Novel integrated carding machine

Abstract

The utility model discloses a novel integrated carding machine, and belongs to the technical field of textile equipment, the novel integrated carding machine comprises a machine base, a carding machine shell is fixed on the top of the machine base, a first rotating shaft is rotatably connected between the inner walls of the two sides of the carding machine shell, a cotton carding roller is fixedly installed on the outer wall of the first rotating shaft, and an alternate carding mechanism is arranged below one side of the cotton carding roller; the alternating carding mechanism comprises a rotating rod, centrosymmetric driving arms are fixedly mounted on the outer side of the rotating rod, a mounting plate is fixedly connected to the ends of the driving arms, brushes are evenly and fixedly mounted on the mounting plate, and a cotton fiber collecting mechanism is arranged below the side, away from the carding roller, of the alternating carding mechanism. According to the improved novel integrated carding machine alternate carding mechanism, the rotating rod is driven by the overturning air cylinder to rotate, and then the rotating rod drives the two driving arms to exchange positions, so that the brushes on the mounting plate can be alternately used, the situation that the cleaning effect becomes poor due to the fact that too much dust and short fibers adhere to the bristles is prevented, and the cleaning effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a novel integrated carding machine. Background Art

[0002] In textile technology, carding machine is one of the important processing equipment. According to the spinning process, carding is an important process. Its previous process is the opening and cleaning combined machine, and its subsequent process is the drawing machine and the strip lap machine. The carding machine is mainly used to process cotton fiber and chemical fiber. The working principle of the carding machine is to use the rotation of the cylinder and the needle cloth on the surface of the cylinder to repeatedly comb and remove impurities from the cotton (fiber) roll sent from the previous process or the oil cotton (chemical fiber) layer supplied by the cotton box, so as to condense the fibers. Then, the doffer opens and combs the fibers through the reverse rotation relative to the cylinder and the needle cloth on the surface of the doffer, which can make the curly block cotton roll become a basically straight single fiber. In this process, the broken seeds, impurities and short fibers left over from the cleaning process are removed, and then uniform cotton strips with certain specifications are made and stored in the cotton cylinder for use in the subsequent drawing process.

[0003] The combing brush is an auxiliary tool commonly used in carding machines to remove short fibers. When used for a long time, too much short fibers will remain on the surface of the combing brush, affecting the normal use of the combing brush. Manual inspection and cleaning are required regularly to prevent the cleaning function from declining. However, the machine needs to be stopped for replacement during the disassembly process, which takes a long time and results in low work efficiency.

[0004] The front process of the carding machine is the cotton opening and cleaning combined machine, and the back process is the drawing machine or the strip lap machine. The existing carding machine will generate a lot of dust, short fibers and other debris during operation. The carding rollers inside the carding machine are often adhered to dust and fine short fibers. After a long time, the accumulation to a certain extent will affect the operation of the carding machine and the carding effect. Utility Model Content

[0005] The purpose of the utility model is to provide a novel integrated carding machine, which solves the problems raised in the background technology.

[0006] The embodiment of the present application provides a new integrated cotton carding machine, including a machine base, a cotton carding machine casing is fixed on the top of the machine base, a first rotating shaft is rotatably connected between the inner walls on both sides of the cotton carding machine casing, a cotton carding roller is fixedly installed on the outer wall of the first rotating shaft, a rotation combing mechanism is provided below one side of the cotton carding roller, the rotation combing mechanism includes a rotating rod, a centrally symmetrical driving arm is fixedly installed on the outer side of the rotating rod, a mounting plate is fixedly connected to the end of the driving arm, brushes are evenly fixedly installed on the mounting plate, a cotton wool collecting mechanism is provided below the side of the rotation combing mechanism away from the cotton carding roller, the cotton wool collecting mechanism includes a shell, a second rotating shaft is rotatably connected between the inner walls at both ends of the shell, a collecting roller is fixedly installed on the outer side of the second rotating shaft, a plurality of hook rods are evenly fixedly installed on the outer wall of the collecting roller along the circumferential direction, and an opening is provided on the side of the shell close to the rotation combing mechanism.

[0007] By adopting the above technical scheme, when cleaning the combing roller, the first pulley is driven to rotate by the driving motor to adjust the distance between the first frame and the second frame, the second pulley is connected to the first pulley by belt transmission, and the rotating combing mechanism drives the rotating rod to rotate by the flip cylinder, and the rotating rod then drives the two driving arms to exchange positions, so that the brushes on the mounting plate can be used alternately, thereby preventing the brushes from being attached with too much dust and short fluff, resulting in a poor cleaning effect, which is beneficial to improving the cleaning effect. The second rotating shaft then scrapes off and collects the dust and short fluff attached to the brush through the hook rod on the surface of the collecting roller, thereby improving the working effect of the combing machine.

[0008] Optionally, a driving motor is fixedly mounted on one side of the carding machine casing, an output shaft of the driving motor passes through a side wall of the carding machine casing and is fixedly connected to a first rotating shaft, and a first pulley is fixedly mounted on the end of the first rotating shaft.

[0009] By adopting the above technical solution, the driving motor is responsible for driving the first rotating shaft to rotate, thereby driving the combing roller to start working and causing the first pulley to rotate at the same time.

[0010] Optionally, a flip cylinder is provided on one side of the driving motor, and an output end of the flip cylinder passes through one side of the carding machine casing and is fixedly connected to the rotating rod.

[0011] By adopting the above technical solution, the flip cylinder drives the rotating rod to rotate, and the rotating rod then drives the two drive arms to exchange positions, so that the brushes on the mounting plate can be used alternately, thereby preventing the brushes from being attached with too much dust and short fluff, causing the cleaning effect to deteriorate, which is beneficial to improving the cleaning effect.

[0012] Optionally, a second pulley is fixedly mounted on the end of the second rotating shaft, and the second pulley is connected to the first pulley via a belt drive.

[0013] By adopting the above technical solution, the second pulley is connected to the first pulley through belt transmission, so that the combing work and the cleaning work of the combing roller are carried out synchronously, which greatly improves the cleaning efficiency.

[0014] Optionally, the lower end of the shell is connected to a collecting channel, one end of the collecting channel is connected to a storage chamber, a pressure plate is provided on the inner side of the storage chamber, support plates are provided on both sides of the top of the storage chamber, a top plate is fixedly connected between the support plates, a hydraulic cylinder is fixedly installed on the bottom of the top plate, and the piston rod of the hydraulic cylinder is fixedly connected to the pressure plate.

[0015] By adopting the above technical solution, the collection channel is used to collect the scraped cotton wool and gather it into the storage chamber for storage. The hydraulic cylinder is responsible for driving the pressure plate to move downward to compact the collected cotton wool and reduce its occupied space.

[0016] Optionally, a plurality of ventilation branch pipes are connected to one side of the storage cavity, the ends of the ventilation branch pipes are fixedly connected to a ventilation main pipe, and the bottom of the ventilation main pipe is fixedly connected to a vacuum cleaner.

[0017] By adopting the above technical solution, multiple ventilation branch pipes can lead to the storage chamber so that the interior of the storage chamber is in a negative pressure state, thereby.

[0018] Optionally, a cotton wool filter is fixedly installed inside the ventilation main pipe, and the ventilation main pipe has a T-shaped structure.

[0019] By adopting the above technical solution, the cotton wool filter can help filter out the floating cotton wool inside the storage cavity, preventing the cotton wool from entering the vacuum cleaner and affecting the vacuuming effect.

[0020] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0021] The technical solution of the present application is to set up an alternating combing mechanism and a cotton wool collecting mechanism. The alternating combing mechanism drives the rotating rod to rotate by means of a flip cylinder, and the rotating rod then drives the two driving arms to exchange positions, so that the brushes on the mounting plate can be used alternately, thereby preventing the brushes from being attached with too much dust and short fluff, which would cause a deterioration in the cleaning effect, and is beneficial to improving the cleaning effect. The second rotating shaft then scrapes off and collects the dust and short fluff attached to the brush through the hook rod on the surface of the collecting roller, thereby improving the working effect of the cotton carding machine.

[0022] The technical solution of the present application is to set up a collection channel, a storage chamber, a hydraulic cylinder and a pressure plate. The collection channel is used to collect the scraped cotton wool and gather it into the storage chamber for storage. The hydraulic cylinder is responsible for driving the pressure plate to move downward to compact the collected cotton wool and reduce its occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0026] Figure 3 For this utility model Figure 2 A is an enlarged schematic diagram;

[0027] Figure 4 For this utility model Figure 2 The enlarged schematic diagram of point B in the figure.

[0028] In the figure: 1. base; 2. combing machine casing; 3. first rotating shaft; 31. first pulley; 4. combing roller; 5. rotating combing mechanism; 51. rotating rod; 52. driving arm; 53. mounting plate; 54. brush; 6. cotton wool collecting mechanism; 61. casing; 62. opening; 63. second rotating shaft; 631. second pulley; 64. collecting roller; 65. hook rod; 7. driving motor; 8. flip cylinder; 9. collecting channel; 10. storage chamber; 11. pressing plate; 12. supporting plate; 13. top plate; 14. hydraulic cylinder; 15. ventilation branch pipe; 16. ventilation main pipe; 17. vacuum cleaner; 18. cotton wool filter. DETAILED DESCRIPTION

[0029] See also Figure 1-Figure 4The utility model provides a technical solution: it includes a machine base 1, a carding machine casing 2 is fixed on the top of the machine base 1, a first rotating shaft 3 is rotatably connected between the inner walls of both sides of the carding machine casing 2, a carding roller 4 is fixedly installed on the outer wall of the first rotating shaft 3, a rotating combing mechanism 5 is provided below one side of the carding roller 4, the rotating combing mechanism 5 includes a rotating rod 51, a driving arm 52 is fixedly installed on the outer side of the rotating rod 51 in a centrally symmetrical manner, a mounting plate 53 is fixedly connected at the end of the driving arm 52, a brush 54 is evenly fixedly installed on the mounting plate 53, a cotton wool collecting mechanism 6 is provided below the side of the rotating combing mechanism 5 away from the carding roller 4, the cotton wool collecting mechanism 6 includes a shell 61, a second rotating shaft 63 is rotatably connected between the inner walls of both ends of the shell 61, a collecting roller 64 is fixedly installed on the outer side of the second rotating shaft 63, and the outer wall of the collecting roller 64 is along A plurality of hook rods 65 are evenly and fixedly installed in the circumferential direction. An opening 62 is provided on one side of the shell 61 close to the rotating combing mechanism 5. When cleaning the combing roller 4, the first pulley 31 is driven to rotate by the driving motor 7 to adjust the distance between the first frame and the second frame. The second pulley 631 is connected to the first pulley 31 through a belt transmission. The rotating combing mechanism 5 drives the rotating rod 51 to rotate 180 degrees through the flip cylinder 8. The rotating rod 51 then drives the two driving arms 52 to exchange positions, so that the brush 54 on the mounting plate 53 can be used alternately, thereby preventing the brush 54 from adhering to too much dust and short fluff, which causes the cleaning effect to deteriorate, and is beneficial to improving the cleaning effect. The second rotating shaft 63 then scrapes off and collects the dust and short fluff attached to the brush 54 through the hook rod 65 on the surface of the collecting roller 64, thereby improving the working effect of the combing machine.

[0030] Reference Figure 1 A driving motor 7 is fixedly installed on one side of the carding machine casing 2, and the output shaft of the driving motor 7 passes through a side wall of the carding machine casing 2 and is fixedly connected to the first rotating shaft 3. A first pulley 31 is fixedly installed at the end of the first rotating shaft 3. The driving motor 7 is responsible for driving the first rotating shaft 3 to rotate, thereby driving the carding roller 4 to start working, and at the same time rotating the first pulley 31.

[0031] Optionally, a flip cylinder 8 is provided on one side of the driving motor 7, and the output end of the flip cylinder 8 passes through one side of the carding machine casing 2 and is fixedly connected to the rotating rod 51. The flip cylinder 8 drives the rotating rod 51 to rotate 180 degrees, and the rotating rod 51 then drives the two driving arms 52 to exchange positions, so that the brush 54 on the mounting plate 53 can be used alternately, thereby preventing the brush 54 from adhering to too much dust and short fluff, which causes the cleaning effect to deteriorate, and is beneficial to improving the cleaning effect.

[0032] Reference Figure 1A second pulley 631 is fixedly installed at the end of the second rotating shaft 63, and the second pulley 631 is connected to the first pulley 31 through a belt transmission. The second pulley 631 is connected to the first pulley 31 through a belt transmission, so that the cotton combing work and the cleaning work of the cotton combing roller are carried out synchronously, which greatly improves the cleaning efficiency.

[0033] Reference Figure 2 The lower end of the shell 61 is connected with a collecting channel 9, one end of the collecting channel 9 is connected with a storage chamber 10, a pressing plate 11 is provided on the inner side of the storage chamber 10, and support plates 12 are provided on both sides of the top of the storage chamber 10, a top plate 13 is fixedly connected between the support plates 12, a hydraulic cylinder 14 is fixedly installed on the bottom of the top plate 13, and a piston rod of the hydraulic cylinder 14 is fixedly connected to the pressing plate 11. The collecting channel 9 is used to collect the scraped cotton wool and collect it in the storage chamber 10 for storage, and the hydraulic cylinder 14 is responsible for driving the pressing plate 11 to move downward to compact the collected cotton wool and reduce its occupied space.

[0034] Reference Figure 1 A plurality of ventilation branch pipes 15 are connected to one side of the storage chamber 10, and a ventilation main pipe 16 is fixedly connected to the end of the ventilation branch pipe 15. A vacuum cleaner 17 is fixedly connected to the bottom of the ventilation main pipe 16. The plurality of ventilation branch pipes 15 can lead to the storage chamber 10 so that the interior of the storage chamber 10 is in a negative pressure state, thereby facilitating the suction of dust.

[0035] Reference Figure 2 A cotton wool filter 18 is fixedly installed inside the ventilation main pipe 16, and the ventilation main pipe 16 is a T-shaped structure. The cotton wool filter 18 can help filter out the floating cotton wool inside the storage chamber 10 to prevent the cotton wool from entering the vacuum cleaner and affecting the vacuuming effect.

[0036] Working principle: When cleaning the combing roller 4, the first pulley 31 is driven by the driving motor 7 to rotate, and the distance between the first frame and the second frame is adjusted. The second pulley 631 is connected to the first pulley 31 through a belt transmission. The rotating combing mechanism 5 drives the rotating rod 51 to rotate 180 degrees through the flip cylinder 8. The rotating rod 51 then drives the two driving arms 52 to exchange positions, so that the brush 54 on the mounting plate 53 can be used alternately, thereby preventing the brush 54 from being attached with too much dust and short lint, which causes the cleaning effect to deteriorate, which is conducive to improving the cleaning effect. The second rotating shaft 63 then collects the dust and short lint attached to the brush 54 through the hook rod 65 on the surface of the collecting roller 64. The dust and short fluff are scraped off and collected, thereby improving the working effect of the cotton carding machine; a vacuum cleaner 17 is fixedly connected to the bottom of the ventilation main pipe 16. When the vacuum cleaner 17 is started, multiple ventilation branch pipes 15 can lead to the storage chamber 10 so that the interior of the storage chamber 10 is in a negative pressure state, thereby facilitating the absorption of dust. The cotton wool filter 18 can help filter out the floating cotton wool inside the storage chamber 10 to prevent the cotton wool from entering the vacuum cleaner and affecting the vacuuming effect; the collecting channel 9 is used to collect the scraped cotton wool and collect it in the storage chamber 10 for storage. The hydraulic cylinder 14 is responsible for driving the pressing plate 11 to move downward to compact the collected cotton wool and reduce its occupied space.

Claims

1. A novel integrated carding machine, comprising a machine base (1), characterized in that: A carding machine casing (2) is fixed on the top of the machine base (1); a first rotating shaft (3) is rotatably connected between the inner walls of both sides of the carding machine casing (2); a carding roller (4) is fixedly mounted on the outer wall of the first rotating shaft (3); a rotating carding mechanism (5) is provided below one side of the carding roller (4); the rotating carding mechanism (5) comprises a rotating rod (51); a driving arm (52) is fixedly mounted on the outer side of the rotating rod (51) in a centrally symmetrical manner; an end of the driving arm (52) is fixedly connected to a mounting plate (53); the mounting plate (53) A brush (54) is evenly and fixedly mounted on the upper surface; a cotton wool collecting mechanism (6) is provided below the side of the rotating combing mechanism (5) away from the combing roller (4); the cotton wool collecting mechanism (6) comprises a shell (61); a second rotating shaft (63) is rotatably connected between the inner walls at both ends of the shell (61); a collecting roller (64) is fixedly mounted on the outer side of the second rotating shaft (63); a plurality of hook rods (65) are evenly and fixedly mounted on the outer wall of the collecting roller (64) along the circumferential direction; and an opening (62) is provided on the side of the shell (61) close to the rotating combing mechanism (5).

2. A novel integrated carding machine according to claim 1, characterized in that: A drive motor (7) is fixedly mounted on one side of the carding machine casing (2); an output shaft of the drive motor (7) passes through a side wall of the carding machine casing (2) and is fixedly connected to a first rotating shaft (3); a first pulley (31) is fixedly mounted on the end of the first rotating shaft (3).

3. A novel integrated carding machine according to claim 2, characterized in that: A turning cylinder (8) is provided on one side of the driving motor (7), and an output end of the turning cylinder (8) passes through one side of the carding machine casing (2) and is fixedly connected to the rotating rod (51).

4. A novel integrated carding machine according to claim 2, characterized in that: A second belt pulley (631) is fixedly mounted on the end of the second rotating shaft (63), and the first belt pulley (31) is connected to the second belt pulley (631) via a belt transmission.

5. The novel integrated carding machine according to claim 1, characterized in that: The lower end of the shell (61) is connected to a collecting channel (9), one end of the collecting channel (9) is connected to a storage chamber (10), a pressure plate (11) is provided on the inner side of the storage chamber (10), support plates (12) are provided on both sides of the top of the storage chamber (10), a top plate (13) is fixedly connected between the support plates (12), a hydraulic cylinder (14) is fixedly installed on the bottom of the top plate (13), and a piston rod of the hydraulic cylinder (14) is fixedly connected to the pressure plate (11).

6. A novel integrated carding machine according to claim 5, characterized in that: A plurality of ventilation branch pipes (15) are connected to one side of the storage chamber (10); the ends of the ventilation branch pipes (15) are fixedly connected to a ventilation main pipe (16); and the bottom of the ventilation main pipe (16) is fixedly connected to a vacuum cleaner (17).

7. A novel integrated carding machine according to claim 6, characterized in that: A cotton wool filter (18) is fixedly installed inside the main ventilation pipe (16), and the main ventilation pipe (16) is in a T-shaped structure.

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