Motorcycle shock absorber adjusting steel needle feeding device
By designing an automated loading device, including a vibrating loading mechanism, a handling robot, a testing mechanism and an oil coating mechanism, the problem of relying on manual operation in the prior art is solved, and an efficient and automated loading process is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421867371.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the existing adjustment steel needle loading technology, there is a lack of automated inspection and oil coating mechanisms, which leads to the loading process relying on manual operations, which is inefficient and cost-effective.
An automated loading device including a vibration loading mechanism, a handling robot, a adjusting steel needle detection mechanism and a adjusting steel needle oil coating mechanism is designed, and automatic transfer, detection and oil coating are realized through a PLC controller.
The automatic loading of adjusting steel needles is realized, which improves production efficiency, reduces labor costs and labor intensity, ensures product quality and yield, and reduces production costs.
Smart Images

Figure CN222794628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of adjusting steel needle feeding, in particular to an adjusting steel needle feeding device for a motorcycle shock absorber. Background Art
[0002] When loading the existing adjusting steel needle components, the threads on the circumference need to be inspected for defects, and then the threads need to be oiled, and then the adjusting steel needle components are transported to the corresponding carrier through a transport mechanism. However, there is currently a suitable mechanism that can complete the inspection and oiling process during loading, resulting in manual operation during assembly. This operation method is not only costly, but also inefficient in loading. Summary of the invention
[0003] The purpose of the utility model is to provide a steel needle feeding device with simple structure, cost saving and high working efficiency, reduced labor cost and labor intensity, low production cost, good product quality, high yield rate and high mechanism utilization rate, so as to solve the above technical problems.
[0004] In order to realize the above technical scheme, the technical scheme of the utility model is as follows: a motorcycle shock absorber adjusting steel needle feeding device, including a vibration feeding mechanism, characterized in that a transporting robot is provided along the output direction of the vibration feeding mechanism; an adjusting steel needle detection mechanism and an adjusting steel needle oiling mechanism are sequentially provided along the transporting direction of the transporting robot; the adjusting steel needle detection mechanism is used for visually inspecting the shape of the adjusting steel needle; the adjusting steel needle oiling mechanism is used for oiling the threads on the adjusting steel needle.
[0005] Furthermore, the transport robot includes a transport bracket; a first cylinder is provided on one side of the transport bracket; a triple plate is slidably provided on one side of the transport bracket; grabbing finger cylinders are arranged in an array along the length direction of the triple plate; a second cylinder is provided on the top of the triple plate; the second cylinder can drive the grabbing finger cylinder to move back and forth in the vertical direction; and a positioning element is provided on the grabbing finger cylinder.
[0006] Furthermore, the adjusting steel needle detection mechanism comprises a rotating component for clamping the adjusting steel needle and driving it to rotate; a visual detection component is provided along the radial direction of the axis of rotation of the rotating component;
[0007] Wherein: the rotating component drives the adjusting steel needle to rotate while the visual detection component photographs and detects the threads on the adjusting steel needle.
[0008] Furthermore, the rotating component includes a rotating base; a rotating servo motor is provided on one side of the rotating base; a rotating shaft is rotatably provided on the rotating base; the rotating servo motor can drive the rotating shaft to rotate back and forth through a belt transmission assembly; an adjusting steel needle clamping assembly is provided on the top of the rotating shaft, and a sensor is provided at the other end; a concave slot is provided at one end of the rotating shaft;
[0009] The visual detection component comprises a visual detection bracket; an industrial camera is adjustably mounted on the visual detection bracket; and a background light source is arranged along the shooting light path of the industrial camera.
[0010] Furthermore, the adjusting steel needle oiling mechanism comprises a second rotating component; an oiling component is movably provided on one side of the second rotating component, and an adjusting steel needle oiling component is provided directly opposite to the oiling component;
[0011] Wherein: when the second rotating component drives the adjusting steel needle to rotate, the oiling component moves closer to the adjusting steel needle and applies oil to the thread; at the same time, the oil brushing component of the adjusting steel needle opposite to the adjusting steel needle evenly scrapes the oil on the thread surface.
[0012] Furthermore, the second rotating component adopts the same structural arrangement as the rotating component;
[0013] The oiling component comprises an oiling bracket; a first slide cylinder which can reciprocate in the horizontal direction is fixed on the oiling bracket; an oil injection assembly is provided at the output end of the first slide cylinder; the first slide cylinder can drive the oil injection assembly to move closer to or away from the rotating axis of the rotating component;
[0014] The adjusting steel needle oil brushing component comprises an oil brushing bracket; an oil brushing cylinder is arranged on the oil brushing bracket; a brush mounting support is arranged at the output end of the oil brushing cylinder; and a brush is adjustably mounted on the brush mounting support.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model uses a vibration feeding mechanism 、 Handling robot 、 The adjustment steel needle detection mechanism, the adjustment steel needle oiling mechanism and the external PLC controller and other equipment cooperate to realize automatic conveying of the adjustment steel needle, automatic detection and automatic oiling, thereby replacing manual material transfer, ensuring production quality, reducing production working time and thus improving production efficiency; the utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate and high equipment utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0017] Figure 1 This is a front view of the utility model motorcycle shock absorber adjusting steel needle feeding device;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the utility model motorcycle shock absorber adjusting steel needle feeding device;
[0019] Figure 3 It is a negative axis side schematic diagram of the utility model motorcycle shock absorber adjusting steel needle feeding device. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Please refer to the attached Figures 1 to 3As shown: a motorcycle shock absorber adjusting steel needle feeding device, including a vibration feeding mechanism 1 for slowly outputting the adjusting steel needle in a certain posture, a transport robot 2 is provided along the output direction of the vibration feeding mechanism 1, and is used to transport the adjusting steel needles output by the vibration feeding mechanism 1 one by one to detection, oiling and feeding; an adjusting steel needle detection mechanism 3 and an adjusting steel needle oiling mechanism 4 are sequentially provided along the transporting direction of the transport robot 2; wherein: the adjusting steel needle detection mechanism 3 is used for visually inspecting the shape of the adjusting steel needle; the adjusting steel needle oiling mechanism 4 is used for oiling the threads on the adjusting steel needle. Specifically, after the adjusting steel needle is transported to the discharge end by the vibrating feeding mechanism 1, the handling robot 2 starts to move to grab the adjusting steel needle and carry it to the adjusting steel needle detection mechanism 3 for thread shape detection. After the detection is completed, the handling robot 2 will carry it to the adjusting steel needle oiling mechanism 4 station, and the oil will be evenly applied to the thread by the adjusting steel needle oiling mechanism 4; finally, the handling robot 2 will carry the oiled adjusting steel needle to the corresponding tooling fixture to complete the loading. The whole process is completed by the vibrating feeding mechanism 1. 、 Handling robot 2 、 The adjustment steel needle detection mechanism 3, the adjustment steel needle oiling mechanism 4 and the external PLC controller and other equipment cooperate to realize automatic conveying of the adjustment steel needle, automatic detection, and automatic oiling, thereby replacing manual material transfer, ensuring production quality, reducing production working time and thus improving production efficiency; the utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate, and high equipment utilization rate. 、 The adjusting steel needle detection mechanism 3 and the adjusting steel needle oiling mechanism 4 are introduced in detail.
[0023] Based on the above embodiment, the transport robot 2 includes a transport bracket 21; a first cylinder 22 is provided on one side of the transport bracket 21 for providing power; a triple plate 23 is slidably provided on one side of the transport bracket 21, and the first cylinder 22 can drive the triple plate 23 to move back and forth; a grabbing finger cylinder 24 is arranged in an array along the length direction of the triple plate 23 for grabbing and adjusting the steel needle; a second cylinder 23 is provided on the top of the triple plate 23 for providing lifting power; the second cylinder 23 can drive the grabbing finger cylinder 24 to move back and forth in the vertical direction; a positioning element 25 is provided on the grabbing finger cylinder 24.
[0024] On the basis of the above embodiment, the adjusting steel needle detection mechanism 3 includes a rotating component 31, which is used to clamp the adjusting steel needle and drive it to rotate; a visual detection component 32 is provided in the radial direction of the axis of rotation of the rotating component 31, which is used to perform imaging detection on the thread. Wherein: while the rotating component 31 drives the adjusting steel needle to rotate, the visual detection component 32 performs imaging detection on the thread on the adjusting steel needle, so as to realize 360° all-round detection of the thread on the adjusting steel needle, and the handling robot 2 can classify and load the adjusting steel needle according to the detection results.
[0025] Based on the above embodiment, the rotating component 31 includes a rotating base 311; a rotating servo motor 312 is provided on one side of the rotating base 311; a rotating shaft 313 is rotatably provided on the rotating base 311; the rotating servo motor 312 can drive the rotating shaft 313 to rotate back and forth through a belt transmission assembly; an adjusting steel needle clamping assembly 314 is provided on the top of the rotating shaft 313, which is used to clamp and fix the adjusting steel needle to avoid centrifugal movement during rotation, and a sensor is provided at the other end for sensing the posture of the rotating shaft displacement; an inwardly concave slot is provided at one end of the rotating shaft 313, which is used to drag one end of the adjusting steel needle while positioning it, to ensure that the axis is always at the visual shooting center during rotation, thereby improving the detection accuracy.
[0026] Based on the above embodiment, the visual detection component 32 includes a visual detection bracket 321; an industrial camera 322 is adjustably mounted on the visual detection bracket 321 for imaging; a background light source 323 is provided along the shooting light path of the industrial camera 322 to increase the ambient brightness and ensure the clarity of the shooting by the industrial camera 322.
[0027] On the basis of the above-mentioned embodiment, the adjusting steel needle oiling mechanism 4 includes a second rotating component 41, which is used to drive the adjusting steel needle to rotate for easy and uniform oiling; an oiling component 42 is movably provided on one side of the second rotating component 41, which is used to oil the thread, and an adjusting steel needle oil brushing component 43 is provided directly opposite the oiling component 42, which is used to scrape the oil dripping on the thread so that it is evenly attached to the thread surface. Specifically, when the second rotating component 41 drives the adjusting steel needle to rotate, the oiling component 42 moves closer to the adjusting steel needle and oils the thread; at the same time, the adjusting steel needle oil brushing component 43 directly opposite scrapes the oil evenly on the thread surface.
[0028] Based on the above embodiment, the second rotating component 41 adopts the same structural setting as the rotating component 31, which can effectively reduce the development cost and facilitate subsequent maintenance;
[0029] The oiling component 42 includes an oiling bracket 421; a first slide cylinder 422 that can reciprocate in the horizontal direction is fixed on the oiling bracket 421; an oiling component 423 is provided at the output end of the first slide cylinder 422; the first slide cylinder 422 can drive the oiling component 423 to move closer to or away from the rotation axis of the rotating component 31;
[0030] The adjusting steel needle oil brushing component 43 comprises an oil brushing bracket 431 ; an oil brushing cylinder 432 is arranged on the oil brushing bracket 431 ; a brush mounting support 433 is arranged at the output end of the oil brushing cylinder 432 ; a brush 434 is adjustably mounted on the brush mounting support 433 .
[0031] The working principle of the utility model is as follows: the adjusting steel needle is transported to the discharge end along the output port in a single time through the vibrating feeding mechanism 1, and then the handling robot 2 grabs it and places it on the rotating shaft 313 and clamps it through the adjusting steel needle clamping assembly 314, and then the rotating servo motor 312 drives the rotating shaft 313 to rotate, and at the same time the visual inspection component 32 also starts to perform 360° no-dead-angle inspection on the thread on the adjusting steel needle. After the inspection is completed, the qualified product will be placed on the second rotating component 41 to reduce the clamping, and then the oiling component 42 and the adjusting steel needle oil brushing component 43 will move closer to the adjusting steel needle, and the oiling component 42 will drip oil on the thread, and the adjusting steel needle oil brushing component 43 will apply it evenly, and finally it will be transported by the handling robot 2 and inserted into the main body to complete the assembly. The utility model realizes that multiple processes of adjusting steel needle feeding are completed at one workstation, the whole device has a high degree of automation, greatly improves production efficiency, is conducive to batch production and full inspection, ensures product quality, and the whole structure is simple, the production cost is low, and the feeding efficiency is high.
[0032] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A motorcycle shock absorber adjusting steel needle feeding device, comprising a vibration feeding mechanism (1), characterized in that: A transport robot (2) is provided along the output direction of the vibration feeding mechanism (1); an adjustment steel needle detection mechanism (3) and an adjustment steel needle oiling mechanism (4) are provided in sequence along the transport movement direction of the transport robot (2); the adjustment steel needle detection mechanism (3) is used for visually detecting the shape of the adjustment steel needle; and the adjustment steel needle oiling mechanism (4) is used for oiling the threads on the adjustment steel needle.
2. The motorcycle shock absorber adjusting steel needle feeding device according to claim 1, characterized in that: The transport robot (2) comprises a transport bracket (21); a first cylinder (22) is provided on one side of the transport bracket (21); a triple plate (23) is slidably provided on one side of the transport bracket (21); grabbing finger cylinders (24) are arranged in an array along the length direction of the triple plate (23); a second cylinder (26) is provided on the top of the triple plate (23); the second cylinder (26) can drive the grabbing finger cylinder (24) to move back and forth in a vertical direction; and a positioning element (25) is provided on the grabbing finger cylinder (24).
3. The motorcycle shock absorber adjusting steel needle feeding device according to claim 1, characterized in that: The adjusting steel needle detection mechanism (3) comprises a rotating component (31) for clamping the adjusting steel needle and driving it to rotate; a visual detection component (32) is provided along the radial direction of the axis of rotation of the rotating component (31); Wherein: the rotating component (31) drives the adjusting steel needle to rotate while the visual detection component (32) photographs and detects the threads on the adjusting steel needle.
4. The motorcycle shock absorber adjusting steel needle feeding device as claimed in claim 3, characterized in that: The rotating component (31) comprises a rotating base (311); a rotating servo motor (312) is provided on one side of the rotating base (311); a rotating shaft (313) is rotatably provided on the rotating base (311); the rotating servo motor (312) can drive the rotating shaft (313) to rotate back and forth through a belt transmission assembly; an adjusting steel needle clamping assembly (314) is provided on the top of the rotating shaft (313), and a sensor is provided at the other end; a concave slot is provided at one end of the rotating shaft (313); The visual detection component (32) comprises a visual detection bracket (321); an industrial camera (322) is adjustably mounted on the visual detection bracket (321); and a background light source (323) is provided along the shooting light path of the industrial camera (322).
5. The motorcycle shock absorber adjusting steel needle feeding device according to claim 1, characterized in that: The adjusting steel needle oiling mechanism (4) comprises a second rotating component (41); an oiling component (42) is movably provided on one side of the second rotating component (41); and an adjusting steel needle oiling component (43) is provided directly opposite to the oiling component (42); When the second rotating component (41) drives the adjusting steel needle to rotate, the oiling component (42) moves closer to the adjusting steel needle and applies oil to the thread; at the same time, the adjusting steel needle oil brushing component (43) directly opposite the adjusting steel needle evenly scrapes the oil on the thread surface.
6. The motorcycle shock absorber adjusting steel needle feeding device according to claim 5, characterized in that: The second rotating component (41) adopts the same structural arrangement as the rotating component (31); The oiling component (42) comprises an oiling bracket (421); a first slide cylinder (422) which can reciprocate in a horizontal direction is fixedly arranged on the oiling bracket (421); an oil injection assembly (423) is arranged at the output end of the first slide cylinder (422); the first slide cylinder (422) can drive the oil injection assembly (423) to move closer to or away from the rotation axis of the rotating component (31); The adjusting steel needle oil brushing component (43) comprises an oil brushing bracket (431); an oil brushing cylinder (432) is provided on the oil brushing bracket (431); a brush mounting support (433) is provided at the output end of the oil brushing cylinder (432); and a brush (434) is adjustably mounted on the brush mounting support (433).