Flaky material folding device
By designing a sheet material folding device including a guide plate and a downward transmission mechanism, the problem of the lack of automatic folding function of existing equipment is solved, automatic folding is realized, and efficiency and quality are improved.
Patent Information
- Application Number
- CN202421715178.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Existing medical device production equipment lacks the function of automatically folding sheet-shaped medical supplies, resulting in manual folding consuming labor, low efficiency, unstable quality and easy to be contaminated.
A sheet-like material folding device is designed, including a material retention part and a material down pressure part, and the automatic folding of the sheet-like material is achieved by using a guide plate and a down pressure transmission mechanism.
Automatic folding of sheet-like materials is realized, reducing manpower consumption, improving efficiency and quality, and avoiding material pollution.
Smart Images

Figure CN222794011U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of medical device production equipment, and in particular to a sheet material folding device. Background Art
[0002] Patches, antipyretic patches, masks and other medical supplies are frequently used in people's daily lives and are often carried with them. In order to ensure the convenience of carrying and using such medical supplies, single-piece independent packaging is often used. At the same time, this packaging method also ensures that such medical supplies are cleaner and more hygienic during storage, transportation and carrying. On the other hand, the widespread use of independent packaging will generate a large amount of waste packaging, which will lead to waste of resources and environmental damage.
[0003] In order to reduce the generation of waste packaging, the sheet-like characteristics of bandages, fever patches and masks can be used to reduce their volume by folding them before packaging them independently, which can reduce the amount of packaging materials used and improve the convenience of carrying. For example, the Chinese invention patent with the authorization announcement number CN114084513B discloses an environmentally friendly and hygienic portable mask. By folding the mask before packaging, the size of the packaging bag is reduced, the amount of packaging materials used is reduced, the impact of packaging waste on the environment is reduced, and the convenience of carrying is improved.
[0004] However, most of the relevant production equipment on the market currently does not have the function of folding such sheet-like medical supplies. If folded manually, there are problems such as labor-intensive, low efficiency, uneven quality and easy contamination. Therefore, there is an urgent need for a device that can fold such sheet-like materials. Utility Model Content
[0005] The embodiment of the present application provides a sheet material folding device, comprising a material retention portion and a material pressing portion, wherein the material pressing portion is located above the material retention portion;
[0006] The material retention part includes two guide plates, the two guide plates are arranged at an angle with respect to each other, the upper surfaces of the guide plates have guide slopes, and the guide slopes of the two guide plates are distributed in a V shape;
[0007] A guide vertical surface is provided on the guide plate at the lowest point close to the guide inclined surface, and a folding opening is formed between the guide vertical surfaces of the two guide plates; a horizontal storage surface is provided on the guide plate at the highest point close to the guide inclined surface;
[0008] The material pressing part includes a pressing transmission mechanism and a vertically arranged pressing top plate, the lower end of the pressing top plate is opposite to the folding mouth, and the upper end of the pressing top is connected to the pressing transmission mechanism, and the pressing transmission mechanism can drive the pressing top plate downward to be inserted into the folding mouth or drive the pressing top plate upward to be pulled out of the folding mouth.
[0009] In one possible implementation manner, the sheet material folding device provided in the embodiment of the present application further comprises a material input and conveying portion, and a discharge end of the material input and conveying portion faces above the material retention portion;
[0010] The material input conveying part comprises two input part side panels which are spaced apart from each other, two sets of conveyor belt mechanisms are arranged on the input part side panels, the conveyor belt mechanisms comprise a plurality of conveyor belt wheels arranged on the input part side panels, and an input conveyor belt sleeved on the plurality of conveyor belt wheels, at least one of the plurality of conveyor belt wheels is connected to the input part motor;
[0011] The input conveyor belts of the two groups of conveyor belt mechanisms on the side panels of the input part are arranged in parallel and have conveying gaps, the conveying gaps between the conveyor belt mechanisms on the two side panels of the input part are arranged in parallel, and the conveying gaps are located above the storage surface.
[0012] In one possible implementation manner, the sheet material folding device further includes a material output and conveying portion, and a material input end of the material output and conveying portion is located below the folding opening;
[0013] The material output conveying part comprises two output part side plates which are spaced apart from each other, at least two conveying roller groups are arranged between the two output part side plates, each of the conveying roller groups comprises a plurality of conveying rollers and an output conveying belt sleeved on the plurality of conveying rollers, an output channel is formed between two adjacent conveying belts and the two output part side plates, and at least one of the plurality of conveying rollers is connected to the output part motor;
[0014] The output channel comprises a vertically arranged head channel, the top end of the head channel comprises a channel entrance, and the channel entrance is directly opposite to the lower side of the folding opening.
[0015] In one possible implementation manner, the sheet material folding device provided in the embodiment of the present application further includes a position correction part, which includes a correction telescopic device and a correction push plate, and one correction telescopic device is provided on each side of the two guide plates away from the folding mouth, and one correction push plate is connected to each of the two correction telescopic devices, and the two correction telescopic devices can drive the correction push plates connected thereto to move closer to or away from each other.
[0016] In one possible implementation manner, in the sheet material folding device provided in the embodiment of the present application, the corrective telescopic device is a cylinder, and the corrective push plate is connected to the piston rod of the cylinder.
[0017] In one possible implementation manner, in the sheet material folding device provided in an embodiment of the present application, the side surface of the correction push plate has a vertical plane.
[0018] In one possible implementation manner, in the sheet material folding device provided in the embodiment of the present application, the downward pressing transmission mechanism includes a downward pressing transmission base, and the downward pressing transmission base is fixed above the material retention portion;
[0019] A downward pressure transmission motor and a downward pressure transmission assembly are installed on the downward pressure transmission base, the downward pressure top plate is connected to the downward pressure transmission assembly, and the downward pressure transmission motor drives the downward pressure top plate to be pressed down or raised in the vertical direction through the downward pressure transmission assembly.
[0020] In one possible implementation manner, in the sheet material folding device provided in the embodiment of the present application, the downward pressing transmission assembly includes a downward pressing support plate, a slider, a slide rail, a downward pressing guide wheel, a driving pulley and a driving belt;
[0021] The pressing top plate is connected to the bottom end of the pressing support plate, the slide rail is vertically connected to the side of the pressing support plate, the slider is fixedly connected to the pressing transmission base and the slider is movably connected to the slide rail;
[0022] The downward pressure guide wheel is connected to the downward pressure transmission base, the transmission pulley is connected to the downward pressure transmission motor, the transmission belt is set between the transmission pulley and the downward pressure guide wheel, and the two ends of the transmission belt are respectively connected to the upper and lower ends of the downward pressure support plate.
[0023] In one possible implementation manner, in the sheet material folding device provided in the embodiment of the present application, the downward pressure transmission base includes a transmission base bottom plate and a transmission base vertical plate, the transmission base vertical plate is connected to the transmission base bottom plate, and the downward pressure transmission motor is installed on the transmission base vertical plate.
[0024] In one possible implementation manner, in the sheet material folding device provided in the embodiment of the present application, a downward pressing fixing frame is provided at the bottom end of the downward pressing support plate, and the downward pressing top plate is connected to the downward pressing fixing frame.
[0025] Beneficial effects of the present application: Through the sheet material folding device of the present application, automatic folding of sheet materials such as protective bandages, fever patches, compresses, masks, etc. can be achieved, thereby replacing manual folding, which can reduce manpower and reduce material contamination caused by manual touch, and has many advantages such as high efficiency and stable quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0027] Figure 1 The structure of the sheet material folding device provided in the embodiment of the present application is schematically shown. Figure 1 ;
[0028] Figure 2 The structure of the sheet material folding device provided in the embodiment of the present application is schematically shown. Figure 2 ;
[0029] Figure 3 yes Figure 2 The enlarged schematic diagram of point A in the middle;
[0030] Figure 4 It is a structural schematic diagram of a material input and conveying part in a sheet material folding device provided in an embodiment of the present application;
[0031] Figure 5 The structure diagram of the downward pressing transmission mechanism in the sheet material folding device provided in the embodiment of the present application is Figure 1 ;
[0032] Figure 6 The structure of the downward pressing transmission mechanism in the sheet material folding device provided in the embodiment of the present application is shown in FIG. Figure 2 ;
[0033] Description of Reference Numerals
[0034] 11- guide plate;
[0035] 12- folding mouth;
[0036] 21-Press down the top plate;
[0037] 31- input part side panel;
[0038] 32- conveyor belt pulley;
[0039] 33- Input conveyor belt;
[0040] 34- Input part of the motor;
[0041] 35-transport gap;
[0042] 41- output part side panel;
[0043] 42-transmission roller;
[0044] 43- output conveyor belt;
[0045] 44-output channel;
[0046] 45- output part motor;
[0047] 51-Correcting telescopic device;
[0048] 52-correction push plate;
[0049] 61-press down the transmission base;
[0050] 611- transmission base bottom plate;
[0051] 612- transmission base vertical plate;
[0052] 62-down pressure transmission motor;
[0053] 63-press down the support plate;
[0054] 631-press down fixing frame;
[0055] 64-slider;
[0056] 65-slide rail;
[0057] 66-down pressure guide wheel;
[0058] 67- transmission pulley;
[0059] 68- transmission belt;
[0060] 70-Flake materials. DETAILED DESCRIPTION
[0061] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals throughout represent the same or similar parts or parts with the same or similar functions. The described embodiments are part of the embodiments of the present application, not all of the embodiments. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0062] Figure 1 The structure of the sheet material folding device provided in the embodiment of the present application is schematically shown. Figure 1 ; Figure 2 The structure of the sheet material folding device provided in the embodiment of the present application is schematically shown. Figure 2 ; Figure 3 yes Figure 2 The enlarged schematic diagram of point A in the middle; Figure 4 It is a structural schematic diagram of a material input and conveying part in a sheet material folding device provided in an embodiment of the present application; Figure 5 The structure of the downward pressing transmission mechanism in the sheet material folding device provided in the embodiment of the present application is shown in FIG. Figure 1 ; Figure 6 The structure of the downward pressing transmission mechanism in the sheet material folding device provided in the embodiment of the present application is shown in FIG. Figure 2 .
[0063] See also Figure 1-Figure 6 As shown, an embodiment of the present application provides a sheet material folding device, including a material retention part and a material pressing part, wherein:
[0064] See also Figure 2 and Figure 3 As shown, the material retention portion is used to receive the sheet material 70 and guide the sheet material 70 to fold, and the material retention portion includes two guide plates 11, and the two guide plates 11 are arranged at an angle with respect to each other. The upper surface of the guide plate 11 has a guide slope, and the guide slopes of the two guide plates 11 are distributed in a V shape. A guide vertical surface is provided at the lowest point of the guide plate 11 near the guide slope, and a folding mouth 12 is formed between the guide vertical surfaces of the two guide plates 11, and a horizontal storage surface is provided at the highest point of the guide plate 11 near the guide slope.
[0065] See also Figure 2 and Figure 3 As shown, the material pressing part is used to apply a pressing force to the sheet material 70 on the material retention part, and the material pressing part is located above the material retention part. The material pressing part includes a pressing transmission mechanism and a vertically arranged pressing top plate 21, the lower end of the pressing top plate 21 is directly opposite to the folding opening 12, and the upper end of the pressing top is connected to the pressing transmission mechanism, and the pressing transmission mechanism can drive the pressing top plate 21 to insert downward into the folding opening 12 or drive the pressing top plate 21 to be pulled out of the folding opening 12 upward.
[0066] Working process: The sheet material 70 to be folded is transported to the storage surface placed on the two guide plates 11, and then the downward pressing transmission mechanism is started. The downward pressing transmission mechanism drives the downward pressing top plate 21 to move downward. When the downward pressing top plate 21 moves downward to a certain extent, it will press on the sheet material 70 and bend the sheet material 70 downward. At this time, affected by the guide inclined surface, the sheet material 70 will tend to be bent into a V shape. As the downward pressing top plate 21 continues to move downward, the sheet material 70 will be pressed into the folding opening 12. At this time, affected by the guide vertical surface, the two sides of the sheet material 70 will stand up with the downward pressing top as the center. At this time, the downward pressing transmission mechanism drives the downward pressing top plate 21 to move upward to leave the sheet material 70, thereby completing the folding of the sheet material 70.
[0067] See also Figure 2 and Figure 3 As shown, in the embodiment of the present application, the sheet material folding device also includes a position correction part, which includes a correction telescopic device 51 and a correction push plate 52. A correction telescopic device 51 is provided on each side of the two guide plates 11 away from the folding opening 12, and a correction push plate 52 is connected to each of the two correction telescopic devices 51. The two correction telescopic devices 51 can drive the correction push plates 52 connected thereto to move closer to or farther from each other. When the sheet material 70 is placed on the storage surface of the guide plate 11, the correction telescopic device 51 drives the correction push plates 52 to move closer to each other, so that the sheet material 70 can be pushed to the top of the folding opening 12, and the folding opening 12 is aligned with the center line of the sheet material 70, so as to correct the position of the sheet material 70, which is conducive to folding the sheet material 70 in half.
[0068] Specifically, the correction telescopic device 51 is a cylinder, and the correction push plate 52 is connected to the piston rod of the cylinder. The side surface of the correction push plate 52 has a vertical plane.
[0069] See also Figure 4As shown, in the embodiment of the present application, the sheet material folding device also includes a material input and conveying part, which can be connected to the upstream equipment and is used to transport the sheet material 70 produced by the upstream equipment to the material retention part. The discharge end of the material input and conveying part faces the upper part of the material retention part. The material input and conveying part includes two input part side panels 31 distributed at intervals, and two groups of conveyor belt mechanisms are arranged on the input part side panels 31. The conveyor belt mechanism includes a plurality of conveyor belt wheels 32 arranged on the input part side panels 31, and an input conveyor belt 33 sleeved on the plurality of conveyor belt wheels 32, and at least one of the plurality of conveyor belt wheels 32 is connected to the input part motor 34. The input conveyor belts 33 of the two groups of conveyor belt mechanisms on the input part side panels 31 are arranged in parallel and have a conveying gap 35. The conveying gaps 35 between the conveyor belt mechanisms on the two input part side panels 31 are arranged in parallel, and the conveying gaps 35 are located above the storage surface. The sheet material 70 is located in the conveying gap 35 during transportation, and is clamped between the upper and lower input conveyor belts 33, so as to move with the input conveyor belt 33.
[0070] See also Figure 2 and Figure 3 As shown, in the embodiment of the present application, the sheet material folding device also includes a material output conveying part, and the material input conveying part can be connected to the downstream equipment to transport the folded sheet material 70 to the downstream equipment. The feeding end of the material output conveying part is located below the folding port 12. The material output conveying part includes two output part side panels 41 that are spaced apart, and at least two conveying roller 42 groups are arranged between the two output part side panels 41. Each conveying roller 42 group includes a plurality of conveying rollers 42 and an output conveyor belt 43 sleeved on the plurality of conveying rollers 42. An output channel 44 is formed between the two adjacent conveyor belts and the two output part side panels 41. At least one of the plurality of conveying rollers 42 is connected to the output part motor 45. The output channel 44 has a head channel that is vertically arranged, and the top of the head channel has a channel entrance. The channel entrance is directly opposite to the bottom of the folding port 12. The folded sheet material 70 just passes through the folding port 12 and enters the channel entrance and the head channel. The sheet material 70 enters the output channel 44 driven by the output conveyor belt 43 and finally reaches the downstream equipment.
[0071] See also Figure 5 and Figure 6 As shown, in the embodiment of the present application, the downward pressure transmission mechanism includes a downward pressure transmission base 61, and the downward pressure transmission base 61 is fixed above the material retention part; a downward pressure transmission motor 62 and a downward pressure transmission assembly are installed on the downward pressure transmission base 61, and the downward pressure top plate 21 is connected to the downward pressure transmission assembly. The downward pressure transmission motor 62 drives the downward pressure top plate 21 to be pressed down or raised in the vertical direction through the downward pressure transmission assembly.
[0072] The downward pressure transmission base 61 includes a transmission base bottom plate 611 and a transmission base vertical plate 612, the transmission base vertical plate 612 is connected to the transmission base bottom plate 611, and the downward pressure transmission motor 62 is installed on the transmission base vertical plate 612. The bottom end of the downward pressure support plate 63 is provided with a downward pressure fixing frame 631, and the downward pressure top plate 21 is connected to the downward pressure fixing frame 631.
[0073] See also Figure 5 and Figure 6 As shown, the downward pressure transmission assembly includes a downward pressure support plate 63, a slider 64, a slide rail 65, a downward pressure guide wheel 66, a transmission pulley 67 and a transmission belt 68; the downward pressure top plate 21 is connected to the bottom end of the downward pressure support plate 63, the slide rail 65 is vertically connected to the side of the downward pressure support plate 63, the slider 64 is fixedly connected to the downward pressure transmission base 61, and the slider 64 is movably connected to the slide rail 65. The downward pressure guide wheel 66 is connected to the downward pressure transmission base 61, the transmission pulley 67 is connected to the downward pressure transmission motor 62, the transmission belt 68 is sleeved between the transmission pulley 67 and the downward pressure guide wheel 66, and the two ends of the transmission belt 68 are respectively connected to the upper and lower ends of the downward pressure support plate 63. The downward pressure transmission motor 62 can drive the transmission pulley 67 to rotate, thereby driving the movement of the transmission belt 68, and the movement of the transmission belt 68 is transmitted to the downward pressure support plate 63 through the downward pressure guide wheel 66, thereby driving the downward pressure support plate 63 to move up and down along the channel direction of the slider 64.
[0074] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A sheet material folding device, characterized in that: It comprises a material retention part and a material pressing part, wherein the material pressing part is located above the material retention part; The material retention part includes two guide plates, the two guide plates are arranged at an angle with respect to each other, the upper surfaces of the guide plates have guide slopes, and the guide slopes of the two guide plates are distributed in a V shape; A guide vertical surface is provided on the guide plate at the lowest point close to the guide inclined surface, and a folding opening is formed between the guide vertical surfaces of the two guide plates; a horizontal storage surface is provided on the guide plate at the highest point close to the guide inclined surface; The material pressing part includes a pressing transmission mechanism and a vertically arranged pressing top plate, the lower end of the pressing top plate is opposite to the folding mouth, and the upper end of the pressing top is connected to the pressing transmission mechanism, and the pressing transmission mechanism can drive the pressing top plate downward to be inserted into the folding mouth or drive the pressing top plate upward to be pulled out of the folding mouth.
2. The sheet material folding device according to claim 1, characterized in that: The sheet material folding device further comprises a material input and conveying portion, wherein a material discharge end of the material input and conveying portion faces upward from the material retention portion; The material input conveying part comprises two input part side panels which are spaced apart from each other, two sets of conveyor belt mechanisms are arranged on the input part side panels, the conveyor belt mechanisms comprise a plurality of conveyor belt wheels arranged on the input part side panels, and an input conveyor belt sleeved on the plurality of conveyor belt wheels, at least one of the plurality of conveyor belt wheels is connected to the input part motor; The input conveyor belts of the two groups of conveyor belt mechanisms on the side panels of the input part are arranged in parallel and have conveying gaps, the conveying gaps between the conveyor belt mechanisms on the two side panels of the input part are arranged in parallel, and the conveying gaps are located above the storage surface.
3. The sheet material folding device according to claim 1, characterized in that: The sheet material folding device further comprises a material output conveying portion, wherein a material input end of the material output conveying portion is located below the folding opening; The material output conveying part comprises two output part side plates which are spaced apart from each other, at least two conveying roller groups are arranged between the two output part side plates, each of the conveying roller groups comprises a plurality of conveying rollers and an output conveying belt sleeved on the plurality of conveying rollers, an output channel is formed between two adjacent conveying belts and the two output part side plates, and at least one of the plurality of conveying rollers is connected to the output part motor; The output channel comprises a vertically arranged head channel, the top end of the head channel comprises a channel entrance, and the channel entrance is directly opposite to the lower side of the folding opening.
4. The sheet material folding device according to any one of claims 1 to 3, characterized in that: The sheet material folding device also includes a position correction part, which includes a correction telescopic device and a correction push plate. One correction telescopic device is provided on each side of the two guide plates away from the folding mouth, and one correction push plate is connected to each of the two correction telescopic devices. The two correction telescopic devices can drive the correction push plates connected to them to move closer to or away from each other.
5. The sheet material folding device according to claim 4, characterized in that: The correction telescopic device is a cylinder, and the correction push plate is connected to the piston rod of the cylinder.
6. The sheet material folding device according to claim 4, characterized in that: The side surface of the correction push plate has a vertical plane.
7. The sheet material folding device according to any one of claims 1 to 3, characterized in that: The downward pressure transmission mechanism comprises a downward pressure transmission base, and the downward pressure transmission base is fixed above the material retention portion; A downward pressure transmission motor and a downward pressure transmission assembly are installed on the downward pressure transmission base, the downward pressure top plate is connected to the downward pressure transmission assembly, and the downward pressure transmission motor drives the downward pressure top plate to be pressed down or raised in the vertical direction through the downward pressure transmission assembly.
8. The sheet material folding device according to claim 7, characterized in that: The downward pressure transmission assembly includes a downward pressure support plate, a slider, a slide rail, a downward pressure guide wheel, a transmission pulley and a transmission belt; The pressing top plate is connected to the bottom end of the pressing support plate, the slide rail is vertically connected to the side of the pressing support plate, the slider is fixedly connected to the pressing transmission base and the slider is movably connected to the slide rail; The downward pressure guide wheel is connected to the downward pressure transmission base, the transmission pulley is connected to the downward pressure transmission motor, the transmission belt is set between the transmission pulley and the downward pressure guide wheel, and the two ends of the transmission belt are respectively connected to the upper and lower ends of the downward pressure support plate.
9. The sheet material folding device according to claim 8, characterized in that: The downward pressure transmission base comprises a transmission base bottom plate and a transmission base vertical plate, the transmission base vertical plate is connected to the transmission base bottom plate, and the downward pressure transmission motor is mounted on the transmission base vertical plate.
10. The sheet material folding device according to claim 8, characterized in that: A downward pressing fixing frame is arranged at the bottom end of the downward pressing supporting plate, and the downward pressing top plate is connected to the downward pressing fixing frame.
Citation Information
Patent Citations
Environmentally friendly and hygienic portable mask
CN114084513B