe and collected into the bag, reducing the water consumption and workload of the water washing step, and improving the screening effect of the material through the screen and the vibrating motor.

Benefits of technology

It effectively reduces the washing workload and water consumption after sorting, saves water resources, improves the screening effect of materials, and reduces dust pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222792521U_ABST
Patent Text Reader

Abstract

The utility model discloses a color master batch sorting device which comprises an installation bottom plate, a sorting box is installed on the installation bottom plate through a plurality of supporting legs, a conveying mechanism used for conveying color master batches is arranged on the installation bottom plate, and the conveying mechanism comprises a conveying pipe fixedly connected to the side wall of the sorting box. The conveying pipe is connected with a storage box through a discharging pipe, a conveying motor is installed on the conveying pipe, a screw rod is installed at the output end of the conveying motor, the conveying pipe communicates with the sorting box through a connecting pipe, a fan is installed on the inner wall of the sorting box through a placing plate, an air outlet pipe is arranged on the side wall of the sorting box, and a collecting bag is arranged on the air outlet pipe. The conveying mechanism is arranged, dust in materials can be blown into the air outlet pipe in the process that the materials are continuously fed into the sorting box, the dust falls into the collecting bag from the air outlet pipe, the washing workload after sorting is reduced, meanwhile, the water consumption in the washing step can be reduced, and water resources are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch sorting, in particular to a masterbatch sorting device. Background Art

[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of special colorant for polymer materials, also known as pigment preparation. After the masterbatch strips are produced, they are cut into masterbatches. Since the sizes of masterbatches are different, they need to be sorted to suit different occasions.

[0003] Existing masterbatch sorting devices generally screen the masterbatch through a sieve. Since a large amount of powder will exist between the masterbatch after cutting, the workload of the washing step after sorting will be increased. The washing process will increase the waste of water resources and also cause waste of powder. These dusts will be directly discharged into the air and cause dust pollution. Therefore, it is necessary to design a masterbatch sorting device to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and propose a masterbatch sorting device, which, by setting a conveying mechanism, allows materials to be continuously fed into a sorting box, during which dust therein can be blown into an air outlet pipe, and the dust falls from the air outlet pipe into a collecting bag, thereby reducing the workload of washing after sorting, and at the same time being able to reduce the water consumption in the washing step, thereby saving water resources.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A masterbatch sorting device comprises a mounting base plate, a sorting box is mounted on the mounting base plate via a plurality of supporting legs, a conveying mechanism for conveying masterbatch is arranged on the mounting base plate, the conveying mechanism comprises a conveying pipe fixedly connected to a side wall of the sorting box, the conveying pipe is connected to a material storage box via a discharge pipe, a conveying motor is mounted on the conveying pipe, a screw is mounted on an output end of the conveying motor, the conveying pipe is connected to the sorting box via a connecting pipe, a fan is mounted on the inner wall of the sorting box via a placement plate, an air outlet pipe is arranged on the side wall of the sorting box, a collecting bag is arranged on the air outlet pipe, a plurality of screens are mounted on the inner wall of the sorting box via a plurality of shock absorbing components, a vibration motor is mounted under the screen, and a collecting mechanism for collecting discharged materials is arranged in the sorting box.

[0007] Preferably, the collecting mechanism comprises a plurality of partitions fixedly connected to the inner wall of the sorting box, and the partitions are arranged at an angle.

[0008] Preferably, a mounting ring is fixedly connected to the side wall of the conveying pipe, a mounting plate is provided at the lower end of the mounting ring, and the mounting plate is connected to the mounting ring through a plurality of bolts and nuts.

[0009] Preferably, the side wall of the sorting box is connected with a plurality of shells, the side wall of the sorting box is provided with a plurality of openings, the inner wall of the opening is fixedly connected with a material guide plate, and the shell is connected with a discharge pipe.

[0010] Preferably, the upper end of the mounting base plate is fixedly connected to a material storage box via a plurality of mounting rods, the upper end of the material storage box is communicated with the lower end of the material storage box, and an inclined surface is provided at the inner bottom of the material storage box.

[0011] Preferably, a first observation window is provided on the side wall of the storage box, a box door is provided on the sorting box, and a second observation window is provided on the box door.

[0012] The utility model has the following beneficial effects:

[0013] 1. The device is equipped with a conveying mechanism. When the materials are continuously fed into the sorting box, the fan can be started to blow the dust into the air outlet pipe. The dust falls from the air outlet pipe into the collection bag, and the dust can be collected, which reduces the workload of water washing after sorting. At the same time, it can reduce the water consumption of the water washing step and save water resources;

[0014] 2. The device is equipped with a collecting mechanism, and the materials that pass through the screen can be concentrated on the side above the next screen and fall on the screen, so that the materials can have a long enough distance to be screened by the screen, avoiding that some materials are vibrated out before being screened by the screen, thereby improving the screening effect of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a masterbatch sorting device proposed by the utility model;

[0016] Figure 2 for Figure 1 A magnified view of the structure at A;

[0017] Figure 3 The utility model is a front view of a masterbatch sorting device.

[0018] In the figure: 1 mounting base plate, 2 storage box, 3 storage box, 4 mounting plate, 5 conveying pipe, 6 sorting box, 7 screen, 8 vibration motor, 9 shock absorbing assembly, 10 partition, 11 collecting bag, 12 air outlet pipe, 13 fan, 14 connecting pipe, 15 placement plate, 16 conveying motor, 17 screw, 18 mounting ring, 19 fixing plate, 20 shell, 21 discharge pipe. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-3 A masterbatch sorting device comprises a mounting base plate 1, a sorting box 6 is mounted on the mounting base plate 1 through a plurality of supporting legs, a conveying mechanism for conveying masterbatch is arranged on the mounting base plate 1, the conveying mechanism comprises a conveying pipe 5 fixedly connected to the side wall of the sorting box 6, the conveying pipe 5 is connected to the storage box 3 through a discharging pipe, a conveying motor 16 is mounted on the conveying pipe 5, a screw 17 is mounted on the output end of the conveying motor 16, the conveying pipe 5 is connected to the sorting box 6 through a connecting pipe 14, a fan 13 is mounted on the inner wall of the sorting box 6 through a placing plate 15, an air outlet pipe 12 is arranged on the side wall of the sorting box 6, a collecting bag 11 is arranged on the air outlet pipe 12, the collecting bag 11 is a common dust removal filter bag, which can be tied to the air outlet pipe 12 by a rope, a plurality of screens 7 are mounted on the inner wall of the sorting box 6 through a plurality of shock absorbing components 9, a vibration motor 8 is mounted under the screen 7, and the mesh diameter of the screen 7 decreases from top to bottom.

[0021] A collecting mechanism for collecting unloaded materials is provided in the sorting box 6. The collecting mechanism includes a plurality of partitions 10 fixedly connected to the inner wall of the sorting box 6. The partitions 10 are arranged obliquely.

[0022] In the utility model, a mounting ring 18 is fixedly connected to the side wall of the conveying pipe 5, and a mounting plate 4 is provided at the lower end of the mounting ring 18. The mounting plate 4 is connected to the mounting ring 18 by a plurality of bolts and nuts. The mounting ring 18 and the mounting plate 4 are detachably connected to facilitate cleaning of residual materials in the conveying pipe 5.

[0023] In the utility model, a plurality of shells 20 are connected to the side wall of the sorting box 6, and a plurality of openings are opened on the side wall of the sorting box 6. A material guide plate is fixedly connected to the inner wall of the opening to facilitate the discharge of materials. A discharge pipe 21 is connected to the shell 20.

[0024] In the utility model, the upper end of the mounting base plate 1 is fixedly connected to the material storage box 2 through a plurality of mounting rods, the upper end of the material storage box 3 is connected to the lower end of the material storage box 2, and an inclined surface is provided at the bottom of the material storage box 2. The material storage box 2 is used to store a large amount of material, and the operator does not need to pour the material into the material storage box 3 over and over again.

[0025] In the utility model, a first observation window is provided on the side wall of the storage box 2 for convenient observation of the situation in the storage box 2 , and a box door is provided on the sorting box 6 , and a second observation window is provided on the box door for convenient observation of the situation in the sorting box 6 .

[0026] When in use, all the materials for analysis are poured into the storage box 2, and the conveying motor 16 is started. The output shaft of the conveying motor 16 drives the screw 17 to rotate, and the screw 17 continuously feeds the materials into the connecting pipe 14 and into the sorting box 6. The materials fall freely, and the fan 13 is started. The fan 13 blows the dust into the air outlet pipe 12, and the dust falls from the air outlet pipe 12 into the collection bag 11, which can collect the dust, reduce the workload of water washing after sorting, and at the same time reduce the water consumption of the water washing step, saving water resources;

[0027] The material falls on the partition 10 and then falls on the screen 7. The screen 7 is driven to vibrate by driving the vibration motor 8. Due to the existence of the partition 10, the material passing through the screen 7 can be concentrated on the side above the next screen 7 and fall on the screen 7. The material can have a sufficiently long distance to be screened by the screen 7, thereby improving the screening effect of the material and avoiding that some materials are vibrated out before being screened by the screen 7.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and practical concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A masterbatch sorting device, comprising a mounting base plate (1), characterized in that: A sorting box (6) is mounted on the mounting base (1) via a plurality of supporting legs. A conveying mechanism for conveying masterbatch is provided on the mounting base (1). The conveying mechanism comprises a conveying pipe (5) fixedly connected to a side wall of the sorting box (6). The conveying pipe (5) is connected to a storage box (3) via a discharge pipe. A conveying motor (16) is mounted on the conveying pipe (5). A screw (17) is mounted at the output end of the conveying motor (16). The conveying pipe (5) is connected to a The tube (14) is connected to the sorting box (6), the inner wall of the sorting box (6) is equipped with a fan (13) through a placement plate (15), the side wall of the sorting box (6) is equipped with an air outlet pipe (12), the air outlet pipe (12) is equipped with a collecting bag (11), the inner wall of the sorting box (6) is equipped with a plurality of screens (7) through a plurality of shock absorbing components (9), a vibration motor (8) is installed under the screen (7), and a collecting mechanism for collecting unloaded materials is provided in the sorting box (6).

2. A masterbatch sorting device according to claim 1, characterized in that: The collecting mechanism comprises a plurality of partitions (10) fixedly connected to the inner wall of the sorting box (6), and the partitions (10) are arranged at an angle.

3. A masterbatch sorting device according to claim 2, characterized in that: The side wall of the delivery pipe (5) is fixedly connected with a mounting ring (18), the lower end of the mounting ring (18) is provided with a mounting plate (4), and the mounting plate (4) is connected to the mounting ring (18) via a plurality of bolts and nuts.

4. A masterbatch sorting device according to claim 3, characterized in that: The side wall of the sorting box (6) is connected to a plurality of shells (20), the side wall of the sorting box (6) is provided with a plurality of openings, the inner walls of the openings are fixedly connected with material guide plates, and the shell (20) is connected to a material discharge pipe (21).

5. A masterbatch sorting device according to claim 4, characterized in that: The upper end of the mounting base plate (1) is fixedly connected to a material storage box (2) via a plurality of mounting rods; the upper end of the material storage box (3) is connected to the lower end of the material storage box (2); and an inclined surface is provided on the inner bottom of the material storage box (2).

6. A masterbatch sorting device according to claim 5, characterized in that: The side wall of the material storage box (2) is provided with a first observation window, the sorting box (6) is provided with a box door, and the box door is provided with a second observation window.