High-speed front and rear arm chip mounter
By designing a high-speed front and rear arm patch machine, a line-rail movement mechanism with a dual-rail structure and an independent-moving patch head, the problem of insufficient efficiency and stability of the existing patch machine is solved, and efficient and stable patch processing is achieved.
Patent Information
- Application Number
- CN202421279937.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The effective efficiency of the existing patch machine cannot meet the existing production requirements, and the mounting stability is insufficient, so it is necessary to develop a more efficient and stable high-speed patch equipment.
A high-speed front and rear arm patch machine is designed, and a linear-rail movement mechanism with a dual-rail structure is adopted, including two independent movable patch heads and a matching paired dual-rail movement mechanism, realizing the processing method of the two patch heads to independently move and pick up and paste the materials.
It greatly improves production efficiency, ensures mounting stability, and automatically prevents collisions from moving mechanisms through anti-collision devices, extending the service life of the equipment.
Smart Images

Figure CN222803308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chip mounters, in particular to a high-speed front and rear arm chip mounter. Background Art
[0002] The existing placement machine usually has a motion assembly of a placement machine head arranged on a workbench, as shown in the prior patent owned by our company with patent number CN202220221860.8, including a placement machine head, an X-axis motion mechanism, a Y-axis motion mechanism, and a Z-axis motion mechanism and an R-axis motion mechanism arranged on the placement machine head; the placement machine head is arranged on the X-axis motion mechanism, and the X-axis motion mechanism is arranged on the Y-axis motion mechanism; the placement machine head moves in the X-axis direction along the X-axis motion mechanism; the placement machine head and the X-axis motion mechanism move in the Y-axis direction along the Y-axis motion mechanism; the Z-axis motion mechanism includes a placement head mechanism and a transmission mechanism; a plurality of placement head mechanisms are arranged on the placement machine head, each of which is controlled by an independent transmission mechanism, and each of which moves up and down along the Z-axis under the control of its corresponding transmission mechanism; and an R-axis motion mechanism is arranged on each of the placement head mechanisms.
[0003] In the operation of a placement machine with this structure, the placement machine head needs to first move above the feeder board seat, pick up the electrical components to be mounted from the feeder board, and then move above the high-speed flying camera mechanism to take pictures of each electrical component on the placement head nozzle in turn to read the component information. The circuit board is transported to the middle of the workbench by the conveyor track, and then the controller issues instructions to sequentially mount the electrical components on each placement head nozzle to the designated positions on the circuit board. Although this structure can realize the automated placement of the placement machine, the disadvantage of this structure is that there is only one set of placement machine heads and a matching machine head motion drive mechanism. The disadvantage of this structure is that the effectiveness efficiency can no longer meet the requirements of existing production, and it is necessary to develop a more efficient and stable high-speed placement equipment. Summary of the invention
[0004] In order to solve the above problems, the utility model provides a high-speed front and rear arm mounting machine.
[0005] The technical scheme of the utility model is: a high-speed front and rear arm chip mounter, comprising a workbench, a circuit board feeding mechanism, a chip mounter head, a linear rail motion mechanism and a feeder board seat; the circuit board feeding mechanism inputs from the input end of the workbench, is arranged along the X-axis direction, and outputs from the output end of the workbench: the linear rail motion mechanism is erected above the circuit board feeding mechanism, comprises an X-axis motion mechanism and a Y-axis motion mechanism, the chip mounter head is arranged in the linear rail motion mechanism, and the chip mounter head is driven by the linear rail motion mechanism to move along the X-axis direction and the Y-axis direction; the linear rail motion mechanism is a double-rail structure, two groups of X-axis motion mechanisms are arranged above the Y-axis motion mechanism, which are respectively a first X-axis motion mechanism and a second X-axis motion mechanism, and the first chip mounter head is arranged at the output end of the first X-axis motion mechanism, and the second chip mounter head is arranged at the output end of the second X-axis motion mechanism, and the first chip mounter head and the second chip mounter head respectively move independently along the X-axis direction and the Y-axis direction.
[0006] Preferably, the Y-axis motion mechanism includes a group of linear motion drive devices arranged along the Y-axis direction, including a first Y-axis motion mechanism and a second Y-axis motion mechanism respectively arranged on both sides of the workbench, the first X-axis motion mechanism and the second X-axis motion mechanism are respectively arranged in parallel above the Y-axis motion mechanism one after the other along the X-axis direction, and the left and right ends of the first X-axis motion mechanism are respectively connected to the first Y-axis motion mechanism and the second Y-axis motion mechanism, the left and right ends of the second X-axis motion mechanism are respectively connected to the first Y-axis motion mechanism and the second Y-axis motion mechanism, and the first X-axis motion mechanism and the second X-axis motion mechanism can be independently translated along the Y-axis direction.
[0007] As further preferred, the first Y-axis motion mechanism is arranged on the left side of the workbench, including a first Y-axis crossbeam, a first Y-axis screw rod, a first Y-axis slide rail and a first Y-axis servo motor, and the first Y-axis servo motor is connected to the first Y-axis screw rod to drive the first Y-axis screw rod to rotate; the second Y-axis motion mechanism is arranged on the right side of the workbench, including a second Y-axis crossbeam, a second Y-axis screw rod, a second Y-axis slide rail and a second Y-axis servo motor, and the second Y-axis servo motor is connected to the second Y-axis screw rod to drive the second Y-axis screw rod to rotate; the first X-axis motion mechanism includes a first X-axis crossbeam, a first X-axis screw rod, a first X-axis slide rail and a first X-axis servo motor, and the first X-axis servo motor is connected to the first X-axis screw rod to drive the first X-axis screw rod to rotate; the second X-axis motion mechanism includes a second X The second X-axis servo motor is connected to the second X-axis screw to drive the second X-axis screw to rotate; the first Y-axis slide rail and the second Y-axis slide rail are respectively provided with two sets of sliders, the left and right ends of the first X-axis crossbeam are respectively slidably connected to the first Y-axis slide rail and the second Y-axis slide rail through sliders, and the left end of the first X-axis crossbeam is hinged to the first Y-axis screw through a screw nut, and when the first Y screw rotates, the first X-axis crossbeam is driven to move horizontally along the Y-axis direction; the left and right ends of the second X-axis crossbeam are respectively slidably connected to the first Y-axis slide rail and the second Y-axis slide rail through sliders, and the right end of the second X-axis crossbeam is hinged to the second Y-axis screw through a screw nut, and when the second Y screw rotates, the second X-axis crossbeam is driven to move horizontally along the Y-axis direction.
[0008] As further preferred, the first X-axis motion mechanism also includes a first X-slider connecting block, which is hinged to the first X-axis screw rod at the same time. When the first X-axis screw rod rotates, the first X-slider connecting block is driven to move laterally along the first X-axis slide rail, and the first placement machine head is installed above the first X-slider connecting block; the second X-axis motion mechanism also includes a second X-slider connecting block, which is hinged to the second X-axis screw rod at the same time. When the second X-axis screw rod rotates, the second X-slider connecting block is driven to move laterally along the second X-axis slide rail, and the second placement machine head is installed above the second X-slider connecting block.
[0009] As a further preferred embodiment, an anti-collision device is provided between the first X-axis motion mechanism and the second X-axis motion mechanism, the anti-collision device includes two groups, one group is provided between the left end of the first X-axis motion mechanism and the left end of the second X-axis motion mechanism, and one group is provided between the right end of the first X-axis motion mechanism and the right end of the second X-axis motion mechanism, each group of anti-collision devices includes two cross-beam anti-collision photoelectric brackets, which are respectively provided on the first X-axis cross-beam or the second X-axis cross-beam, one of the cross-beam anti-collision photoelectric brackets is provided with a photoelectric sensor, and the other cross-beam anti-collision photoelectric bracket is provided with a photoelectric baffle, and the photoelectric baffle is inserted into the groove of the photoelectric sensor to realize sensing.
[0010] Preferably, the first placement head and the second placement head have the same structure, including a Z-axis fixed base plate, a flying camera assembly, and a plurality of independent placement head mechanisms arranged on the Z-axis fixed base plate, the placement head mechanisms are arranged in sequence along the X-axis direction on the front side of the Z-axis fixed base plate, the lower end of the placement head mechanism is a placement head suction nozzle, and the placement head suction nozzle can be raised and lowered and is arranged on the front lower end of the Z-axis fixed base plate; the flying camera assembly is arranged on the rear lower end of the Z-axis fixed base plate, and the lens of the flying camera is arranged downward.
[0011] As a further preferred embodiment, the placement head mechanism includes a stepper motor, a synchronous belt, a belt lock, a Z-axis linear rail, a Z-axis linear slider, a corner motor bracket, a corner motor, a nozzle copper sleeve and a nozzle. A stepper motor mounting position is provided on the Z-axis fixed base plate, the stepper motor is arranged at the stepper motor mounting position, the output end of the stepper motor is connected to a synchronous belt, the Z-axis linear rail is arranged at the front lower part of the Z-axis fixed base plate, the upper end of the corner motor bracket is fixedly connected to the synchronous belt through a belt lock, a Z-axis linear slider is provided on the Z-axis linear rail, and the lower part of the corner motor bracket is fixedly connected to the Z-axis linear slider, so that the stepper motor drives the corner motor bracket to rise and fall along the Z-axis linear rail through the synchronous belt; the corner motor is fixed to the end of the corner motor bracket, the output end of the corner motor is provided with a nozzle copper sleeve, and the nozzle is arranged at the end of the nozzle copper sleeve.
[0012] As further preferred, the placement head mechanism also includes a photoelectric sensor, an air pipe fixing plate and a sensor fixing frame, the sensor fixing frame is fixed to the front side of the Z-axis fixed base plate, the photoelectric sensors are arranged and fixed on the sensor fixing frame, the air pipe fixing plate is fixedly installed on the upper end of the corner motor bracket, the upper part of the air pipe fixing plate is provided with a sensing protrusion, the sensing protrusion is located in the photoelectric sensor groove, and the lower end of the Z-axis linear track is provided with a Z-axis slider baffle.
[0013] Preferably, the workbench is arranged in an "H" shape, and a front feeder plate seat is provided in the middle recessed part of the front end of the workbench, a feeder is installed on the front feeder plate seat, and a front flying camera is arranged in the center of the rear side of the front feeder plate seat; a rear feeder plate seat is provided in the middle recessed part of the rear end of the workbench, a feeder is installed on the rear feeder plate seat, and a rear flying camera is arranged in the center of the front side of the rear feeder plate seat.
[0014] As a further preferred embodiment, a bulk material feeding area is provided on the workbench at the rear side of the front flying camera.
[0015] The beneficial effects of the utility model are as follows: the utility model adopts two independently moving chip mounting machine heads, and is provided with a front-and-rear double-track motion mechanism and a front-and-rear flyer plate seat that match the two chip mounting mechanisms, thereby realizing a processing mode in which the two chip mounting machine heads independently move to pick up and mount materials, thereby greatly improving production efficiency.
[0016] The utility model is provided with an anti-collision device, which can automatically and effectively prevent the two X-axis motion mechanisms from colliding and interfering during the motion process, thereby prolonging the service life of the production equipment.
[0017] In addition, the utility model is provided with a bulk material feeding area, which can realize the processing demand of a small number of patches during proofing, and simplifies the proofing process, which is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the whole machine of the utility model.
[0019] Figure 2 It is a schematic diagram of the structure of the main components of the utility model.
[0020] Figure 3 It is a three-dimensional diagram of the linear rail motion mechanism of the utility model.
[0021] Figure 4 It is a top view of the linear rail motion mechanism of the utility model.
[0022] Figure 5 It is a front view of the linear rail motion mechanism of the utility model.
[0023] Figure 6 It is a left view of the linear rail motion mechanism of the utility model.
[0024] Figure 7 It is a three-dimensional view of the chip placement machine head of the utility model observed from the front.
[0025] Figure 8 It is a left side view of the chip placement machine head of the utility model.
[0026] Fig. 9 It is a three-dimensional view of the mounting head mechanism of the utility model observed from the rear.
[0027] Fig.10 It is a three-dimensional view of the mounting head mechanism of the utility model observed from the front.
[0028] Description of labels:
[0029] 1: workbench; 2: circuit board feeding mechanism;
[0030] 3: first Y-axis motion mechanism; 31: first Y-axis servo motor; 32: first Y-axis slide rail; 33: first Y-axis screw rod; 34: first Y-axis crossbeam;
[0031] 4: The second placement machine head;
[0032] 5: second X-axis motion mechanism; 51: second X-axis lead screw; 52: second X-axis slide rail; 53: second X-slider connecting block; 54: second X-axis crossbeam; 55: second X-axis servo motor;
[0033] 6: second Y-axis motion mechanism; 61: second Y-axis servo motor; 62: second Y-axis screw rod; 63: second Y-axis crossbeam; 64: second Y-axis slide rail;
[0034] 7: First placement machine head;
[0035] 8: first X-axis motion mechanism; 81: first X-axis servo motor; 82: first X-axis slide rail; 83: first X-axis crossbeam; 84: first X-axis lead screw; 85: first X-slider connecting block;
[0036] 9: front flying camera; 10: front feeder plate seat; 11: feeder; 12: rear feeder plate seat; 13: rear flying camera; 14: bulk material feeding area; 15: crossbeam anti-collision photoelectric bracket; 16: photoelectric baffle; 17: photoelectric sensor;
[0037] 21: Stepper motor installation position; 22: Z-axis fixed base plate; 23: Z-axis slider baffle; 24: Sensor fixing bracket;
[0038] 25: mounting head mechanism; 251: synchronous belt; 252: Z-axis linear slider; 253: Z-axis linear track; 254: suction nozzle; 255: suction nozzle copper sleeve; 256: corner motor; 257: corner motor bracket; 258: induction convex piece; 259: belt lock buckle; 260: air pipe fixing piece;
[0039] 26: Flying camera assembly; 27: Stepper motor. DETAILED DESCRIPTION
[0040] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0041] like Figure 1-10As shown, the utility model includes a workbench 1, a circuit board feeding mechanism 2, a patch machine head, a linear rail motion mechanism and a flying board seat; the circuit board feeding mechanism 2 is input from the input end of the workbench 1, arranged along the X-axis direction, and outputs from the output end of the workbench 1: the linear rail motion mechanism is set above the circuit board feeding mechanism 2, including an X-axis motion mechanism and a Y-axis motion mechanism, the patch machine head is arranged in the linear rail motion mechanism, and the linear rail motion mechanism drives the patch machine head to move along the X-axis direction and the Y-axis direction; the linear rail motion mechanism is a double-rail structure, two groups of X-axis motion mechanisms are arranged above the Y-axis motion mechanism, namely a first X-axis motion mechanism 8 and a second X-axis motion mechanism 5, and the first patch machine head 7 is arranged at the output end of the first X-axis motion mechanism 8, and the second patch machine head 4 is arranged at the output end of the second X-axis motion mechanism 5, and the first patch machine head 7 and the second patch machine head 4 respectively move independently along the X-axis direction and the Y-axis direction.
[0042] like Figure 3-6 As shown, in this embodiment, the Y-axis motion mechanism includes a group of linear motion driving devices arranged along the Y-axis direction, including a first Y-axis motion mechanism 3 and a second Y-axis motion mechanism 6 respectively arranged on both sides of the workbench 1, the first X-axis motion mechanism 8 and the second X-axis motion mechanism 5 are respectively arranged in parallel above the Y-axis motion mechanism one after the other along the X-axis direction, and the left and right ends of the first X-axis motion mechanism 8 are respectively connected to the first Y-axis motion mechanism 3 and the second Y-axis motion mechanism 6, and the left and right ends of the second X-axis motion mechanism 5 are respectively connected to the first Y-axis motion mechanism 3 and the second Y-axis motion mechanism 6, and the first X-axis motion mechanism 8 and the second X-axis motion mechanism 5 can be independently translated along the Y-axis direction.
[0043] In this embodiment, the first Y-axis motion mechanism 3 is arranged on the left side of the workbench 1, including a first Y-axis beam 34, a first Y-axis screw rod 33, a first Y-axis slide rail 32 and a first Y-axis servo motor 31, and the first Y-axis servo motor 31 is connected to the first Y-axis screw rod 33 to drive the first Y-axis screw rod 33 to rotate; the second Y-axis motion mechanism 6 is arranged on the right side of the workbench 1, including a second Y-axis beam 63, a second Y-axis screw rod 62, a second Y-axis slide rail 64 and a second Y-axis servo motor 61, and the second Y-axis servo motor 61 is connected to the second Y-axis screw rod 62 to drive the second Y-axis screw rod 62 to rotate; the first X-axis motion mechanism 8 includes a first X-axis beam 83, a first X-axis screw rod 84, a first X-axis slide rail 82 and a first X-axis servo motor 81, and the first X-axis servo motor 81 is connected to the first X-axis screw rod 84 to drive the first X-axis screw rod 84 to rotate; the second X-axis motion mechanism 5 includes a second X-axis The crossbeam 54, the second X-axis screw rod 51, the second X-axis slide rail 52 and the second X-axis servo motor 55, the second X-axis servo motor 55 is connected to the second X-axis screw rod 51 to drive the second X-axis screw rod 51 to rotate; the first Y-axis slide rail 32 and the second Y-axis slide rail 64 are respectively provided with two sets of sliders, the left and right ends of the first X-axis crossbeam 83 are respectively slidably connected to the first Y-axis slide rail 32 and the second Y-axis slide rail 64 through sliders, and the left end of the first X-axis crossbeam 83 is hinged to the first Y-axis screw rod 33 through a screw nut. When the first Y-axis screw rod 33 rotates, the first X-axis crossbeam 83 is driven to move horizontally along the Y-axis direction; the left and right ends of the second X-axis crossbeam 54 are respectively slidably connected to the first Y-axis slide rail 32 and the second Y-axis slide rail 64 through sliders, and the right end of the second X-axis crossbeam 54 is hinged to the second Y-axis screw rod 62 through a screw nut. When the second Y-axis screw rod 62 rotates, the second X-axis crossbeam 54 is driven to move horizontally along the Y-axis direction.
[0044] In this embodiment, the first X-axis motion mechanism 8 also includes a first X-slider connecting block 85, which is hinged to the first X-axis screw rod 84 at the same time. When the first X-axis screw rod 84 rotates, the first X-slider connecting block 85 is driven to move laterally along the first X-axis slide rail 82, and the first placement machine head 7 is installed above the first X-slider connecting block 85; the second X-axis motion mechanism 5 also includes a second X-slider connecting block 53, which is hinged to the second X-axis screw rod 51 at the same time. When the second X-axis screw rod 51 rotates, the second X-slider connecting block 53 is driven to move laterally along the second X-axis slide rail 52, and the second placement machine head 4 is installed above the second X-slider connecting block 53.
[0045] In this embodiment, an anti-collision device is provided between the first X-axis motion mechanism 8 and the second X-axis motion mechanism 5. The anti-collision device includes two groups, one group is provided between the left end of the first X-axis motion mechanism 8 and the left end of the second X-axis motion mechanism 5, and the other group is provided between the right end of the first X-axis motion mechanism 8 and the right end of the second X-axis motion mechanism 5. Each group of anti-collision devices includes two crossbeam anti-collision photoelectric brackets 15, which are respectively provided on the first X-axis crossbeam 83 or the second X-axis crossbeam 54. One of the crossbeam anti-collision photoelectric brackets 15 is provided with a photoelectric sensor 17, and the other crossbeam anti-collision photoelectric bracket 15 is provided with a photoelectric baffle 16. The photoelectric baffle 16 is inserted into the groove of the photoelectric sensor 17 to realize sensing. The photoelectric sensor 17 is a slot-type photoelectric switch, and the reference model is PM-L25. During the movement, the two crossbeam anti-collision brackets on the same side approach each other. Once the photoelectric baffle 16 is inserted into the groove of the photoelectric sensor 17, the equipment will stop.
[0046] like Figure 7-10 As shown, in this embodiment, the first chip mounter head 7 and the second chip mounter head 4 have the same structure, including a Z-axis fixed base plate 22, a flying camera assembly 26, and a plurality of independent mounting head mechanisms 25 arranged on the Z-axis fixed base plate 22. The mounting head mechanisms 25 are arranged in sequence along the X-axis direction on the front side of the Z-axis fixed base plate 22, and the lower end of the mounting head mechanism 25 is a mounting head suction nozzle 254, which can be lifted and lowered and is arranged at the lower end of the front side of the Z-axis fixed base plate 22; the flying camera assembly 26 is arranged at the lower end of the rear side of the Z-axis fixed base plate 22, and the lens of the flying camera is arranged downward. During actual installation, the lower end of the Z-axis fixed base plate 22 is fixed to the first X-slider connecting block 85 or the second X-slider connecting block 53, and the mounting head is driven by the first X-slider connecting block 85 or the second X-slider connecting block 53 to move horizontally along the X-axis direction.
[0047] In this embodiment, the placement head mechanism 25 includes a stepper motor 27, a synchronous belt 251, a belt lock 259, a Z-axis linear track 253, a Z-axis linear slider 252, a corner motor bracket 257, a corner motor 256, a nozzle copper sleeve 255 and a nozzle 254. A stepper motor mounting position 21 is provided on the Z-axis fixed base plate 22, and the stepper motor 27 is arranged at the stepper motor mounting position 21. The output end of the stepper motor 27 is connected to the synchronous belt 251, and the Z-axis linear track 253 is arranged at the front lower part of the Z-axis fixed base plate 22. The corner motor bracket The upper end of 257 is fixedly connected to the synchronous belt 251 through a belt lock 259, a Z-axis linear slider 252 is provided on the Z-axis linear track 253, and the lower part of the corner motor bracket 257 is fixedly connected to the Z-axis linear slider 252, so that the stepper motor 27 drives the corner motor bracket 257 to rise and fall along the Z-axis linear track 253 through the synchronous belt 251; the corner motor 256 is fixed to the end of the corner motor bracket 257, and a suction nozzle copper sleeve 255 is provided at the output end of the corner motor 256, and the suction nozzle 254 is arranged at the end of the suction nozzle copper sleeve 255.
[0048] In this embodiment, the mounting head mechanism 25 further includes a photoelectric sensor 17, an air pipe fixing plate 260 and a sensor fixing frame 24. The sensor fixing frame 24 is fixed to the front side of the Z-axis fixing base plate 22. The photoelectric sensor 17 is arranged and fixed on the sensor fixing frame 24. The air pipe fixing plate 260 is fixedly installed on the upper end of the corner motor bracket 257. The upper part of the air pipe fixing plate 260 is provided with a sensing convex piece 258, and the sensing convex piece 258 is located in the groove of the photoelectric sensor 17, so that the photoelectric sensor 17 can sense the lifting and lowering amplitude of the air pipe fixing plate 260. The lower end of the Z-axis linear track 253 is provided with a Z-axis slider baffle 23, which can effectively prevent the Z-axis linear slider 252 from excessively descending and slipping off the lower end of the Z-axis linear track 253.
[0049] In this embodiment, the workbench 1 is arranged in an "H" shape, and a front flyer plate seat 10 is provided at the concave part in the middle of the front end of the workbench 1, a flyer 11 is installed on the front flyer plate seat 10, and a front fly camera 9 is arranged at the rear center of the front flyer plate seat 10; a rear flyer plate seat 12 is provided at the concave part in the middle of the rear end of the workbench 1, a flyer 11 is installed on the rear flyer plate seat 12, and a rear fly camera 13 is arranged at the front center of the rear flyer plate seat 12. The arrangement of the front and rear flyer plate seats and the front and rear fly cameras can cooperate with the material taking work of the two chip placement machine heads, and the "H"-shaped workbench 1, the front and rear flyer plate seats are respectively installed at the concave parts at the front and rear ends of the workbench 1, so that the chip placement machine heads can conveniently take materials.
[0050] In this embodiment, a bulk material feeding area 14 is provided on the workbench 1 at the rear side of the front flying camera 9. In the proofing stage, there is only a small amount of patch processing demand. If the usual matching feeder 11 board is used for patch processing, it is too cumbersome. Therefore, only the components to be mounted need to be placed in the bulk material feeding area 14, which simplifies the proofing process and is convenient and fast.
[0051] After debugging the equipment, the circuit board feeding mechanism 2 inputs the circuit board to be mounted from the input end of the workbench 1 to the middle of the workbench 1, and the placement machine head (the first placement machine head 7 or the second placement machine head 4) moves to the top of the circuit board, and the flying camera assembly 26 takes pictures and records the information of the circuit board. The first placement machine head 7 is driven by the first X-axis servo motor 81 and the first Y-axis servo motor 31 to achieve movement along the X-axis and Y-axis directions; the second placement machine head 4 is driven by the second X-axis servo motor 55 and the second Y-axis servo motor 61 to achieve movement along the X-axis and Y-axis directions. The first chip mounter head 7 moves to the front flyer board seat 10, and the suction nozzle 254 sucks the electrical components on the flyer 11 and moves to the top of the front fly camera 9, and the front fly camera 9 records the information of the electrical components sucked, and then moves to the top of the circuit board, and the stepper motor 27 in each mounting head mechanism 25 drives the suction nozzle 254 to descend, and the corner motor 256 drives the suction nozzle 254 to rotate, and sequentially mounts the electronic components on the suction nozzle 254 to the fixed position on the circuit board to perform the mounting work. At the same time, the second chip mounter head 4 moves to the rear flyer board seat 12, and the suction nozzle 254 sucks the electrical components on the flyer 11 and moves to the top of the rear fly camera 13, and the rear fly camera 13 records the information of the electrical components sucked, and then moves to the rear end side of the workbench 1 to wait. When the first chip mounter head 7 is mounted, the first chip mounter head 7 moves to the front flyer board seat 10 to take materials and record the information of electrical components by flying. At the same time, the second placement machine head 4 moves to the middle of the workbench 1 and mounts the electrical components sucked by the suction nozzle 254 onto the circuit board. At this time, the first placement machine head 7 moves to the front flyback board seat 10, and the suction nozzle 254 sucks the electrical components on the flyback 11 and moves to the top of the front flying camera 9, and the front flying camera 9 records the information of the sucked electrical components, and then moves to the front side of the workbench 1 to wait. After the second placement machine head 4 is mounted, it moves to the rear flyback board seat 12 to pick up the material. At the same time, the first placement machine head 7 moves to the middle of the workbench 1 to mount the circuit board. Repeat the above actions to achieve repeated mounting.
[0052] In the description of the utility model specification, it is necessary to understand that the terms "input end", "output end", "front", "rear", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0053] In the present invention, unless otherwise specified and limited, the term "connection" and other terms should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A high-speed front and rear arm placement machine, characterized in that The invention comprises a workbench (1), a circuit board feeding mechanism (2), a chip mounter head, a linear rail motion mechanism and a feeder board seat; the circuit board feeding mechanism (2) is input from the input end of the workbench (1), arranged along the X-axis direction, and output from the output end of the workbench (1); the linear rail motion mechanism is arranged above the circuit board feeding mechanism (2), and comprises an X-axis motion mechanism and a Y-axis motion mechanism; the chip mounter head is arranged in the linear rail motion mechanism, and is driven by the linear rail motion mechanism to move along the X-axis direction and the Y-axis direction; the linear rail motion mechanism is a double-rail structure, two groups of X-axis motion mechanisms are arranged above the Y-axis motion mechanism, namely a first X-axis motion mechanism (8) and a second X-axis motion mechanism (5); a first chip mounter head (7) is arranged at the output end of the first X-axis motion mechanism (8), and a second chip mounter head (4) is arranged at the output end of the second X-axis motion mechanism (5); the first chip mounter head (7) and the second chip mounter head (4) respectively move independently along the X-axis direction and the Y-axis direction.
2. A high-speed front and rear arm mounter according to claim 1, characterized in that The Y-axis motion mechanism comprises a group of linear motion drive devices arranged along the Y-axis direction, including a first Y-axis motion mechanism (3) and a second Y-axis motion mechanism (6) respectively arranged on both sides of the workbench (1); the first X-axis motion mechanism (8) and the second X-axis motion mechanism (5) are respectively arranged in parallel above the Y-axis motion mechanism one after the other along the X-axis direction; the left and right ends of the first X-axis motion mechanism (8) are respectively connected to the first Y-axis motion mechanism (3) and the second Y-axis motion mechanism (6); the left and right ends of the second X-axis motion mechanism (5) are respectively connected to the first Y-axis motion mechanism (3) and the second Y-axis motion mechanism (6); and the first X-axis motion mechanism (8) and the second X-axis motion mechanism (5) can be independently translated along the Y-axis direction.
3. A high-speed front and rear arm mounter according to claim 2, characterized in that The first Y-axis motion mechanism (3) is arranged on the left side of the workbench (1), and comprises a first Y-axis crossbeam (34), a first Y-axis screw rod (33), a first Y-axis slide rail (32) and a first Y-axis servo motor (31); the first Y-axis servo motor (31) is connected to the first Y-axis screw rod (33) to drive the first Y-axis screw rod (33) to rotate; the second Y-axis motion mechanism (6) is arranged on the right side of the workbench (1), and comprises a second Y-axis crossbeam (63), a second Y-axis screw rod (62), a second Y-axis slide rail (64) and a second Y-axis servo motor (61), the second Y-axis servo motor (61) being connected to the second Y-axis screw rod (62) to drive the second Y-axis screw rod (62) to rotate; the first X-axis motion mechanism (8) comprising a first X-axis crossbeam (83), a first X-axis screw rod (84), a first X-axis slide rail (82) and a first X-axis servo motor (81), the first X-axis servo motor (81) being connected to the first X-axis screw rod (84) to drive the first X-axis screw rod (84) to rotate; the second X-axis motion mechanism (5) The invention comprises a second X-axis crossbeam (54), a second X-axis lead screw (51), a second X-axis slide rail (52) and a second X-axis servo motor (55), wherein the second X-axis servo motor (55) is connected to the second X-axis lead screw (51) to drive the second X-axis lead screw (51) to rotate; two sets of sliders are respectively arranged on the first Y-axis slide rail (32) and the second Y-axis slide rail (64), and the left and right ends of the first X-axis crossbeam (83) are respectively slidably connected to the first Y-axis slide rail (32) and the second Y-axis slide rail (64) through the sliders, and The left end of the first X-axis crossbeam (83) is hinged to the first Y-axis screw (33) through a screw nut, and when the first Y-axis screw rotates, the first X-axis crossbeam (83) is driven to move horizontally along the Y-axis direction; the left and right ends of the second X-axis crossbeam (54) are respectively slidably connected to the first Y-axis slide rail (32) and the second Y-axis slide rail (64) through sliders, and the right end of the second X-axis crossbeam (54) is hinged to the second Y-axis screw (62) through a screw nut, and when the second Y-axis screw rotates, the second X-axis crossbeam (54) is driven to move horizontally along the Y-axis direction.
4. A high-speed front and rear arm mounter according to claim 3, characterized in that The first X-axis motion mechanism (8) further comprises a first X-slider connection block (85), the first X-slider connection block (85) being hinged to the first X-axis screw rod (84) at the same time, and when the first X-axis screw rod (84) rotates, the first X-slider connection block (85) is driven to move transversely along the first X-axis slide rail (82), and a first placement machine head (7) is installed above the first X-slider connection block (85); the second X-axis motion mechanism (5) further comprises a second X-slider connection block (53), the second X-slider connection block (53) being hinged to the second X-axis screw rod (51) at the same time, and when the second X-axis screw rod (51) rotates, the second X-slider connection block (53) is driven to move transversely along the second X-axis slide rail (52), and a second placement machine head (4) is installed above the second X-slider connection block (53).
5. A high-speed front and rear arm mounter according to claim 4, characterized in that An anti-collision device is provided between the first X-axis motion mechanism (8) and the second X-axis motion mechanism (5), and the anti-collision device includes two groups, one group is provided between the left end of the first X-axis motion mechanism (8) and the left end of the second X-axis motion mechanism (5), and the other group is provided between the right end of the first X-axis motion mechanism (8) and the right end of the second X-axis motion mechanism (5). Each group of anti-collision devices includes two crossbeam anti-collision photoelectric brackets (15), which are respectively provided on the first X-axis crossbeam (83) or the second X-axis crossbeam (54). One of the crossbeam anti-collision photoelectric brackets (15) is provided with a photoelectric sensor (17), and the other crossbeam anti-collision photoelectric bracket (15) is provided with a photoelectric baffle (16), and the photoelectric baffle (16) is inserted into a groove of the photoelectric sensor (17) to realize sensing.
6. A high-speed front and rear arm mounter according to claim 1, characterized in that The first chip mounter head (7) and the second chip mounter head (4) have the same structure, including a Z-axis fixed base plate (22), a flying camera assembly (26), and a plurality of independent mounting head mechanisms (25) arranged on the Z-axis fixed base plate (22); the mounting head mechanisms (25) are arranged in sequence along the X-axis direction on the front side of the Z-axis fixed base plate (22); the lower end of the mounting head mechanism (25) is a mounting head suction nozzle (254), and the mounting head suction nozzle (254) is arranged at the lower end of the front side of the Z-axis fixed base plate (22) in a liftable manner; the flying camera assembly (26) is arranged at the lower end of the rear side of the Z-axis fixed base plate (22), and the lens of the flying camera is arranged downward.
7. A high-speed front and rear arm mounter according to claim 6, characterized in that The placement head mechanism (25) comprises a stepper motor (27), a synchronous belt (251), a belt lock (259), a Z-axis linear track (253), a Z-axis linear slider (252), a corner motor bracket (257), a corner motor (256), a nozzle copper sleeve (255) and a nozzle (254); a stepper motor mounting position (21) is provided on the Z-axis fixed base plate (22); the stepper motor (27) is arranged at the stepper motor mounting position (21); the output end of the stepper motor (27) is connected to the synchronous belt (251); the Z-axis linear track (253) is arranged at the front lower part of the Z-axis fixed base plate (22); the corner motor bracket (257) is arranged at the stepper motor mounting position (21); the output end of the stepper motor (27) is connected to the synchronous belt (251); the Z-axis linear track (253) is arranged at the front lower part of the Z-axis fixed base plate (22); the corner motor bracket (257) is arranged at the stepper motor mounting position (21); the stepper motor (2 ... stepper motor (27) is arranged at the stepper motor mounting position (21); the stepper motor (27) is arranged at the stepper motor mounting position (21); the stepper motor (27) is arranged at the stepper motor mounting position (21); the stepper motor (27) is arranged at the stepper motor mounting position (21); the stepper motor (27) is arranged at the stepper motor mounting position (21); the stepper motor ( The upper end of the stepper motor (257) is fixedly connected to the synchronous belt (251) through a belt lock (259); a Z-axis linear slider (252) is provided on the Z-axis linear track (253); the lower part of the corner motor bracket (257) is fixedly connected to the Z-axis linear slider (252), so that the stepper motor (27) drives the corner motor bracket (257) to rise and fall along the Z-axis linear track (253) through the synchronous belt (251); the corner motor (256) is fixed to the end of the corner motor bracket (257); a suction nozzle copper sleeve (255) is provided at the output end of the corner motor (256); and the suction nozzle (254) is provided at the end of the suction nozzle copper sleeve (255).
8. A high-speed front and rear arm mounter according to claim 7, characterized in that The mounting head mechanism (25) further comprises a photoelectric sensor (17), an air pipe fixing plate (260) and a sensor fixing frame (24); the sensor fixing frame (24) is fixed to the front side of the Z-axis fixing base plate (22); the photoelectric sensor (17) is arranged and fixed on the sensor fixing frame (24); the air pipe fixing plate (260) is fixedly mounted on the upper end of the corner motor bracket (257); a sensing protrusion (258) is provided on the upper part of the air pipe fixing plate (260); the sensing protrusion (258) is located in the groove of the photoelectric sensor (17); and a Z-axis slider baffle (23) is provided at the lower end of the Z-axis linear track (253).
9. A high-speed front and rear arm mounter according to claim 1, characterized in that The workbench (1) is arranged in an "H" shape, and a front flyback plate seat (10) is provided at a concave portion in the middle of the front end of the workbench (1), a flyback (11) is mounted on the front flyback plate seat (10), and a front flying camera (9) is arranged at the center of the rear side of the front flyback plate seat (10); a rear flyback plate seat (12) is provided at a concave portion in the middle of the rear end of the workbench (1), a flyback is mounted on the rear flyback plate seat (12), and a rear flying camera (13) is arranged at the center of the front side of the rear flyback plate seat (12).
10. A high-speed front and rear arm mounter according to claim 9, characterized in that A bulk material feeding area (14) is provided on the workbench (1) at the rear side of the front flying camera (9).
Citation Information
Patent Citations
Motion assembly of chip mounter head
CN216820248U