Hot-dip galvanizing device for metal component
By designing a hot-dip galvanizing device for metal components including galvanized boxes, protective shells, mobile components and scrapers, the problem of uneven galvanized layer caused by the inability to adjust the rotation speed of existing equipment is solved, and automatic scraping and protection of zinc is realized to ensure the uniformity of the galvanized layer and the safety of staff.
Patent Information
- Application Number
- CN202421633657.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing hot-dip galvanizing equipment for metal components cannot adjust the rotation speed, resulting in the metal being easily splashed out of acid-washing water when it rotates, resulting in uneven galvanized layer.
A hot-dip galvanizing device for metal components is designed, including a galvanized box, a protective case, a moving assembly and a scraper. The motor drives the turntable, the cylinder drives the arc plate to rotate, and the arc plate drives the scraper to slide, realizing automatic scraping and protection of zinc.
The device can automatically scrape off zinc, prevent zinc splashing, ensure uniformity of the galvanized layer, and improve staff safety.
Smart Images

Figure CN222795695U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanizing, in particular to a hot-dip galvanizing device for metal components. Background Art
[0002] Hot-dip galvanizing is to make molten metal react with iron matrix to produce alloy layer, so that the matrix and the coating are combined. Hot-dip galvanizing is to pickle the steel parts first. In order to remove the iron oxide on the surface of the steel parts, after pickling, they are cleaned in ammonium chloride or zinc chloride aqueous solution or ammonium chloride and zinc chloride mixed aqueous solution tank, and then sent to the hot dip plating tank.
[0003] The existing device controls the extension and retraction of the extension rod through a cylinder, so that the distance between the two sets of clamping mechanisms changes, adapts to the installation of metal parts models, and increases the size range of different metal parts for fixing. The clamping mechanism fixes the two sides of the metal parts, and the motor runs, so that the metal parts can rotate in the water pool, accelerate the pickling of the surface of the metal parts, and prevent impurities from adhering to the metal parts, so that the surface of the metal parts is thoroughly de-shaving, which is convenient for galvanizing and makes the galvanized layer more uniform. When the above equipment is in use, the rotation speed cannot be adjusted, which easily causes the metal to splash out the acid washing water when rotating. Therefore, we propose a hot-dip galvanizing device for metal components. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a hot-dip galvanizing device for metal components, which has the advantages of automatic scraping and good protection, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a hot-dip galvanizing device for metal components, comprising a galvanizing box, wherein the outer walls of the galvanizing box are respectively fixedly mounted with a controller and a bottom plate, a rectangular block is fixedly mounted on the top of the galvanizing box, a square groove is opened on the outer wall of the rectangular block, a moving component is provided on the outer wall of the bottom plate, a protective shell is fixedly mounted on the outer wall of the rectangular block, a hanging plate is provided on the outer wall of the hanging plate, a circular groove is opened on the outer wall of the hanging plate, and a fixing component is opened on the inner wall of the protective shell.
[0006] As a preferred technical solution of the utility model, the moving component includes a connecting plate, the outer wall of the connecting plate is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixedly installed with an arc plate 1, the outer wall of the arc plate 1 is provided with a cylinder, the outer wall of the arc plate 1 at one end away from the rotating shaft is fixedly installed with an arc plate 2, the outer wall of the arc plate 2 is fixedly installed with a slider, the outer wall of the slider is fixedly installed with a scraper, the bottom of the cylinder is fixedly installed with a turntable, and the outer wall of the turntable is fixedly installed with a motor.
[0007] As a preferred technical solution of the utility model, the bottom of the connecting plate is fixedly installed on the top of the base plate, the outer wall of the arc plate 1 is provided with an arc groove, the arc plate 1 slides on the inner wall of the arc groove, and the slider is slidably connected to the inner wall of the rectangular block.
[0008] As a preferred technical solution of the utility model, the fixing assembly includes a second circular groove, an elastic member is fixedly installed on the inner wall of the second circular groove, and a steel column is fixedly installed on the outer wall of one end of the elastic member away from the second circular groove.
[0009] As a preferred technical solution of the utility model, a second circular groove is provided on the outer wall of the protective shell, and the inner wall diameter of the first circular groove is matched with the outer wall diameter of the second circular groove.
[0010] As a preferred technical solution of the utility model, the circular groove is clamped with the protective shell through a fixing component, the controller is electrically connected to the motor, a circular shaft is fixedly installed on the inner wall of the protective shell close to the hanging plate, and the outer wall of the circular shaft is rotatably connected to the hanging plate.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The hot-dip galvanizing device for metal components has a protective shell fixedly installed on the top of the galvanizing box. When the metal components are galvanized, zinc may be brought out as the metal components rise and fall. A protective shell is fixedly installed on the top of the galvanizing box to prevent zinc from splashing out and causing injuries to workers. A circular groove is clamped with the protective shell through a fixing component. When the hanging plate is lowered, a circular shaft is fixedly installed on the inner wall of the protective shell near the hanging plate. When the hanging plate is pushed, the hanging plate can rotate on the outer wall of the circular shaft, so that the fixing component is clamped through the circular groove, so that the hanging plate can be clamped with the fixing component, so that the hook of the lifted material can be hung on the outer wall of the hanging plate, to prevent the hook from falling and the metal frame from being lifted.
[0013] 2. The hot-dip galvanizing device for metal components starts to rotate by driving the turntable through a motor, so that the cylinder can be driven to rotate on the inner wall of the arc groove, so that the cylinder can drive the arc plate 1 to rotate, so that the arc plate 1 can rotate on the outer wall of the rotating shaft, so that the arc plate 1 can drive the arc plate 2 to slide the pair of sliders on the inner wall of the rectangular block, so that the scraper can be driven by the slider to slide, and the bottom of the scraper can scrape off the zinc to remove dust, thereby preventing the metal material from being contaminated with dust when it is out of the box. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the mobile component of the utility model;
[0017] Figure 4 This is a schematic diagram of the scraper structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the fixing component of the utility model.
[0019] In the figure: 1. Galvanized box; 2. Controller; 3. Rectangular block; 4. Square slot; 5. Bottom plate; 6. Moving component; 7. Protective shell; 8. Hanging plate; 9. Round slot 1; 10. Fixed component;
[0020] 601, connecting plate; 602, rotating shaft; 603, arc plate 1; 604, cylinder; 605, arc plate 2; 606, slider; 607, scraper; 608, motor; 609, turntable;
[0021] 1001. Circular groove 2; 1002. Elastic member; 1003. Steel column. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 A hot-dip galvanizing device for metal components comprises a galvanizing box 1, on the outer walls of which a controller 2 and a bottom plate 5 are fixedly mounted, a rectangular block 3 is fixedly mounted on the top of the galvanizing box 1, a square groove 4 is provided on the outer wall of the rectangular block 3, a moving component 6 is provided on the outer wall of the bottom plate 5, a protective shell 7 is fixedly mounted on the outer wall of the rectangular block 3, a hanging plate 8 is provided on the outer wall of the protective shell 7, a circular groove 9 is provided on the outer wall of the hanging plate 8, and a fixing component 10 is provided on the inner wall of the protective shell 7.
[0024] In the above structure, a protective shell 7 is fixedly installed on the top of the galvanizing box 1. When the metal components are galvanizing, zinc may be brought out by the metal components rising and falling. The protective shell 7 is fixedly installed on the top of the galvanizing box 1 to prevent zinc from splashing out and causing injuries to the workers.
[0025] In a preferred embodiment, the moving component 6 includes a connecting plate 601, the outer wall of the connecting plate 601 is rotatably connected to a rotating shaft 602, the outer wall of the rotating shaft 602 is fixedly installed with an arc plate 1 603, the outer wall of the arc plate 1 603 is provided with a cylinder 604, the outer wall of the arc plate 1 603 at one end away from the rotating shaft 602 is fixedly installed with an arc plate 2 605, the outer wall of the arc plate 2 605 is fixedly installed with a slider 606, the outer wall of the slider 606 is fixedly installed with a scraper 607, a turntable 609 is fixedly installed at the bottom of the cylinder 604, and the outer wall of the turntable 609 is fixedly installed with a motor 608.
[0026] In a preferred embodiment, the bottom of the connecting plate 601 is fixedly mounted on the top of the base plate 5, an arc groove is provided on the outer wall of the arc plate 603, the arc plate 603 slides on the inner wall of the arc groove, and the slider 606 is slidably connected to the inner wall of the rectangular block 3.
[0027] In the above structure, the motor 608 drives the turntable 609 to start rotating, so that the cylinder 604 can be driven to rotate on the inner wall of the arc groove, so that the cylinder 604 can drive the arc plate 1 603 to rotate, so that the arc plate 1 603 can rotate on the outer wall of the rotating shaft 602, so that the arc plate 1 603 can drive the arc plate 2 605 to slide the slider 606 on the inner wall of the rectangular block 3, so that the scraper 607 can be driven by the slider 606 to slide, and the bottom of the scraper 607 can scrape the zinc to remove dust and prevent the metal material from being contaminated with dust when it is out of the box.
[0028] In a preferred embodiment, the fixing assembly 10 includes a second circular groove 1001 , an elastic member 1002 is fixedly mounted on the inner wall of the second circular groove 1001 , and a steel column 1003 is fixedly mounted on the outer wall of one end of the elastic member 1002 away from the second circular groove 1001 .
[0029] In the above structure, a steel column 1003 is fixedly installed on the outer wall of one end of the elastic member 1002 away from the circular groove 1001. When the steel column 1003 is subjected to force, the steel column 1003 presses down toward the inner wall of the circular groove 1001, so that the steel column 1003 drives the elastic member 1002 to press down, so that the circular groove 1 9 can be clamped with the steel column 1003, and at this time the hanging plate 8 can enter the outer wall of the protective shell 7.
[0030] In a preferred embodiment, a circular groove 1001 is formed on the outer wall of the protective shell 7 , and the inner wall diameter of the circular groove 1 9 is matched with the outer wall diameter of the circular groove 1001 .
[0031] In the above structure, a circular groove 1001 is opened through the outer wall of the protective shell 7. When the fixing component 10 starts working, the inner wall diameter of the circular groove 1001 is adapted to the outer wall diameter of the circular groove 1001, and the circular groove 1001 can be snapped into the circular groove 1001, thereby preventing the hanging plate 8 from falling.
[0032] In a preferred embodiment, the circular groove 9 is clamped with the protective shell 7 through a fixing assembly 10, the controller 2 is electrically connected to the motor 608, a circular shaft is fixedly installed on the inner wall of the protective shell 7 near the hanging plate 8, and the outer wall of the circular shaft is rotatably connected to the hanging plate 8.
[0033] In the above structure, the circular groove 9 is clamped with the protective shell 7 through the fixing component 10. When the hanging plate 8 is lowered, a circular shaft is fixedly installed on the inner wall of the protective shell 7 close to the hanging plate 8. When the hanging plate 8 is pushed, the hanging plate 8 can rotate on the outer wall of the circular shaft, so that the fixing component 10 is clamped through the circular groove 9, so that the hanging plate 8 can be clamped with the fixing component 10, so that the hook of the lifted material can be hung on the outer wall of the hanging plate 8.
[0034] Working principle: put the metal component into the inner cavity of the galvanizing box 1, and open a circular groove 1001 through the outer wall of the protective shell 7. When the fixing component 10 starts working, the inner wall diameter of the circular groove 1009 is adapted to the outer wall diameter of the circular groove 1001, and the circular groove 1009 can be snapped with the circular groove 1001, so that the hanging plate 8 can be snapped with the inner wall of the protective shell 7, so that the hook used to fix the metal component can be hung on the outer wall of the hanging plate 8 to prevent the hook from falling and the metal frame from being unable to be picked up. By pressing the control The controller 2 can control the motor 608, so that the power output shaft of the motor 608 can drive the turntable 609 to rotate, so that the cylinder 604 can drive the arc plate 1 603 to rotate, so that the arc plate 1 603 can rotate on the outer wall of the rotating shaft 602, so that the arc plate 1 603 can drive the arc plate 2 605 to slide the slider 606 on the inner wall of the rectangular block 3, so that the scraper 607 can be driven by the slider 606 to slide, and the bottom of the scraper 607 can scrape the zinc.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot-dip galvanizing device for metal components, comprising a galvanizing box (1), characterized in that: The outer walls of the galvanizing box (1) are respectively fixedly mounted with a controller (2) and a bottom plate (5); a rectangular block (3) is fixedly mounted on the top of the galvanizing box (1); a square groove (4) is provided on the outer wall of the rectangular block (3); a moving component (6) is provided on the outer wall of the bottom plate (5); a protective shell (7) is fixedly mounted on the outer wall of the rectangular block (3); a hanging plate (8) is provided on the outer wall of the protective shell (7); a circular groove (9) is provided on the outer wall of the hanging plate (8); and a fixing component (10) is provided on the inner wall of the protective shell (7).
2. A hot-dip galvanizing device for metal components according to claim 1, characterized in that: The moving assembly (6) comprises a connecting plate (601), the outer wall of the connecting plate (601) is rotatably connected to a rotating shaft (602), an arc plate 1 (603) is fixedly mounted on the outer wall of the rotating shaft (602), a cylinder (604) is provided on the outer wall of the arc plate 1 (603), an arc plate 2 (605) is fixedly mounted on the outer wall of one end of the arc plate 1 (603) away from the rotating shaft (602), a slider (606) is fixedly mounted on the outer wall of the arc plate 2 (605), a scraper (607) is fixedly mounted on the outer wall of the slider (606), a rotating disk (609) is fixedly mounted on the bottom of the cylinder (604), and a motor (608) is fixedly mounted on the outer wall of the rotating disk (609).
3. A hot-dip galvanizing device for metal components according to claim 2, characterized in that: The bottom of the connecting plate (601) is fixedly mounted on the top of the bottom plate (5), the outer wall of the arc plate 1 (603) is provided with an arc groove, the arc plate 1 (603) slides on the inner wall of the arc groove, and the slider (606) is slidably connected to the inner wall of the rectangular block (3).
4. A hot-dip galvanizing device for metal components according to claim 1, characterized in that: The fixing assembly (10) comprises a second circular groove (1001), an elastic member (1002) is fixedly mounted on the inner wall of the second circular groove (1001), and a steel column (1003) is fixedly mounted on the outer wall of one end of the elastic member (1002) away from the second circular groove (1001).
5. The hot-dip galvanizing device for metal components according to claim 1, characterized in that: The outer wall of the protective shell (7) is provided with a circular groove 2 (1001), and the inner wall diameter of the circular groove 1 (9) is matched with the outer wall diameter of the circular groove 2 (1001).
6. A hot-dip galvanizing device for metal components according to claim 1, characterized in that: The circular groove (9) is snap-connected with the protective shell (7) through a fixing assembly (10); the controller (2) is electrically connected to the motor (608); a circular shaft is fixedly mounted on the inner wall of the protective shell (7) near the hanging plate (8); and the outer wall of the circular shaft is rotatably connected to the hanging plate (8).