Variable-pitch conveying device for batteries

By designing a compact battery variable distance conveying device, using the combination of guide grooves, bearings, lifting modules and rollers, the problems of uneven force transmission, complex limits and inconvenient maintenance in the prior art are solved, and efficient and stable battery variable distances and conveying are achieved.

CN222794565UActive Publication Date: 2025-04-25HEFEI GUOXUAN HIGH TECH POWER ENERGY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421870251.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-04-25
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the existing battery variable distance conveying scheme, uneven force conduction leads to inadequate or lag, the limit replacement or adjustment is complicated, maintenance is inconvenient, and the space occupies a large amount of space and is costly.

Method used

A battery variable distance conveying device is designed, including a variable distance module and a conveying module. A compact structure is achieved through the guide groove and bearing. The lifting module and roller combination are used to guide, variable distance and convey the battery. The shape of the guide plate controls the variable distance. When changing the model, only the guide plate needs to be replaced.

Benefits of technology

It realizes battery variable distance transport with compact structure, simple principle, stable operation and convenient maintenance, reduces the cost of replacement, and improves the distance accuracy and conveying efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222794565U_ABST
    Figure CN222794565U_ABST
Patent Text Reader

Abstract

The utility model discloses a battery variable-pitch conveying device which comprises a variable-pitch module and a conveying module, and the conveying module is connected with the variable-pitch module in an up-down sliding mode. The variable pitch module comprises a guide rail mounting plate, a moving unit is slidably connected to the guide rail mounting plate, the moving unit comprises a battery placement block used for bearing a battery, rollers are arranged at the lower end of the moving unit, a guide plate is slidably connected to the lower portion of the guide rail mounting plate, and a guide groove is formed in the guide plate; a traditional conveying line and a pitch changing mechanism are combined into a whole, the core of the pitch changing transmission mechanism is the guide groove and the bearing, and the pitch changing transmission mechanism is compact in structure, simple in principle, stable in operation and convenient to maintain. The variable pitch distance of each channel is independently controlled through the shape of the guide plate, only the guide plate needs to be replaced during remodeling, and the remodeling cost is low.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automatic handling and conveying of batteries, in particular to a battery variable-distance conveying device. Background Art

[0002] For variable-distance transportation of batteries, the general solution in the industry is to use a cylinder with a limiter to change the distance, and cooperate with a module robot for handling. The disadvantages of this solution are: when multiple batteries change distance, the force is gradually transmitted by the limiter and related parts, and uneven force will cause the distance to be not in place or stuck; when changing models, the replacement or adjustment of each limiter is complicated and inconvenient for maintenance; after the distance is changed, the module robot needs to cooperate with the grasping, which takes up a lot of space and is costly. Utility Model Content

[0003] The purpose of the utility model is to provide a battery variable distance conveying device to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A battery variable distance conveying device, comprising a variable distance module and a conveying module, wherein the conveying module is connected to the variable distance module in an up-and-down sliding manner;

[0006] The variable pitch module comprises a guide rail mounting plate, a mobile unit is slidably connected to the guide rail mounting plate, the mobile unit comprises a battery placement block for carrying a battery, a roller is provided at the lower end of the mobile unit, a guide plate is slidably connected below the guide rail mounting plate, a guide groove is provided on the guide plate, and the roller is slidably connected in the guide groove;

[0007] The conveying module comprises a conveying roller group located on the guide rail mounting plate, and the battery placement block is located between adjacent rollers in the conveying roller group.

[0008] The variable pitch module guides and changes the pitch of the battery for loading and unloading the battery; the conveying module conveys multiple batteries through rollers; the lifting module lifts the conveying module up and down to switch the battery to the variable pitch module or the conveying module.

[0009] As a further solution of the utility model: the conveying module is slidably connected to the variable pitch module up and down through a lifting module, the lifting module includes a lifting base plate fixedly connected to the guide rail mounting plate, a guide shaft is slidably connected to the lifting base plate through a guide bearing, the upper end of the guide shaft is dynamically connected to the conveying module, a lifting cylinder is provided at the lower end of the lifting base plate, and the piston end of the lifting cylinder is fixedly connected to the guide shaft through a fixing plate.

[0010] The conveying module is driven by the lifting cylinder to move up and down above the variable distance module, and then the battery can be moved appropriately on the conveying module and the variable distance module. When the distance needs to be changed, the conveying module descends and the battery is located on the variable distance module, and then the distance can be changed through the variable distance module. After the distance change is completed, the conveying module rises, lifts the battery and separates it from the variable distance module, and then the battery can be transported through the conveying module.

[0011] As a further solution of the utility model: the lower end of the guide rail mounting plate is fixedly connected to the lifting base plate through a fixing column, and the guide plate is slidably connected to the lifting base plate.

[0012] The guide plate is located between the guide rail mounting plate and the lifting bottom plate, and slides on the lifting bottom plate.

[0013] As a further solution of the utility model: a second guide rail is provided on the upper end of the lifting base plate, a second slider is provided at the lower end of the guide plate, the second slider is slidably connected to the second guide rail, and a variable pitch cylinder is provided on the lifting base plate for pushing the guide plate to slide.

[0014] A guide rail is provided on the lifting base plate, and a slider is provided on the guide plate, so that the guide plate can slide back and forth on the lifting base plate through the guide rail slider.

[0015] As a further solution of the utility model: a plurality of guide grooves are provided on the guide plate, the spacing between adjacent guide grooves gradually increases from one end of the guide groove to the other end, and the sliding direction of the guide plate is perpendicular to the sliding direction of the moving unit.

[0016] A guide groove is arranged on the guide plate, and the roller at the lower end of the mobile unit is slidably connected in the guide groove. When the guide plate moves, the spacing between adjacent guide grooves is uneven, thereby driving the mobile unit to move. The mobile unit is slidably connected to the guide mounting plate through the guide slider, thereby driving the mobile unit to move horizontally, thereby achieving the purpose of adjusting the distance.

[0017] As a further solution of the utility model: the mobile unit includes a mobile unit bottom plate, a first slider is provided at the lower end of the mobile unit bottom plate, a first guide rail is provided on the guide rail mounting plate, the first slider is slidably connected to the first guide rail, an avoidance groove is provided on the guide rail mounting plate, and the roller at the lower end of the mobile unit passes through the groove and is slidably connected to the guide groove on the guide plate.

[0018] The moving unit is limited in its motion trajectory by being slidably connected to the guide rail mounting plate, so that when driven, it can only move in the direction of the guide rail on the guide rail mounting plate, that is, the spacing between adjacent moving units can be adjusted.

[0019] As a further solution of the utility model: a roller mounting plate is provided at the lower end of the mobile unit bottom plate, the roller is fixedly connected to the lower end of the roller mounting plate, the battery placement block is fixedly connected to the upper end of the mobile unit bottom plate, and a first guide bar and a second guide bar are respectively provided on both sides of the battery placement block, and the first guide bar and the second guide bar are respectively fixedly connected to the mobile unit bottom plate through a first support column and a second support column.

[0020] By setting the guide strip, the battery moving on the conveying module can be guided and the battery can be guided above the battery placement block to facilitate distance adjustment.

[0021] As a further solution of the utility model: the conveying roller group includes an active roller and a plurality of driven rollers dynamically connected to the active roller, the axial direction of the active roller is parallel to the sliding direction of the mobile unit, and the battery placement block is located between adjacent rollers.

[0022] That is, the present application forms a roller assembly for conveying batteries through an active roller and a driven roller.

[0023] As a further solution of the utility model: the first guide bar and the second guide bar are located above the conveying roller assembly, and the guiding directions of the first guide bar and the second guide bar are perpendicular to the axial direction of the active roller.

[0024] The guide bar of the present application is located above the roller, and the direction of the guide bar is the same as the movement direction of the roller to transport the battery. Therefore, the battery can be guided by the guide bars on both sides, so that the battery can move between the guide bars on both sides, and then the roller is lowered to make the battery fall onto the battery placement block, and the distance between the batteries is adjusted by the variable distance module.

[0025] As a further solution of the utility model: the conveying module includes a first roller mounting plate and a second roller mounting plate, the active roller and the driven roller are both rotatably connected between the first roller mounting plate and the second roller mounting plate, the driven roller is dynamically connected to the active roller via a multi-V belt, a motor is provided on the first roller mounting plate, a synchronous wheel is provided at the output end of the motor, and the synchronous wheel is dynamically connected to the active roller via a synchronous belt.

[0026] The active roller is driven to rotate by setting a motor, a synchronous wheel and a synchronous belt. At the same time, the active roller is connected to the driven roller by a multi-V belt, thereby also driving the driven roller to rotate synchronously.

[0027] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model combines the traditional conveyor line and the pitch-changing mechanism into one, and the core of the pitch-changing transmission mechanism is a guide groove plus a bearing, which has a compact structure, a simple principle, stable operation, and convenient maintenance; the pitch-changing distance of each channel is individually controlled by the shape of the guide plate, and only the guide plate needs to be replaced when changing the type, and the changeover cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a structural diagram of the battery variable distance conveying device of this embodiment;

[0029] Figure 2 is a structural diagram of the pitch-variable module of this embodiment;

[0030] Figure 3 is a front view of the variable pitch module of this embodiment;

[0031] Figure 4 is a top view of the guide plate of the variable pitch module of this embodiment;

[0032] Figure 5 is a structural diagram of a mobile unit of a variable pitch module of this embodiment;

[0033] Figure 6 is a structural diagram of the conveying module of this embodiment;

[0034] Figure 7 It is a structural diagram of the lifting module of this embodiment.

[0035] In the figure:

[0036] 1-variable pitch module, 11-mobile unit, 111-first slider, 112-mobile unit bottom plate, 113-battery placement block, 114-support base, 115a-first support column, 115b-second support column, 116a-first guide bar, 116b-second guide bar, 12-first guide rail, 13-guide rail mounting plate, 14-guide plate, 15-second slider, 16-second guide rail, 17-variable pitch cylinder, 18-fixed column, 19-guide groove;

[0037] 2- conveying module, 21- first roller mounting plate, 22- second roller mounting plate, 23- driven roller, 24- driving roller, 25- multi-V belt, 26- synchronous belt, 27- synchronous wheel, 28- motor;

[0038] 3-lifting module, 31-lifting base plate, 32-guide bearing, 33-guide shaft, 34-lifting cylinder, 35-fixed plate. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] See also Figure 1-7 In an embodiment of the utility model, a battery variable-distance conveying device includes a variable-distance module 1 and a conveying module 2. The conveying module 2 is connected to the variable-distance module 1 by sliding up and down through a lifting module 3; the variable-distance module 1 guides and changes the distance of the battery for loading and unloading the battery; the conveying module 2 conveys multiple batteries through rollers; the lifting module 3 lifts the conveying module up and down to switch the battery to be placed in the variable-distance module or the conveying module.

[0041] In this embodiment, the variable pitch module 1 includes a guide rail mounting plate 13, and the lifting module 3 includes a lifting base plate 31 fixedly connected to the guide rail mounting plate 13. The lower end of the guide rail mounting plate 13 is fixedly connected to the lifting base plate 31 through a fixing column 18. A moving unit 11 is slidably connected to the guide rail mounting plate 13. The moving unit 11 includes a battery placement block 113 for carrying a battery. A roller 118 is provided at the lower end of the mobile unit 11. A guide plate 14 is provided below the guide rail mounting plate 13. The guide plate 14 is located between the guide rail mounting plate 13 and the lifting base plate 31. The guide plate 14 is slidably connected to the lifting base plate 31. A second guide rail 16 is provided at the upper end of the lifting base plate 31. A second slider 15 is provided at the lower end of the guide plate 14. The second slider 15 is slidably connected to the second guide rail 16. A variable pitch cylinder 17 for pushing the guide plate 14 to slide is provided on the lifting base plate 31. By providing a guide rail on the lifting base plate 31 and a slider on the guide plate 14 , the guide plate 14 can slide back and forth on the lifting base plate 31 through the guide rail slider.

[0042] A guide groove 19 is provided on the guide plate 14, and a roller 118 is slidably connected in the guide groove 19. In the present embodiment, a plurality of guide grooves 19 are provided on the guide plate 14, and the spacing between adjacent guide grooves 19 gradually increases from one end of the guide groove 19 to the other end. The sliding direction of the guide plate 14 is perpendicular to the sliding direction of the mobile unit 11. The guide groove 19 is provided on the guide plate 14, and the roller 118 at the lower end of the mobile unit 11 is slidably connected in the guide groove 119. When the guide plate 14 moves, since the spacing between adjacent guide grooves 19 is uneven, the mobile unit 11 is driven to move, and the mobile unit 11 is slidably connected to the guide rail mounting plate 13 through a guide rail slider, thereby driving the mobile unit 11 to move horizontally, thereby achieving the purpose of adjusting the distance.

[0043] In this embodiment, the mobile unit 11 includes a mobile unit base plate 112, a first slider 111 is provided at the lower end of the mobile unit base plate 112, a first guide rail 12 is provided on the guide rail mounting plate 13, the first slider 111 is slidably connected to the first guide rail 12, an avoidance groove is provided on the guide rail mounting plate 13, and a roller 118 at the lower end of the mobile unit 11 passes through the groove and is slidably connected to the guide groove 19 on the guide plate 14. The mobile unit 11 is slidably connected to the guide rail mounting plate 13 to limit the movement trajectory of the mobile unit 11, and when driven, it can only move in the direction of the guide rail on the guide rail mounting plate 13, that is, the spacing between adjacent mobile units 11 can be adjusted. A roller mounting plate 117 is provided at the lower end of the mobile unit base plate 112, and a roller 118 is fixedly connected to the lower end of the roller mounting plate 117. A battery placement block 113 is fixedly connected to the upper end of the mobile unit base plate 112. A first guide bar 116a and a second guide bar 116b are respectively provided on both sides of the battery placement block 113. The first guide bar 116a and the second guide bar 116b are respectively fixedly connected to the mobile unit base plate 112 through a first support column 115a and a second support column 115b. By setting the guide bars, the batteries moving on the conveying module 2 can be guided and guided to the top of the battery placement block 113 to facilitate distance adjustment.

[0044] In this embodiment, the conveying module 2 includes a conveying roller group located on the guide rail mounting plate 13, and the battery placement block 113 is located between adjacent rollers in the conveying roller group. The conveying roller group includes an active roller 24 and a plurality of driven rollers 23 connected to the active roller 24 by power, the axis direction of the active roller 24 is parallel to the sliding direction of the mobile unit 11, and the battery placement block 113 is located between adjacent rollers, that is, the present application forms a roller assembly for transmitting batteries through the active roller 24 and the driven roller 23.

[0045] In this embodiment, the first guide bar 116a and the second guide bar 116b are located above the conveying roller assembly, and the guiding directions of the first guide bar 116a and the second guide bar 116b are perpendicular to the axial direction of the active roller 24. The guide bar of the present application is located above the roller, and the direction of the guide bar is the same as the movement direction of the roller conveying the battery, so the battery can be guided by the guide bars on both sides, so that the battery can move between the guide bars on both sides, and then the battery falls onto the battery placement block 113 through the descent of the roller, and the spacing of the battery is adjusted by the variable pitch module 1.

[0046] The conveying module 2 includes a first roller mounting plate 21 and a second roller mounting plate 22. The active roller 24 and the driven roller 23 are both rotatably connected between the first roller mounting plate 21 and the second roller mounting plate 22. The driven roller 23 is connected to the active roller 24 by a poly-V belt 25. A motor 28 is provided on the first roller mounting plate 21. A synchronous wheel 27 is provided at the output end of the motor 28. The synchronous wheel 27 is connected to the active roller 24 by a synchronous belt 26. The active roller 24 is driven to rotate by setting the motor 28, the synchronous wheel 27, and the synchronous belt 26. At the same time, the active roller 24 is connected to the driven roller 23 by a poly-V belt 25, and the driven roller 23 can also be driven to rotate synchronously.

[0047] A guide shaft 33 is slidably connected to the lifting base plate 31 through a guide bearing 32. The upper end of the guide shaft 33 is dynamically connected to the conveying module 2. A lifting cylinder 34 is provided at the lower end of the lifting base plate 31. The piston end of the lifting cylinder 34 is fixedly connected to the guide shaft 33 through a fixed plate 35. The conveying module 2 is driven to move up and down above the variable pitch module 1 through the lifting cylinder 34, and then the battery can be appropriately moved on the conveying module 2 and the variable pitch module 1. When the pitch needs to be changed, the conveying module 2 descends and the battery is located on the variable pitch module 1, and then the pitch can be changed through the variable pitch module. After the pitch change is completed, the conveying module 2 rises, lifts the battery and separates it from the variable pitch module, and then the battery can be transported through the conveying module.

[0048] When the utility model is in use, taking battery loading as an example, when the manipulator clamps a number of batteries and puts them into the device, the lifting cylinder 34 extends, the lifting module 3 is in a descending state, the position state of the mobile unit 11 of the variable pitch module 1 corresponds to the spacing of the manipulator's grippers, and the battery cells are placed on the battery placement block 113; when the battery is placed, the variable pitch cylinder 17 extends, driving the guide plate 14 to move along the second guide rail 16, and the guide groove on the guide plate 14 pushes the roller 118 on the mobile unit 11 to move along the guide groove 19. At this time, the mobile unit 11 is in the first guide rail. Movement occurs on the rail 12, and the pitch-changing module 1 completes the pitch change. The distance is controlled by the shape of the guide groove. The position state of the moving unit 11 of the pitch-changing module 1 corresponds to the channel spacing of the rear-end docking conveyor line; when the device completes the pitch change, the lifting cylinder 34 contracts, and the lifting module 3 drives the conveying module 2 to rise. The contact at the bottom of the battery is changed from the battery placement block 113 to the driven roller 23 or the active roller 24; after the rising action is completed, the motor 28 is started, and the roller rotates, driving the battery to be transported to the rear end along the first guide bar 116a and the second guide bar 116b to complete the loading.

[0049] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0050] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A battery variable distance conveying device, characterized in that: It comprises a variable pitch module (1) and a conveying module (2), wherein the conveying module (2) is slidably connected to the variable pitch module (1) in an upward and downward manner; The variable pitch module (1) comprises a guide rail mounting plate (13), a movable unit (11) is slidably connected to the guide rail mounting plate (13), the movable unit (11) comprises a battery placement block (113) for carrying a battery, a roller (118) is provided at the lower end of the movable unit (11), a guide plate (14) is slidably connected below the guide rail mounting plate (13), a guide groove (19) is provided on the guide plate (14), and the roller (118) is slidably connected in the guide groove (19); the conveying module (2) comprises a conveying roller group located on the guide rail mounting plate (13), and the battery placement block (113) is located between adjacent rollers in the conveying roller group.

2. A battery variable distance conveying device according to claim 1, characterized in that: The conveying module (2) is slidably connected to the variable pitch module (1) via a lifting module (3). The lifting module comprises a lifting base plate (31) fixedly connected to the guide rail mounting plate (13). A guide shaft (33) is slidably connected to the lifting base plate (31) via a guide bearing (32). The upper end of the guide shaft (33) is dynamically connected to the conveying module (2). A lifting cylinder (34) is provided at the lower end of the lifting base plate (31). The piston end of the lifting cylinder (34) is fixedly connected to the guide shaft (33) via a fixing plate (35).

3. A battery variable distance conveying device according to claim 2, characterized in that: The lower end of the guide rail mounting plate (13) is fixedly connected to the lifting base plate (31) via a fixing column (18), and the guide plate (14) is slidably connected to the lifting base plate (31).

4. A battery variable distance conveying device according to claim 3, characterized in that: A second guide rail (16) is provided at the upper end of the lifting base plate (31), a second slider (15) is provided at the lower end of the guide plate (14), the second slider (15) is slidably connected to the second guide rail (16), and a variable pitch cylinder (17) for pushing the guide plate (14) to slide is provided on the lifting base plate (31).

5. The battery variable distance conveying device according to claim 1, characterized in that: The guide plate (14) is provided with a plurality of guide grooves (19), the spacing between adjacent guide grooves (19) gradually increases from one end of the guide groove (19) to the other end, and the sliding direction of the guide plate (14) is perpendicular to the sliding direction of the moving unit (11).

6. A battery variable distance conveying device according to claim 1, characterized in that: The mobile unit (11) comprises a mobile unit bottom plate (112), a first slider (111) is provided at the lower end of the mobile unit bottom plate (112), a first guide rail (12) is provided on the guide rail mounting plate (13), the first slider (111) is slidably connected to the first guide rail (12), an avoidance through groove is provided on the guide rail mounting plate (13), and a roller (118) at the lower end of the mobile unit (11) passes through the through groove and is slidably connected to the guide groove (19) on the guide plate (14).

7. A battery variable distance conveying device according to claim 6, characterized in that: A roller mounting plate (117) is provided at the lower end of the mobile unit bottom plate (112); the roller (118) is fixedly connected to the lower end of the roller mounting plate (117); the battery placement block (113) is fixedly connected to the upper end of the mobile unit bottom plate (112); a first guide bar (116a) and a second guide bar (116b) are respectively provided on both sides of the battery placement block (113); the first guide bar (116a) and the second guide bar (116b) are respectively fixedly connected to the mobile unit bottom plate (112) via a first support column (115a) and a second support column (115b).

8. A battery variable distance conveying device according to claim 7, characterized in that: The conveying roller group comprises a driving roller (24) and a plurality of driven rollers (23) connected to the driving roller (24) by power, the axial direction of the driving roller (24) is parallel to the sliding direction of the moving unit (11), and the battery placement block (113) is located between adjacent rollers.

9. A battery variable distance conveying device according to claim 8, characterized in that: The first guide bar (116a) and the second guide bar (116b) are located above the conveying roller assembly, and the guiding directions of the first guide bar (116a) and the second guide bar (116b) are perpendicular to the axial direction of the active roller (24).

10. The battery variable distance conveying device according to claim 8, characterized in that: The conveying module (2) comprises a first roller mounting plate (21) and a second roller mounting plate (22); the active roller (24) and the driven roller (23) are both rotatably connected between the first roller mounting plate (21) and the second roller mounting plate (22); the driven roller (23) is dynamically connected to the active roller (24) via a poly-V belt (25); a motor (28) is provided on the first roller mounting plate (21); a synchronous wheel (27) is provided at the output end of the motor (28); and the synchronous wheel (27) is dynamically connected to the active roller (24) via a synchronous belt (26).