Portable stainless steel material nondestructive testing device
By designing a portable stainless steel material non-destructive testing device, the simultaneous detection of the inner wall and outer side of the workpiece is achieved using detection components and industrial cameras, the problem of poor detection accuracy in the prior art is solved, and the accuracy and convenience of detection are improved.
Patent Information
- Application Number
- CN202421170652.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
It is difficult for existing stainless steel non-destructive testing devices to simultaneously detect the inner wall and outer sides of the workpiece, resulting in poor detection accuracy.
A portable stainless steel material non-destructive testing device is designed, including a testing component. The testing component consists of a support frame, a limit frame, a top disk, a testing table, a testing cover and an industrial camera. The limit and stability of the workpiece are achieved through an elastic clamping column, and the detection table is driven upwards through an electric push rod to cooperate with an industrial camera for photography inspection.
It realizes high-precision detection of the inner wall and outer sides of stainless steel workpieces simultaneously, ensuring the accuracy and stability of the detection results, and improving the convenience of the device by clamping the cylinder and display screen.
Smart Images

Figure CN222800621U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel material detection, and more specifically, to a portable nondestructive detection device for stainless steel materials. Background Art
[0002] Stainless steel is a special type of steel whose main characteristics are its stainlessness and corrosion resistance. This steel has a chromium content of at least 10.5% and a maximum carbon content of no more than 1.2%, which makes it resistant to corrosion and oxidation in many environments. Stainless steel is commonly used in various fields, including construction, medical treatment, food processing, petrochemicals, etc. Nondestructive testing can help check whether there are defects in stainless steel materials during the production process, such as cracks, inclusions, pores, etc., thereby ensuring product quality.
[0003] Among them, it was found through searching that the patent application number CN202122310721.0 discloses a portable non-destructive flaw detection device for stainless steel pipes, including a main body, winding boxes are symmetrically arranged on the upper ends of both sides of the main body, a control shaft is horizontally inserted at the upper end between the two winding boxes, the control shaft is inserted into the two winding boxes, one side of each of which is sleeved with a winding assembly, one side of the lower end of each of the two winding boxes is movably inserted with a buffer assembly through a rebound assembly, straps are wrapped around the two winding assemblies, and one side of the two straps passes through the upper end of the winding box through the buffer assembly and is connected with a connecting piece, a mounting shell is sleeved with the control shaft on one side of the main body, and the mounting shell is connected to one side of the control shaft through the control assembly;
[0004] When this structure is in use, a winding box is provided at the upper ends of both sides of the main body, and then a shoulder strap is connected through the winding box. The carrying convenience of the equipment is improved by the shoulder strap. In addition, the control shaft is controlled by the control panel to reel in and release the shoulder strap. The operation is simple and easy to use. However, this structure is not easy to realize simultaneous detection of the inner wall and the outer side of the workpiece when in use, resulting in poor detection accuracy. Utility Model Content
[0005] In order to overcome the above defects of the prior art, the utility model provides a portable stainless steel material nondestructive testing device, aiming to solve the problems raised in the above background technology.
[0006] The utility model is implemented in this way. The utility model provides the following technical solutions: a portable nondestructive testing device for stainless steel materials, comprising a base for support, on which a testing component is arranged;
[0007] The detection assembly includes a support frame arranged on the top of the base, a limit frame is arranged at the bottom of the support frame, a top plate which is adjustable up and down is arranged in the middle of the limit frame, a detection platform is arranged on the top of the top plate, an elastic clamping column is arranged on the inner wall of the detection platform, a detection cover installed on the support frame is arranged on the top of the detection platform, and an industrial camera for detection is arranged at the bottom of the inner wall of the detection platform and the bottom of the detection cover;
[0008] It can be seen that in the above technical solution, by placing the workpiece in the middle of the inspection table, each elastic clamping column can contact the workpiece to achieve the function of limiting the workpiece, ensuring the stability of the workpiece when placed. At the same time, when performing the inspection, the electric push rod is started, and the output end of the electric push rod drives the top plate to move the inspection table upward, so that the inspection table can be located at the bottom of the inspection cover, and the industrial cameras on the inspection table and the inspection cover are used to take pictures and inspect it;
[0009] Optionally, in a possible implementation, an electric linear slide mounted on a support frame is provided on one side of the surface of the limit frame, a position-adjustable support plate is provided on the electric linear slide, two clamping cylinders are provided on the top of the support plate, and a clamping claw is provided at the output end of each of the clamping cylinders, display screens mounted on the support frame are provided on both sides of the detection cover, and a blocking rod is provided on one side of each of the display screens, an electric push rod for driving is provided at the bottom of the limit frame, the output end of the electric push rod extends to the bottom of the top plate, the limit frame is detachably connected to the support frame, and the detection platform is detachably connected to the top plate;
[0010] It can be seen that in the above technical solution, the electric linear slide drives the pallet and the clamping cylinder to adjust the position, and then the clamping cylinder drives the clamping claw to clamp the workpiece after inspection. At the same time, the inspection results are displayed on the display screen, and the defective products are transported according to demand, thereby improving the convenience of the device when in use.
[0011] Technical effects and advantages of the utility model:
[0012] By setting up the detection component, compared with the prior art, the overall design is simple and the structure is reasonable. Through the corresponding coordination of various structures, the workpiece is placed in the middle of the detection table, and each elastic clamping column can contact the workpiece to achieve the function of limiting the workpiece and ensure the stability of the workpiece when it is placed;
[0013] The electric push rod is started, and the output end of the electric push rod drives the top plate to move the test table upward, so that the test table can be located at the bottom of the test cover, and the industrial cameras on the test table and the test cover take pictures and test it;
[0014] The electric linear guide drives the pallet and the clamping cylinder to adjust the position, and then the clamping cylinder drives the clamping claw to clamp the workpiece after inspection. At the same time, the inspection results are displayed on the display screen, and the defective products are transported according to needs, which improves the convenience of the device when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required to be used in some embodiments of the present disclosure. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.
[0016] Figure 1 It is the front view of the overall structure of the utility model.
[0017] Figure 2 It is a side view of the overall structure of the utility model.
[0018] Figure 3 It is a stereoscopic diagram of the support frame, electric linear slide rail, support plate and clamping cylinder of the utility model.
[0019] Figure 4 It is a three-dimensional diagram of the limit frame, top plate, detection platform and detection cover of the utility model.
[0020] The accompanying drawings are marked as follows: 1. base; 2. support frame; 3. limit frame; 4. top plate; 5. inspection table; 6. inspection cover; 7. elastic clamping column; 8. electric push rod; 9. electric linear slide; 10. support plate; 11. clamping cylinder; 12. clamping claw; 13. display screen; 14. stop rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] As attached Figure 1-4A portable stainless steel material nondestructive testing device is shown, through the testing component arranged on the base 1, by placing the workpiece in the middle of the testing table 5, each elastic clamping column 7 can contact the workpiece, realize the function of limiting the workpiece, ensure the stability of the workpiece when placed, and at the same time, when testing, the electric push rod 8 is started, and the output end of the electric push rod 8 drives the top plate 4 to drive the testing table 5 to move upward, so that the testing table 5 can be located at the bottom of the testing cover 6, and the industrial cameras on the testing table 5 and the testing cover 6 are used to take pictures and detect it, and the specific structure of the component is set as follows;
[0023] The detection component includes a support frame 2 arranged on the top of the base 1, a limit frame 3 is arranged at the bottom of the support frame 2, a top plate 4 which can be adjusted up and down is arranged in the middle of the limit frame 3, a detection platform 5 is arranged on the top of the top plate 4, an elastic clamping column 7 is arranged on the inner wall of the detection platform 5, a detection cover 6 installed on the support frame 2 is arranged on the top of the detection platform 5, and an industrial camera for detection is arranged at the bottom of the inner wall of the detection platform 5 and the bottom of the detection cover 6;
[0024] One side of the surface of the limit frame 3 is provided with an electric linear slide 9 installed on the support frame 2, and a position-adjustable support plate 10 is provided on the electric linear slide 9. Two clamping cylinders 11 are provided on the top of the support plate 10, and the output end of each clamping cylinder 11 is provided with a clamping claw 12. Display screens 13 installed on the support frame 2 are provided on both sides of the detection cover 6, and a blocking rod 14 is provided on one side of each display screen 13. An electric push rod 8 for driving is provided at the bottom of the limit frame 3, and the output end of the electric push rod 8 extends to the bottom of the top plate 4. The limit frame 3 is detachably connected to the support frame 2, and the detection table 5 is detachably connected to the top plate 4.
[0025] According to the above structure, when in use, the staff installs the device at the designated location, and when testing the workpiece, the workpiece is placed in the middle of the testing table 5, and each elastic clamping column 7 can contact the workpiece to achieve the function of limiting the workpiece, ensuring the stability of the workpiece when placed;
[0026] At the same time, when the test is being carried out, the electric push rod 8 is started, and the output end of the electric push rod 8 drives the top plate 4 to drive the test platform 5 to move upward, so that the test platform 5 can be located at the bottom of the test cover 6, and the industrial cameras on the test platform 5 and the test cover 6 are used to take pictures for test;
[0027] At the same time, after the detection is completed, the top plate 4 is reset, and the electric linear slide 9 drives the support plate 10 and the clamping cylinder 11 to adjust the position, and then the clamping cylinder 11 drives the clamping claw 12 to clamp the workpiece after the detection. At the same time, the detection result is displayed on the display screen 13, and the defective products are transported according to needs, which improves the convenience of the device when used.
[0028] Different from the prior art, the present application discloses a portable non-destructive testing device for stainless steel materials. By placing the workpiece in the middle of the testing table 5, each elastic clamping column 7 can contact the workpiece to realize the function of limiting the workpiece and ensure the stability of the workpiece when it is placed. At the same time, when performing the test, the electric push rod 8 is started, and the output end of the electric push rod 8 drives the top plate 4 to drive the testing table 5 to move upward, so that the testing table 5 can be located at the bottom of the testing cover 6, and the industrial cameras on the testing table 5 and the testing cover 6 are used to take pictures and detect it.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A portable non-destructive testing device for stainless steel materials, comprising a base (1) for supporting, characterized in that: The base (1) is provided with a detection component; The detection component comprises a support frame (2) arranged on the top of a base (1), a limit frame (3) is arranged at the bottom of the support frame (2), a top plate (4) which is adjustable up and down is arranged in the middle of the limit frame (3), a detection platform (5) is arranged on the top of the top plate (4), an elastic clamping column (7) is arranged on the inner wall of the detection platform (5), a detection cover (6) installed on the support frame (2) is arranged on the top of the detection platform (5), and an industrial camera for detection is arranged at the bottom of the inner wall of the detection platform (5) and the bottom of the detection cover (6).
2. A portable stainless steel material nondestructive testing device according to claim 1, characterized in that: An electric linear slide rail (9) mounted on a support frame (2) is provided on one side of the surface of the limit frame (3), and a support plate (10) with adjustable position is provided on the electric linear slide rail (9).
3. A portable stainless steel material nondestructive testing device according to claim 2, characterized in that: Two clamping cylinders (11) are arranged on the top of the support plate (10), and a clamping claw (12) is arranged at the output end of each clamping cylinder (11).
4. The portable stainless steel material nondestructive testing device according to claim 1 is characterized in that: Display screens (13) mounted on a support frame (2) are provided on both sides of the detection cover (6), and a blocking rod (14) is provided on one side of each display screen (13).
5. The portable stainless steel material nondestructive testing device according to claim 1 is characterized in that: An electric push rod (8) for driving is arranged at the bottom of the limiting frame (3), and the output end of the electric push rod (8) extends to the bottom of the top plate (4).
6. The portable stainless steel material nondestructive testing device according to claim 1 is characterized in that: The limiting frame (3) is detachably connected to the support frame (2), and the detection platform (5) is detachably connected to the top plate (4).
Citation Information
Patent Citations
Portable stainless steel pipe nondestructive flaw detection device
CN216696294U