Automatic production line for compound food additives

Abstract

The utility model relates to the technical field of food processing, and discloses an automatic compound food additive production line which comprises a vacuumizing system, the vacuumizing system comprises a vortex air pump, a vacuum feeding machine, a vacuumizing pipeline and a feeding pipeline, the discharging end of a dust-free feeding station is communicated with one end of the feeding pipeline, and the other end of the feeding pipeline is communicated with the other end of the dust-free feeding station. The other end of the feeding pipeline is communicated with the feeding end of the vacuum feeding machine, the air outlet end of the vacuum feeding machine is communicated with one end of the vacuumizing pipeline, and the other end of the vacuumizing pipeline is communicated with the output end of the vortex air pump. According to the automatic production line for the compound food additives, through cooperative arrangement of the vortex air pump, the vacuumizing pipeline, the vacuum feeding machine and the feeding pipeline, a negative pressure space can be formed in the dust-free feeding station, so that dust generated when materials are fed is absorbed, the dust is prevented from being dissipated into the air, and the production efficiency is improved. Therefore, the working environment near the production line is not affected, and workers can have a good working environment.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to an automatic production line for compound food additives. Background Art

[0002] Compound food additives are a formula mixture containing two or more food additives. Compound food additives can improve the quality of food and facilitate food processing. Compound food additives are increasingly recognized and valued by people, and are used more and more widely. The use of compound food additives is a shortcut to ensure food safety, resolve production risks, reduce production investment, save production costs, and accelerate the modernization of my country's food industry. In the processing and production of compound food additives, most of the weighing, mixing and mixing operations are done manually. Manual mixing has large errors and strong arbitrariness, which affects the ratio accuracy and quality of compound food additives, and has low efficiency and other problems, which cannot meet the needs of modern production.

[0003] In order to solve the above technical problems, the Chinese utility model patent with the authorization announcement number CN214389970U discloses a compound food additive production line. The utility model can accurately proportion the compound food additives in the hopper by cooperating with the weighing component and the discharge valve, avoiding the problem of large errors in manual proportioning, improving the proportioning quality and proportioning efficiency, and meeting the needs of modern production;

[0004] Although the technical solution provided by the utility model solves the problems of low efficiency and large errors in the existing processing and production of compound food additives, there are often some dusty raw materials, such as flour, in the process of food processing and loading, and the dusty raw materials often overflow into the air during the transportation process, which affects the working environment near the production line. Working in a dusty environment will have an adverse effect on the health of the workers. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic production line for compound food additives to solve the problems raised in the above background technology.

[0006] The present application embodiment adopts the following technical solutions:

[0007] An automatic production line for compound food additives comprises a dust-free feeding station, two square cone mixers, two fixed silos, two automatic packaging machines and a vacuum system, wherein the vacuum system comprises a vortex air pump, a vacuum feeder, a vacuum pipeline and a feed pipeline, the discharge end of the dust-free feeding station is connected to one end of the feed pipeline, the other end of the feed pipeline is connected to the feed end of the vacuum feeder, the air outlet end of the vacuum feeder is connected to one end of the vacuum pipeline, and the other end of the vacuum pipeline is connected to the output end of the vortex air pump.

[0008] Beneficial effects:

[0009] The utility model can form a negative pressure space inside the dust-free feeding station through the coordinated arrangement of the vortex air pump, the vacuum pipe, the vacuum loader and the feeding pipe, thereby absorbing the dust generated when the materials are fed and preventing the dust from escaping into the air, thereby ensuring that the working environment near the production line is not affected and allowing the staff to have a good working environment.

[0010] Preferably, an automatic docking device 1 is fixedly installed at the discharge end of the vacuum feeder, the square cone mixer is arranged below the automatic docking device 1, and a driving mechanism for driving the automatic docking device 1 to rotate is arranged on one side of the automatic docking device 1, the driving mechanism includes a frame, a driving motor and a reducer are fixedly installed on the frame, the driving motor drives the reducer to rotate through a transmission belt, a gear is fixedly installed at the output end of the reducer, the gear is meshedly connected with a transmission wheel, a transmission shaft is fixedly connected to the transmission wheel, the transmission shaft is fixedly connected to a side wall of the square cone mixer, and a material inlet and outlet hole is opened at one end of the square cone mixer.

[0011] Preferably, the automatic docking device comprises a bellows arranged at its discharge port, telescopic cylinders are arranged on both sides of the bellows, and the telescopic cylinders are fixedly connected to the telescopic ends of the bellows through a fixing frame.

[0012] Preferably, a fixed silo is fixedly installed below the square cone mixer, an automatic packaging machine is arranged below the fixed silo, a star-shaped discharger is fixedly installed at the discharge end of the fixed silo, and one end of the star-shaped discharger is connected to the feed end of the automatic packaging machine.

[0013] Preferably, the feed end of the fixed silo is provided with an automatic docking device 2 for use with the square cone mixer.

[0014] Preferably, a maintenance ladder is provided on one side of the square cone mixer, and a vibrator is fixedly mounted on the outer side wall of the square cone mixer.

[0015] Preferably, a hot air blower is provided at the material outlet of the automatic packaging machine, and the air outlet of the hot air blower is detachably connected to the material outlet of the automatic packaging machine through a connecting pipe.

[0016] Preferably, a pneumatic discharge butterfly valve is provided at the discharge port of the vacuum loader. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall process of the production line of the utility model;

[0019] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0020] Figure 3 For the utility model Figure 1 Schematic diagram of the enlarged structure at point B.

[0021] In the figure: 3. Maintenance ladder; 4. Dust-free feeding station; 5. Feeding pipeline; 6. Vortex air pump; 7. Vacuum feeder; 8. Automatic docking device 1; 9. Square cone mixer; 10. Vibrator; 11. Material inlet and outlet holes; 12. Pneumatic discharge butterfly valve; 13. Automatic docking device 2; 14. Fixed silo; 15. Star-shaped discharger; 16. Automatic packaging machine; 17. Hot air blower; 18. Frame; 19. Drive motor; 20. Transmission belt; 21. Reducer; 22. Transmission wheel; 23. Transmission shaft; 24. Vacuum pipeline; 25. Telescopic cylinder; 26. Bellows. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0023] The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.

[0024] See also Figures 1 to 3, an automatic production line for compound food additives; comprising a dust-free feeding station 4, two square cone mixers 9, two fixed silos 14, two automatic packaging machines 16 and a vacuum system, the vacuum system comprising a vortex air pump 6, a vacuum feeder 7, a vacuum pipe 24 and a feeding pipe 5, the discharge end of the dust-free feeding station 4 is connected to one end of the feeding pipe 5, the other end of the feeding pipe 5 is connected to the feeding end of the vacuum feeder 7, the air outlet end of the vacuum feeder 7 is connected to one end of the vacuum pipe 24, the other end of the vacuum pipe 24 is connected to the output end of the vortex air pump 6, through the coordinated arrangement of the vortex air pump 6, the vacuum pipe 24, the vacuum feeder 7 and the feeding pipe 5, a negative pressure space can be formed inside the dust-free feeding station 4, so that the dust generated when the material is fed is absorbed to prevent the dust from escaping into the air, thereby ensuring that the working environment near the production line is not affected, so that the staff can have a good working environment;

[0025] An automatic docking device 8 is fixedly installed at the discharge end of the vacuum feeder 7, and a square cone mixer 9 is arranged below the automatic docking device 8. A driving mechanism for driving the automatic docking device 8 to rotate is arranged on one side of the automatic docking device 8. The driving mechanism includes a frame 18, and a driving motor 19 and a reducer 21 are fixedly installed on the frame 18. The driving motor 19 drives the reducer 21 to rotate through a transmission belt 20. A gear is fixedly installed at the output end of the reducer 21, and the gear is meshed and connected with a transmission wheel 22. A transmission shaft 23 is fixedly connected to the transmission wheel 22. The transmission shaft 23 is fixedly connected to a side wall of the square cone mixer 9. By providing a driving mechanism, the square cone mixer 9 can be driven to continuously flip, so that the mixing of materials can be achieved. At the same time, the position of the material inlet and outlet hole 11 can also be adjusted, so that the square cone mixer 9 is convenient for use with the automatic docking device 8 and the automatic docking device 2 13. A material inlet and outlet hole 11 is opened at one end of the square cone mixer 9;

[0026] The automatic docking device 8 includes a bellows 26 arranged at its discharge port. By providing the bellows 26, when the telescopic cylinder 25 is extended, the bellows 26 can be driven to extend synchronously, thereby realizing rapid docking with the material inlet and outlet hole 11. Telescopic cylinders 25 are arranged on both sides of the bellows 26, and the telescopic cylinders 25 are fixedly connected to the telescopic ends of the bellows 26 through a fixing frame;

[0027] A fixed silo 14 is fixedly installed below the square cone mixer 9. By providing the fixed silo 14, the materials mixed in the square cone mixer 9 can be stored in the fixed silo 14, so that the square cone mixer 9 can mix the next batch of materials. An automatic packaging machine 16 is provided below the fixed silo 14. By providing the automatic packaging machine 16, the finished products after mixing can be packaged. A star-shaped discharger 15 is fixedly installed at the discharge end of the fixed silo 14, and one end of the star-shaped discharger 15 is connected to the feed end of the automatic packaging machine 16.

[0028] The feed end of the fixed silo 14 is provided with an automatic docking device 13 used in conjunction with the square cone mixer 9. The automatic docking device 13 is provided to speed up the connection speed between the square cone mixer 9 and the fixed silo 14.

[0029] A maintenance ladder 3 is provided on one side of the square cone mixer 9. By providing the maintenance ladder 3, when the square cone mixer 9 fails, it is convenient for the staff to check and repair it. A vibrator 10 is fixedly installed on the outer wall of the square cone mixer 9. By providing the vibrator 10, the mixing efficiency of the square cone mixer 9 on the material can be improved;

[0030] A hot air blower 17 is provided at the discharge port of the automatic packaging machine 16. The air outlet of the hot air blower 17 is detachably connected to the discharge port of the automatic packaging machine 16 through a connecting pipe. By providing the hot air blower 17, when the automatic packaging machine 16 is cleaned with a water source, the hot air blower 17 is connected to the automatic packaging machine 16 to blow hot air into the automatic packaging machine 16, thereby accelerating the drying speed of the automatic packaging machine 16 and avoiding a reduction in work efficiency.

[0031] A pneumatic discharge butterfly valve 12 is provided at the discharge port of the vacuum feeder 7. By providing the pneumatic discharge butterfly valve 12, it is convenient to control the on and off of the discharge end of the vacuum feeder 7;

[0032] The specific model of the dust-free feeding station 4 is TLZ-2, the power of the vortex air pump 6 is 7.5KW, the specific model of the vacuum feeder 7 is ZKJ-10, the specific model of the square cone mixer 9 is FZH-1500, the specific model of the pneumatic discharge butterfly valve 12 is DN200, and the specific model of the fixed silo 14 is LC-1200;

[0033] When the utility model is in use, the staff first starts the vortex air pump 6 to provide an air source for the vacuum feeder 7, then controls the vacuum feeder 7 to start, and then puts the material into the dust-free feeding station 4. Under the action of the negative pressure provided by the vacuum feeder 7, the material will be sucked into the feeding pipe 5, and then the automatic docking device 1 8 is controlled to dock and communicate with the material inlet and outlet hole 11 of the square cone mixer 9. At this time, the material will enter the square cone mixer 9 along the feeding pipe 5, and then the square cone mixer 9 is driven to rotate by the driving mechanism, so that the material can be mixed. After the material mixing is completed, the square cone mixer 9 is turned over to the direction of the material inlet and outlet hole 11 facing the automatic docking device 2 13, and then the automatic docking device 2 13 is controlled to dock and communicate with the material inlet and outlet hole 11 of the square cone mixer 9, so that the mixed material can be poured into the fixed silo 14, and then the star-shaped discharger 15 is controlled to open, and then the mixed material is sent to the automatic packaging machine 16 for packaging, thereby completing the automated processing and production of the material.

[0034] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. An automatic production line for compound food additives, characterized in that: It includes a dust-free feeding station, two square cone mixers, two fixed silos, two automatic packaging machines and a vacuum system. The vacuum system includes a vortex air pump, a vacuum loader, a vacuum pipeline and a feed pipeline. The discharge end of the dust-free feeding station is connected to one end of the feed pipeline, the other end of the feed pipeline is connected to the feed end of the vacuum loader, the air outlet end of the vacuum loader is connected to one end of the vacuum pipeline, and the other end of the vacuum pipeline is connected to the output end of the vortex air pump.

2. The automatic production line for compound food additives according to claim 1, characterized in that: An automatic docking device 1 is fixedly installed at the discharge end of the vacuum feeder, the square cone mixer is arranged below the automatic docking device 1, and a driving mechanism for driving the automatic docking device 1 to rotate is arranged on one side of the automatic docking device 1, the driving mechanism includes a frame, a driving motor and a reducer are fixedly installed on the frame, the driving motor drives the reducer to rotate through a transmission belt, a gear is fixedly installed at the output end of the reducer, the gear is meshed and connected with a transmission wheel, a transmission shaft is fixedly connected to the transmission wheel, the transmission shaft is fixedly connected to a side wall of the square cone mixer, and a material inlet and outlet hole is opened at one end of the square cone mixer.

3. The automatic production line for compound food additives according to claim 2 is characterized in that: The automatic docking device 1 comprises a bellows arranged at its discharge port, telescopic cylinders are arranged on both sides of the bellows, and the telescopic cylinders are fixedly connected to the telescopic ends of the bellows through a fixing frame.

4. The automatic production line for compound food additives according to claim 2, characterized in that: A fixed silo is fixedly installed below the square cone mixer, an automatic packaging machine is arranged below the fixed silo, a star-shaped discharger is fixedly installed at the discharge end of the fixed silo, and one end of the star-shaped discharger is connected to the feed end of the automatic packaging machine.

5. The automatic production line for compound food additives according to claim 4 is characterized in that: The feed end of the fixed silo is provided with an automatic docking device 2 for use with the square cone mixer.

6. The automatic production line for compound food additives according to claim 1, characterized in that: A maintenance ladder is arranged on one side of the square cone mixer, and a vibrator is fixedly installed on the outer side wall of the square cone mixer.

7. The automatic production line for compound food additives according to claim 1, characterized in that: A hot air blower is arranged at the material outlet of the automatic packaging machine, and the air outlet of the hot air blower is detachably connected to the material outlet of the automatic packaging machine through a connecting pipe.

8. The automatic production line for compound food additives according to claim 1, characterized in that: A pneumatic discharge butterfly valve is arranged at the discharge port of the vacuum feeder.

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