Segmented distillation device for Maotai-flavor liquor

Abstract

The utility model relates to the technical field of Maotai-flavor liquor distillation equipment, in particular to a Maotai-flavor liquor sectional distillation device, which comprises a boiler, a steam inlet, a steam outlet and a steam outlet. The top of the condenser is provided with a steam connector, the steam connector is communicated with the steam outlet, and the bottom of the condenser is provided with a condensate outlet; the online alcohol detector is arranged on the condensate outlet; the wine outlet nozzle is communicated with the bottom end of the condensate outlet through a direction adjusting device; the segmented groove is fixedly arranged below the wine outlet nozzle, and the interior of the segmented groove is partitioned into a plurality of wine receiving grooves through partition plates; the on-line alcohol detector and the direction adjusting device are electrically connected with the controller respectively. According to the utility model, the online alcohol detector is used for detecting components of distillate, and the controller aligns the wine outlet nozzle to the corresponding wine receiving groove according to the detected parameters, so that the segmented storage of first-section wine, second-section wine and tail wine is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of Maotai-flavor liquor distillation equipment, in particular to a Maotai-flavor liquor segmented distillation device. Background Art

[0002] In the exquisite brewing technology of Maotai-flavor liquor, the process is extremely complex and involves the participation of many microorganisms. These microorganisms interact with each other and produce extremely rich flavor substances, covering alcohols, acids, esters, aldehydes and other diverse main flavor components. Among these flavor substances, there are both low-boiling point substances and high-boiling point substances. Among them, there are components that are beneficial to the quality of liquor, and there are inevitably some potential harmful substances. In order to accurately control and optimize the quality of Maotai-flavor liquor and realize the graded collection and classification of the liquor obtained by distillation, it is necessary to design an efficient and reliable segmented distillation device. This device must have precise temperature control and fraction collection system to ensure that the flavor substances with different boiling points can be accurately separated during the distillation process, and then through classified collection and subsequent processing, the purity and flavor characteristics of Maotai-flavor liquor can be improved. Through the application of this professional technology, we can not only improve the overall quality of Maotai-flavor liquor, but also better meet consumers' demand for high-quality liquor. Utility Model Content

[0003] The utility model provides a segmented distillation device for sauce-flavor liquor, wherein the components of the distillate are detected by an online alcohol detector, and a controller controls a direction adjustment device according to the parameters obtained by the detection to align the wine outlet with a corresponding wine receiving tank, thereby realizing segmented storage of first-stage wine, second-stage wine and tail wine.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a segmented distillation device for sauce-flavor liquor, comprising: a boiler, the boiler is provided with a feed inlet and a steam outlet; a condenser, the top of the condenser is provided with a steam interface, the steam interface is connected to the steam outlet through an insulation pipe, and the bottom of the condenser is provided with a condensate outlet; an online alcohol detector, the online alcohol detector is arranged on the condensate outlet; a wine outlet, the wine outlet is connected to the bottom end of the condensate outlet through a direction adjustment device; a segmented tank, the segmented tank is fixedly arranged below the wine outlet, and the interior of the segmented tank is separated into a plurality of wine receiving tanks by partitions; a controller, the online alcohol detector and the direction adjustment device are electrically connected to the controller respectively.

[0005] Preferably, the wine receiving tank comprises a head wine tank, a second-stage tank, a third-stage tank and a tail wine tank which are horizontally arranged in sequence; the wine outlet nozzle can form a corresponding relationship with any one of the wine receiving tanks through the direction adjustment device.

[0006] Preferably, a timer is provided in the controller, and the heating component of the boiler is electrically connected to the controller; and a temperature sensor is provided in the boiler, and the temperature sensor is electrically connected to the controller.

[0007] Preferably, the direction adjustment device includes a vertically arranged inner sleeve, the top end of the inner sleeve is connected to the condensate outlet, the bottom end is closed, and the outer wall of the bottom of the inner sleeve is provided with a plurality of through holes; it also includes a sleeve which is sleeved on the bottom end of the inner sleeve and can rotate freely, the top and bottom ends of the sleeve are respectively sealed with the outer wall of the inner sleeve, the wine outlet is vertically connected to the outside of the sleeve and connected to the inside of the sleeve, a gear fan is horizontally installed on the side of the sleeve away from the wine outlet, and the axis of the gear fan is coaxial with the axis of the inner sleeve; it also includes a stepper motor, the stepper motor is fixedly connected to the bottom end of the inner sleeve through a bracket, and the output shaft of the stepper motor is meshed with the gear fan through a gear, and the stepper motor is electrically connected to the controller.

[0008] Preferably, a solenoid valve is provided between the top of the inner sleeve and the bottom end of the condensate outlet, and the solenoid valve is electrically connected to the controller.

[0009] Preferably, a drainage pipe is provided at the bottom of the tail wine tank, and the drainage pipe is connected to the feed port through a drainage pump.

[0010] The utility model has the beneficial effect that: under the action of the boiler, the fermented grains of Maotai-flavor liquor enter the condenser in the form of steam in turn, and form distillate inside the condensate, and the condensate outlet discharges the distillate in real time. In this process, the online alcohol detector detects the components of the distillate, and the controller controls the direction adjustment device according to the parameters obtained by the detection, and aligns the wine outlet with the corresponding wine receiving tank, thereby realizing the segmented storage of the first stage wine, the second stage wine, and the tail wine. The controller controls the power and working time of the boiler through the current distillate components of the wine outlet, thereby realizing the segmented heating and evaporation of the fermented grains in the boiler and improving the purity of each wine outlet segment. The stepper motor rotates at a set angle according to the number of pulses of the controller, thereby ensuring that the wine outlet can introduce the distillate into the corresponding wine receiving tank according to the current wine outlet state. The solenoid valve ensures that there is distillate in the condensate outlet that meets the detection of the online alcohol detector. The tail wine tank can continue to be pumped back into the boiler for secondary distillation through the discharge pipe and the discharge pump, thereby improving the wine output rate of the third stage wine and the second stage wine. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a partial structural sectional view of the utility model.

[0014] In the figure: 1. Boiler; 2. Feed inlet; 3. Steam outlet; 4. Condenser; 5. Steam interface; 6. Condensate outlet; 7. Online alcohol detector; 8. Wine outlet; 9. Segmented tank; 10. Controller; 11. First wine tank; 12. Second section tank; 13. Third section tank; 14. Last wine tank; 15. Timer; 16. Temperature sensor; 17. Inner casing; 18. Sleeve; 19. Gear fan; 20. Stepper motor; 21. Solenoid valve; 22. Drain pipe; 23. Drain pump. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings of the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] according to Figure 1 , Figure 2 As shown, a segmented distillation device for Maotai-flavor liquor comprises: a boiler 1, wherein the boiler 1 is provided with a feed port 2 and a steam outlet 3; a condenser 4, wherein a steam interface 5 is provided at the top of the condenser 4, wherein the steam interface 5 is connected to the steam outlet 3 through an insulation pipe, and a condensate outlet 6 is provided at the bottom of the condenser 4; an online alcohol detector 7, wherein the online alcohol detector 7 is arranged on the condensate outlet 6; a wine outlet 8, wherein the wine outlet 8 is connected to the bottom end of the condensate outlet 6 through a direction adjustment device; a segmented tank 9, wherein the segmented tank 9 is fixedly arranged below the wine outlet 8, and the interior of the segmented tank 9 is separated into a plurality of wine receiving tanks by a partition; and a controller 10, wherein the online alcohol detector 7 and the direction adjustment device are electrically connected to the controller 10 respectively. The wine receiving tank comprises a head wine tank 11, a second-stage tank 12, a third-stage tank 13 and a tail wine tank 14 which are arranged horizontally in sequence; and the wine outlet 8 can form a corresponding relationship with any of the wine receiving tanks through the direction adjustment device.

[0017] Through the above arrangement, under the action of the boiler 1, the various components of the fermented grains of the Maotai-flavor liquor enter the condenser 4 in the form of steam in turn, and distillate is formed therein, and the condensate outlet 6 discharges the distillate in real time. During this process, the online alcohol detector 7 detects the components of the distillate, and the controller 10 controls the direction adjustment device according to the parameters obtained by the detection, and aligns the wine outlet 8 with the corresponding wine receiving tank, thereby realizing the segmented storage of the first stage wine, the second stage wine, and the tail wine.

[0018] The controller 10 is provided with a timer 15 , and the heating component of the boiler 1 is electrically connected to the controller 10 ; and the boiler 1 is provided with a temperature sensor 16 , and the temperature sensor 16 is electrically connected to the controller 10 .

[0019] In this setting, the controller 10 controls the power and working time of the boiler 1 through the current distillate composition of the wine outlet 8, thereby achieving segmented heating and evaporation of the wine mash in the boiler 1 and improving the purity of each wine outlet segment.

[0020] The direction adjustment device includes a vertically arranged inner sleeve 17, the top end of the inner sleeve 17 is connected to the condensate outlet 6, the bottom end is closed, and the outer wall of the bottom of the inner sleeve 17 is provided with a plurality of through holes; it also includes a sleeve 18 which is sleeved on the bottom end of the inner sleeve 17 and can rotate freely, the top and bottom ends of the sleeve 18 are respectively sealed with the outer wall of the inner sleeve 17, the wine outlet 8 is vertically connected to the outside of the sleeve 18 and is connected to the inside of the sleeve 18, and a gear fan 19 is horizontally installed on the side of the sleeve 18 away from the wine outlet 8, and the axis of the gear fan 19 is coaxial with the axis of the inner sleeve 17; it also includes a stepper motor 20, the stepper motor 20 is fixedly connected to the bottom end of the inner sleeve 17 through a bracket, and the output shaft of the stepper motor 20 is meshed with the gear fan 19 through a gear, and the stepper motor 20 is electrically connected to the controller 10.

[0021] Through the above arrangement, the stepper motor 20 rotates at a set angle according to the number of pulses of the controller 10, thereby ensuring that the wine outlet 8 can introduce the distillate into the corresponding wine receiving tank according to the current wine outlet state.

[0022] A solenoid valve 21 is provided between the top of the inner sleeve 17 and the bottom of the condensate outlet 6 , and the solenoid valve 21 is electrically connected to the controller 10 .

[0023] In this arrangement, the electromagnetic valve 21 is used to ensure that there is distillate in the condensate outlet 6 that meets the detection requirements of the online alcohol detector 7.

[0024] A drainage pipe 22 is provided at the bottom of the tail wine tank 14 , and the drainage pipe 22 is connected to the feed port 2 through a drainage pump 23 .

[0025] Through the above arrangement, the tail wine tank 14 can continue to be pumped back into the boiler 1 through the drainage pipe 22 and the drainage pump 23 for secondary distillation, thereby improving the wine yield of the third-stage wine and the second-stage wine.

[0026] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A segmented distillation device for Maotai-flavor liquor, characterized in that ,include: A boiler (1), wherein the boiler (1) is provided with a feed inlet (2) and a steam outlet (3); A condenser (4), wherein a steam interface (5) is provided at the top of the condenser (4), wherein the steam interface (5) is connected to the steam outlet (3) through a heat-insulating pipe, and a condensate outlet (6) is provided at the bottom of the condenser (4); An online alcohol detector (7), wherein the online alcohol detector (7) is arranged on the condensate outlet (6); A wine outlet (8), wherein the wine outlet (8) is connected to the bottom end of the condensate outlet (6) via a direction adjustment device; A segmented trough (9), wherein the segmented trough (9) is fixedly arranged below the wine outlet (8), and the interior of the segmented trough (9) is separated into a plurality of wine receiving troughs by partitions; The controller (10), the online alcohol detector (7) and the direction adjustment device are electrically connected to the controller (10) respectively.

2. A segmented distillation device for Maotai-flavor liquor according to claim 1, characterized in that: The wine receiving tank comprises a first wine tank (11), a second-stage tank (12), a third-stage tank (13) and a tail wine tank (14) which are horizontally arranged in sequence; the wine outlet (8) can form a corresponding relationship with any one of the wine receiving tanks through the direction adjustment device.

3. A segmented distillation device for Maotai-flavor liquor according to claim 1, characterized in that: The controller (10) is provided with a timer (15), and the heating component of the boiler (1) is electrically connected to the controller (10); and the boiler (1) is provided with a temperature sensor (16), and the temperature sensor (16) is electrically connected to the controller (10).

4. A segmented distillation device for Maotai-flavor liquor according to claim 3, characterized in that: The direction adjustment device comprises a vertically arranged inner sleeve (17), the top end of the inner sleeve (17) is connected to the condensate outlet (6), the bottom end is closed, and the bottom outer wall of the inner sleeve (17) is provided with a plurality of through holes; it also comprises a sleeve (18) which is sleeved on the bottom end of the inner sleeve (17) and can rotate freely, the top end and the bottom end of the sleeve (18) are respectively sealed with the outer wall of the inner sleeve (17), the wine outlet (8) is vertically connected to the outer side of the sleeve (18) and is connected with the sleeve The inner part of the cylinder (18) is connected, and a gear fan (19) is horizontally installed on the side of the sleeve (18) away from the wine outlet (8), and the axis of the gear fan (19) is coaxial with the axis of the inner sleeve (17); it also includes a stepper motor (20), the stepper motor (20) is fixedly connected to the bottom end of the inner sleeve (17) through a bracket, and the output shaft of the stepper motor (20) is meshed with the gear fan (19) through a gear, and the stepper motor (20) is electrically connected to the controller (10).

5. A segmented distillation device for Maotai-flavor liquor according to claim 4, characterized in that: A solenoid valve (21) is provided between the top of the inner sleeve (17) and the bottom of the condensate outlet (6), and the solenoid valve (21) is electrically connected to the controller (10).

6. A segmented distillation device for Maotai-flavor liquor according to claim 2, characterized in that: A drainage pipe (22) is provided at the bottom of the tail wine tank (14), and the drainage pipe (22) is connected to the feed port (2) through a drainage pump (23).

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