Front air inlet system

By adopting a front air intake system on the truck, the flat air intake pipe is fixed on the front panel and hidden in the front cover, and the air filter and pipeline are arranged on the front side of the vehicle, solving the problem of large space and water intake in the air intake system in the prior art, and improving the intake efficiency and volume.

CN222793241UActive Publication Date: 2025-04-25SHAANXI HEAVY DUTY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202420620222.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-04-25
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing truck air intake system adopts a back-type flat intake pipe structure, which causes the cargo box volume to be unable to increase, the system has many parts and long pipelines, and it is difficult to improve the intake efficiency and resistance performance. In addition, in rainy weather in the south, the hollow filter is prone to water inlet, which affects the power and economy of the vehicle.

Method used

The front air intake system is adopted, and the flat air intake pipe is fixed on the front panel and hidden inside the front mask. The air intake port is intake through the gap between the lower part of the front mask and the bumper. The air filter and pipeline are arranged on the front side of the vehicle, and the air intake system is optimized through the tangential air intake structure and water conduction structure.

Benefits of technology

It solves the problem that it is difficult to eliminate the impact of exhaust heat radiation on the vehicle chassis, avoids water intake of the air intake system on rainy days, improves intake efficiency and resistance performance, and increases the volume of the cargo box or sleeper.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222793241U_ABST
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Abstract

The utility model relates to the technical field of air inlet systems, in particular to a front air inlet system which comprises an air inlet flat pipe, the air inlet flat pipe is fixed on a front wall plate and installed inside a front face cover, the front face cover shields an air inlet of the air inlet flat pipe, and air enters the air inlet through a gap between the lower portion of the front face cover and a bumper. The air inlet flat pipe is connected with the corrugated pipe through the hose clamp, and the corrugated pipe is connected with the air filter through the air inlet connecting pipe. An air filter and a pipeline are arranged on the front side of the whole vehicle, so that the problem that exhaust heat radiation influence is difficult to eliminate when the air filter is arranged on a chassis after the whole vehicle is driven is solved; the air inlet flat pipe is fixed on the dash panel and hidden in the front face shield, the air inlet is shielded by the front face shield, air enters through a gap between the lower portion of the front face shield and the bumper, and dust, sundries, rain and snow are prevented from entering an air inlet system. The air inlet flat pipe is fixed on the dash panel and does not occupy the space of a rear wall, and the volume of a sleeping berth or a container is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of air intake systems, in particular to a front air intake system. Background Art

[0002] At present, the air intake system of trucks in the market generally adopts a rear-type air intake flat pipe structure, which makes it impossible to further increase the volume of the cargo box. At the same time, the system has many parts and long pipes, and it is difficult to significantly improve the air intake efficiency and resistance performance. In the rainy weather in the south, the air filter is easy to get water, resulting in a decrease in the power and economy of the whole vehicle.

[0003] With the emission upgrade, the engine exhaust temperature has further increased. It is difficult to eliminate the heat radiation effect of exhaust by arranging an air filter on the chassis after the vehicle is driven. In addition, the chassis space is becoming more and more compact due to the continuous increase in the volume of the aftertreatment.

[0004] In order to further optimize the overall layout of a truck and improve the performance of an air intake system, the present invention develops a front air intake system solution. Utility Model Content

[0005] In view of the problems existing in the prior art, a front air intake system is needed from the aspects of the layout position and structure of the various components of the air intake system, which fully utilizes the layout space of the whole vehicle and avoids the problem of water ingress through the leaking flat pipe on rainy days.

[0006] The utility model adopts the following technical solution to solve the technical problem: a front air intake system, comprising an air intake flat pipe, wherein the air intake flat pipe is fixed on the front panel and installed inside the front mask, wherein the front mask blocks the air intake port of the air intake flat pipe, and the air intake port takes in air through the gap between the lower part of the front mask and the bumper; the air intake flat pipe is connected to the bellows through a hose clamp, and the bellows is connected to the air filter through an air intake connecting pipe.

[0007] Preferably, the air filter is provided with a tangential air intake structure, which is fixed to the vehicle frame via an air filter bracket.

[0008] Preferably, the air filter is provided with an air filter outlet pipe.

[0009] Preferably, the air filter is provided with a supercharger air inlet pipe, and a supercharger connecting pipe is provided at the end of the supercharger air inlet pipe.

[0010] Preferably, the supercharger air intake pipe is made of PP plastic, and the supercharger connecting pipe is made of AEM rubber.

[0011] The utility model has the following beneficial effects:

[0012] 1) The air filter and pipeline are arranged on the front side of the vehicle, which solves the problem that it is difficult to eliminate the heat radiation effect of exhaust gas when the air filter is arranged on the chassis after the vehicle is driven;

[0013] 2) The air intake flat pipe is fixed on the front panel and hidden inside the front cover. The air intake is blocked by the front cover and air is taken in through the gap between the lower part of the front cover and the bumper, thus preventing dust, debris, rain and snow from entering the air intake system.

[0014] 3) The air intake flat pipe is fixed on the front panel, which does not occupy the rear panel space and increases the volume of the berth or cargo box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a usage state diagram of the utility model.

[0017] In the figure: 1-intake flat pipe; 2-corrugated pipe; 3-intake connecting pipe; 4-air filter; 5-air filter bracket; 6-air filter outlet pipe; 7-supercharger intake pipe; 8-supercharger connecting pipe; 9-front panel; 10-front mask; 11-bumper. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] like Figure 1-2 As shown, a front air intake system includes an air intake flat pipe 1, a bellows 2, an air intake connecting pipe 3, an air filter 4, an air filter bracket 5, an air filter outlet pipe 6, a supercharger air intake pipe 7 and a supercharger connecting pipe 8. The air intake flat pipe 1 is fixed on a front panel 9 and hidden inside a front cover 10. The air inlet is blocked by the front cover 10, and air is taken in through a gap between the lower part of the front cover 10 and a bumper 11, thereby preventing dust, debris, rain and snow from entering the air intake system.

[0020] The bellows 2 is connected to the air intake flat pipe 1 through a hose clamp, and the connection is reliable. When the cab is turned over, the bellows can be extended freely.

[0021] A water guide structure is provided on the air intake connecting pipe 3 to discharge rainwater entering the air intake system in time. The water guide structure is located at the bottom of the air intake connecting pipe 3 .

[0022] The air filter 4 is arranged at a certain angle to the vertical direction. The air filter 4 is arranged on the inner side of the boarding pedal, between the front tire and the headlight, and is fixed to the right longitudinal beam of the frame through the air filter bracket 5. The chassis layout of the whole vehicle is more compact, which is conducive to increasing the volume of the cargo box or berth of the whole vehicle. The air filter 4 adopts a tangential air intake structure, which has lower resistance and better filtering effect.

[0023] The supercharger connecting pipe 8 is made of AEM rubber, and corrugations are arranged on the rubber pipe to compensate for the engine vibration when the car is moving.

[0024] The supercharger intake pipe 7 is made of PP plastic, which is light in weight, good in appearance and has less resistance.

[0025] The utility model provides a front air intake system from the aspects of the arrangement position and structure of each component of the air intake system. The air filter 4 of the front air intake system is arranged on the inner side of the boarding pedal, between the front tire and the headlight, and is fixed to the right longitudinal beam of the frame through the air filter bracket 5. The air intake flat pipe 1 is fixed to the front panel and hidden in the front cover 10, and the air is taken in through the gap between the bumper 11 and the front cover 10; this arrangement fully utilizes the arrangement space of the whole vehicle, and at the same time avoids the problem of water ingress in the leaking flat pipe on rainy days. It solves the problem of the industry arranging flat pipes in the rear enclosure, occupying the space of the berth or cargo box.

[0026] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0027] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

Claims

1. A front air intake system, characterized in that: It includes an air intake flat pipe, which is fixed on the front panel and installed inside the front mask, wherein the front mask covers the air inlet of the air intake flat pipe, and the air inlet is taken in through the gap between the lower part of the front mask and the bumper; the air intake flat pipe is connected to the bellows through a hose clamp, and the bellows is connected to the air filter through an air intake connecting pipe.

2. The front air intake system according to claim 1, characterized in that: The air filter is provided with a tangential air intake structure, which is fixed on the vehicle frame through an air filter bracket.

3. The front air intake system according to claim 1, characterized in that: The air filter is provided with an air filter outlet pipe.

4. The front air intake system according to claim 1, characterized in that: The air filter is provided with a supercharger air inlet pipe, and the end of the supercharger air inlet pipe is provided with a supercharger connecting pipe.

5. The front air intake system according to claim 4, characterized in that: The supercharger air intake pipe is made of PP plastic, and the supercharger connecting pipe is made of AEM rubber.