Pneumatic or motor rotation synchronous blanking and cloth roller replacing mechanism

By designing a pneumatic or motor rotation synchronous discharge and rolling roll mechanism, the problem of manual disassembly of the fixture device required for the traditional rolling rolling rolling and rolling replacement is solved, and the automation of cutting and rolling rolling is realized, and the production efficiency is improved.

CN222794769UActive Publication Date: 2025-04-25QUANZHOU LUOJIANG DONGHUI MASCH CO LTD
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Patent Information

Application Number
CN202420954180.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-25
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The traditional roll rolling roll is loading and replacing the fixtures manually, which is time-consuming and labor-intensive and inefficient.

Method used

A pneumatic or motor rotating and synchronous discharge and rolling roll mechanism is designed, including a frame, a rotating disc, a storage compartment, a ramp track groove and a drive device. The rotating cylinder or motor drives the rotation of the rotating disc to realize the automation of discharge and rolling.

Benefits of technology

The automatic discharge and roll replacement is realized, the discharge is smoother, the backup roll roll rotates and falls, the drop height is low, the impact force on the rolling mechanism is smaller, reducing manual labor hours, and greatly improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic or motor rotation synchronous blanking and cloth roller replacing mechanism, which relates to the technical field of blanking mechanisms, and comprises a rack, and two sides of the rack are respectively and symmetrically provided with a rotating disc, a storage bin, a slope track groove and a driving device; the rotating disc is of a water-drop-shaped structure and comprises a disc body, an extending part is downwards arranged at the bottom of the disc body, the disc body and the extending part are integrally formed, a discharging rail groove is formed in the extending part, and a U-shaped groove is formed in the position, close to the top edge, of the disc body; the discharging track groove and the U-shaped groove are formed in the rotating disc, the rotating disc is driven by the rotating air cylinder or the motor to rotate, a finished cloth roll is pushed out and discharged, meanwhile, the standby cloth rolling roller in the U-shaped groove rotates and falls down along the slope track groove, due to the fact that the rotating discharging mode is adopted, discharging is smoother, the standby cloth rolling roller rotates and falls down, the falling height is low, and the discharging efficiency is high. The impact force on the cloth rolling mechanism is smaller, and the two operations are performed synchronously. Compared with a traditional mode, labor hours are reduced, and production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material unloading mechanisms, and more specifically to a pneumatic or motor-driven synchronous unloading and cloth-rolling roller-changing mechanism. Background Art

[0002] The cloth roller is used to roll up the cloth. When working, the cloth roller rotates along the tracks at both ends to roll up the cloth. In the traditional mechanical structure, after the rolling is completed, the fixing device needs to be manually disassembled, and then the material is unloaded and a new cloth roller is added.

[0003] The disadvantages of the current technology that need to be optimized are: it is necessary to manually disassemble the fixing device, unload the material, and then add a new cloth rolling roller, which is time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of the utility model is to solve the above technical problems and provide a pneumatic or motor-driven synchronous material unloading and cloth rolling roller replacement mechanism.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0006] A pneumatic or motor-driven synchronous unloading and cloth roll changing mechanism comprises a frame, and a rotating disk, a storage bin, a ramp track groove and a driving device are symmetrically arranged on both sides of the frame;

[0007] The rotating disk is a teardrop-shaped structure, comprising a disk body, an extension portion is provided downward at the bottom of the disk body, the disk body and the extension portion are integrally formed, a material unloading track groove is provided on the extension portion, and a U-shaped groove is provided near the top edge of the disk body;

[0008] The storage bin is fixedly connected to the frame with a slide structure, and the storage bin is tilted. One end of the storage bin at a high position is a feed port for placing spare cloth rolls, and one end of the storage bin at a low position is a discharge port, and a slope track groove is provided at the bottom of the discharge port;

[0009] A rotating disk is provided below the storage bin, the rotating disk is rotatably connected to the frame, and a driving device is installed outside the frame to drive the rotating disk to rotate.

[0010] The driving device is a rotary cylinder or a motor. The output shaft of the rotary cylinder or the motor is fixedly connected to the center of the rotary disk, and the rotary cylinder or the motor is provided to control the precise rotation of the rotary disk.

[0011] The feed port is provided with an upper guide plate and a lower guide plate, and the discharge port is provided with a baffle;

[0012] The slope track groove includes an arc bottom plate and an arc side plate vertically arranged with the arc bottom plate, the arc bottom plate is fixedly connected to the frame and the top end is arranged at the discharge port, and the top end of the arc side plate is fixedly connected to the baffle plate. The upper guide plate and the lower guide plate are arranged in a V shape to expand the width at the feed port for easy feeding. In addition, the arrangement of the lower guide plate can also prevent the spare cloth roll from falling out of the feed port, and the arrangement of the baffle plate is to limit the spare cloth roll to ensure that the spare cloth roll can accurately enter the slope track groove from the discharge port.

[0013] The thickness of the storage bin bottom is consistent with the thickness of the arc bottom plate. It should be noted that the thickness of the storage bin bottom is consistent with the thickness of the arc bottom plate, so that the spare cloth rolling roller can smoothly enter the slope track groove from the discharge port.

[0014] The rotating disk is provided with a plurality of weight-reducing holes.

[0015] The distance between the outer side of the unloading track groove and the top of the lower support roller is H, the distance between the inner side and the top of the support roller is h, and the diameter of the spare cloth rolling roller is d, wherein 0 <H<d,h> d. The bottom of the inner side of the unloading track groove and the support roller are used to pass the spare cloth roll. In order to allow the spare cloth roll to smoothly enter the bottom of the unloading track groove, h must be greater than d, 2-3mm larger. The outer side of the unloading track groove is used to limit the spare cloth roll from falling out of the support roller. Specifically, the spare cloth roll enters the bottom of the through hole from the bottom of the inner side of the unloading track groove. If the impact force is too large, it may rush out of the support roller. Through the design of H, the outer side of the unloading track groove plays a blocking role to prevent the spare cloth roll from falling out.

[0016] In the utility model, a plurality of spare cloth rolling rollers are placed in the storage bin to avoid frequent roller replenishment.

[0017] Working principle: As the cloth rolling roller (the spare cloth rolling roller that enters the work station is the standby cloth rolling roller) rotates, the cloth thickness on the cloth rolling roller increases, which increases the height of the cloth rolling roller shaft. When the cloth rolling roller completes cloth rolling, the cloth is unloaded and the roller is changed. In the specific operation, the driving device drives the unloading track groove to rotate outward, and the cloth rolling roller falls along the unloading track groove and leaves the work station to complete the unloading. The unloading track groove rotates outward and drives the U-shaped groove to rotate at the same time. The spare cloth rolling roller in the U-shaped groove slides down along the slope track groove through rotation, and then leaves the U-shaped groove. Under the action of gravity and inertia, it enters the work station along the slope track groove (the work station is located between the two support rollers and below the unloading track groove) to complete the roller change, and then the rotating disk rotates to make the U-shaped groove return to the discharge port position.

[0018] The beneficial effects of the utility model are as follows:

[0019] The rotary disc is provided with a material unloading track groove and a U-shaped groove. The rotary disc is driven to rotate by a rotating cylinder or a motor to push out the finished cloth roll for unloading. At the same time, the spare cloth roll roller in the U-shaped groove rotates and falls along the slope track groove. Due to the use of a rotary unloading method, the material unloading is smoother, and the spare cloth roll roller rotates and falls, with a low drop height, which has less impact on the cloth rolling mechanism. The two are carried out simultaneously. Compared with the traditional method, it reduces labor hours and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional view of the utility model;

[0021] Figure 2 It is a partial structural schematic diagram of the utility model;

[0022] Figure 3 yes Figure 2 Schematic diagram of the ramp track groove and frame installation structure after removing the rotating disk, spare cloth rolling roller and support roller.

[0023] Figure numerals: 1. frame; 2. rotating disk; 3. storage bin; 4. inclined track groove; 5. driving device; 6. disc body; 7. extension part; 8. weight reduction hole; 9. spare cloth rolling roller; 10. supporting roller; 11. feed port; 12. discharge port; 13. U-shaped groove; 14. upper guide plate; 15. lower guide plate; 16. baffle; 17. arc-shaped bottom plate; 18. arc-shaped side plate; 19. unloading track groove. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Example 1

[0027] like Figures 1 to 3 As shown, this embodiment provides a pneumatic or motor-driven synchronous unloading and cloth roll changing mechanism, comprising a frame 1, with a rotating disk 2, a storage bin 3, a ramp track groove 4 and a driving device 5 symmetrically arranged on both sides of the frame 1;

[0028] The rotating disk 2 is a teardrop-shaped structure, and includes a disk body 6. An extension portion 7 is provided downward from the bottom of the disk body 6. The disk body 6 and the extension portion 7 are integrally formed. A material unloading track groove 19 is provided on the extension portion 7. A U-shaped groove 13 is provided near the top edge of the disk body 6.

[0029] The storage bin 3 is a slide structure fixedly connected to the frame 1, and the storage bin 3 is tilted. One end of the storage bin 3 at a high position is a feed port 11 for placing a spare cloth roll 9, and one end of the storage bin 3 at a low position is a discharge port 12, and a slope track groove 4 is provided at the bottom of the discharge port 12;

[0030] A rotating disk 2 is provided below the storage bin 3 , and the rotating disk 2 is rotatably connected to the frame 1 . A driving device 5 is installed outside the frame 1 to drive the rotating disk 2 to rotate.

[0031] The driving device 5 is a rotary cylinder or a motor. The output shaft of the rotary cylinder or the motor is fixedly connected to the center of the rotary disk 2, and the rotary cylinder or the motor is provided to control the precise rotation of the rotary disk 2.

[0032] The feed port 11 is provided with an upper guide plate 14 and a lower guide plate 15, and the discharge port 12 is provided with a baffle 16;

[0033] The slope track groove 4 includes an arc bottom plate 17 and an arc side plate 18 vertically arranged with the arc bottom plate 17. The arc bottom plate 17 is fixedly connected to the frame 1 and the top end is arranged at the discharge port 12. The top end of the arc side plate 18 is fixedly connected to the baffle 16. The upper guide plate 14 and the lower guide plate 15 are arranged in a V-shape to expand the width at the feed port 11 for feeding. In addition, the arrangement of the lower guide plate 15 can also prevent the spare cloth roll 9 from falling out of the feed port 11. The arrangement of the baffle 16 is to limit the spare cloth roll 9 to ensure that the spare cloth roll 9 can accurately enter the slope track groove 4 from the discharge port 12.

[0034] The thickness of the bottom of the storage bin 3 is consistent with the thickness of the arc bottom plate 17. It should be noted that the thickness of the bottom of the storage bin 3 is consistent with the thickness of the arc bottom plate 17, so that the spare cloth rolling roller 9 can smoothly enter the slope track groove 4 from the discharge port 12.

[0035] The rotating disk 2 is provided with a plurality of weight-reducing holes 8 .

[0036] The distance between the outer side of the unloading track groove 19 and the top of the lower support roller 10 is H, the distance between the inner side and the top of the support roller 10 is h, and the roller diameter of the spare cloth rolling roller 9 is d, wherein 0 <H<d,h> d. The inner bottom of the unloading track groove 19 and the support roller 10 are used to pass the spare cloth rolling roller 9. In order to allow the spare cloth rolling roller 9 to smoothly enter the bottom of the unloading track groove 19, h must be greater than d, and it only needs to be 2-3mm larger. The outer side of the unloading track groove 19 is used to limit the spare cloth rolling roller 9 from falling out of the support roller 10. Specifically, the spare cloth rolling roller 9 enters the bottom of the through hole from the inner bottom of the unloading track groove 19. If the impact force is too large, it may rush out of the support roller 10. The design of H makes the outer side of the unloading track groove 19 play a blocking role to prevent the spare cloth rolling roller 9 from falling out.

[0037] In the utility model, the storage bin 3 is used to place a plurality of spare cloth rolling rollers 9 to avoid frequent roller replenishment.

[0038] Working principle: as the cloth winding roller (the spare cloth winding roller 9 enters the work station and becomes the standby cloth winding roller) rotates, the cloth thickness on the cloth winding roller increases, which increases the height of the cloth winding roller shaft. When the cloth winding roller completes cloth winding, the cloth is unloaded and the roller is changed. In specific operations, the driving device 5 drives the unloading track groove 19 to rotate outward, and the cloth winding roller falls along the unloading track groove 19 and leaves the work station to complete unloading. While the unloading track groove 19 rotates outward, it drives the U-shaped groove 13 to rotate. The spare cloth winding roller 9 in the U-shaped groove 13 slides down along the slope track groove 4 through rotation, and then leaves the U-shaped groove 13. Under the action of gravity and inertia, it enters the work station along the slope track groove 4 (the work station is located between the two support rollers 10 and below the unloading track groove 19) to complete the roller change, and then the rotating disk 2 rotates to make the U-shaped groove 13 return to the discharge port 12 position.

Claims

1. A pneumatic or motor-driven synchronous unloading and cloth roll changing mechanism, comprising a frame, characterized in that: The rotating disk, storage bin, slope track slot and driving device are symmetrically arranged on both sides of the frame; The rotating disk is a teardrop-shaped structure, comprising a disk body, an extension portion is provided downward at the bottom of the disk body, the disk body and the extension portion are integrally formed, a material unloading track groove is provided on the extension portion, and a U-shaped groove is provided near the top edge of the disk body; The storage bin is fixedly connected to the frame with a slide structure, and the storage bin is tilted. One end of the storage bin at a high position is a feed port for placing spare cloth rolls, and one end of the storage bin at a low position is a discharge port, and a slope track groove is provided at the bottom of the discharge port; A rotating disk is provided below the storage bin, the rotating disk is rotatably connected to the frame, and a driving device is installed outside the frame to drive the rotating disk to rotate.

2. The pneumatic or motor-driven synchronous unloading and cloth roller changing mechanism according to claim 1 is characterized in that: The driving device is a rotary cylinder or a motor.

3. The pneumatic or motor-driven synchronous unloading and cloth-rolling roller changing mechanism according to claim 1 is characterized in that: The feed port is provided with an upper guide plate and a lower guide plate, and the discharge port is provided with a baffle; The slope track groove comprises an arc bottom plate and an arc side plate arranged perpendicular to the arc bottom plate, the arc bottom plate is fixedly connected to the frame and the top end is arranged at the discharge port, and the top end of the arc side plate is fixedly connected to the baffle.

4. The pneumatic or motor-driven synchronous unloading and cloth-rolling roller changing mechanism according to claim 3 is characterized in that: The thickness of the storage bin bottom is consistent with the thickness of the arc-shaped bottom plate.

5. The pneumatic or motor-driven synchronous unloading and cloth-rolling roller changing mechanism according to claim 1 is characterized in that: The rotating disk is provided with a plurality of weight-reducing holes.

6. The pneumatic or motor-driven synchronous unloading and cloth-rolling roller changing mechanism according to claim 1 is characterized in that: The distance between the outer side of the unloading track groove and the top of the lower support roller is H, the distance between the inner side and the top of the support roller is h, and the diameter of the spare cloth rolling roller is d, wherein 0 <H<d,h> d.