Full-automatic sugar wrapping production line

Abstract

The utility model relates to a full-automatic sugar wrapping production line. The full-automatic sugar wrapping production line comprises a metal plate chain conveyor and a sugar wrapping cooling roller screen machine, a three-station sugar wrapping machine is arranged on one side of the metal plate chain conveyor, and a soft phospholipid tank and a soup boiling tank are transversely arranged on the other side of the metal plate chain conveyor in a straight line; the soft phospholipid tank and the soup boiling tank are used for pumping softened soft phospholipid / sugar to the inner side of the three-station sugar wrapping machine through a rotor pump; a feeding machine is movably arranged above the metal plate chain conveyor; a vertical heat preservation storage bin is arranged on one side of the sugar wrapping and cooling roller screen machine and is connected with a feeding machine through a bucket elevator. According to the utility model, sugar / lecithin is stirred and heated by utilizing the soup boiling tank and the lecithin tank heating mechanism, and the heated sugar / lecithin is pumped into the three-station sugar wrapping machine through the rotor pump for sugar wrapping, stirring and discharging, so that compared with the traditional manual sugar wrapping of popcorn, the sugar wrapping efficiency is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of popcorn processing, in particular to a full-automatic sugar-coating production line. Background Art

[0002] Popcorn can be processed according to the sweetness taste of different people. When the sweetness of popcorn is improved, the popcorn needs to be coated with sugar. Currently, traditional sugar coating requires manual sugar boiling, and then the popcorn is placed in the syrup and stirred manually, which is inefficient, time-consuming and labor-intensive.

[0003] Therefore, there is an urgent need to provide a fully automatic sugar-coating production line suitable for industrial production of popcorn to solve the above-mentioned problems of manual stirring, slow efficiency, time-consuming and labor-intensive. Summary of the invention

[0004] The purpose of the utility model is to provide a sugar / lecithin stirring and heating method by using a soup pot and a lecithin pot heating mechanism, and the heated syrup / lecithin is pumped into a three-station sugar coating machine through a rotor pump for sugar coating, stirring and discharge. Compared with traditional manual popcorn sugar coating, the utility model has a higher sugar coating efficiency, and the equipment is small in size and does not take up space. The fully automatic sugar coating production line solves the above technical problems.

[0005] To realize the above technical scheme, the technical scheme of the utility model is as follows: a fully automatic sugar coating production line, comprising a sheet chain conveyor and a sugar coating cooling roller screen machine arranged in a line horizontally; a three-station sugar coating machine is provided on one side of the sheet chain conveyor, and a soft lecithin tank and a soup pot are arranged in a line horizontally on the other side; the soft lecithin tank and the soup pot both pump the softened soft lecithin / sugar to the inner side of the three-station sugar coating machine through a rotor pump; a feeder is movably provided above the sheet chain conveyor; a vertical insulation storage bin is provided on one side of the sugar coating cooling roller screen machine, and is connected to the feeder through a bucket elevator.

[0006] Furthermore, the sugar-coated cooling roller screening machine includes a sugar-coated cooling frame; a mesh roller is rotatably provided on the inner side of the sugar-coated cooling frame; an axial flow fan blowing toward the mesh roller is provided in the top array of the sugar-coated cooling frame; and a collection turnover box is pullable under the mesh roller.

[0007] Furthermore, spiral stirring blades are welded on the inner side of the mesh drum; and bulk material rakes are arranged in a circular array on the inner side of the mesh drum.

[0008] Furthermore, the three-station sugar coating machine comprises a three-station sugar coating bracket; the three-station sugar coating bracket is swingably provided with a flipping power source; the three-station sugar coating bracket is swingably provided with a sugar coating pot body; the flipping power source can drive the sugar coating pot body to swing back and forth.

[0009] Furthermore, the sugar-wrapped pot body includes an electromagnetic heating part; a columnar pot body is extended upward from the top of the electromagnetic heating part; a stirring drive assembly is rotatably provided at the center position of the electromagnetic heating part; the output end of the stirring drive assembly extends to the inner side of the columnar pot body; a stirring shaft is detachably provided on the output end of the columnar pot body.

[0010] Furthermore, a pot arm baffle is symmetrically provided on the inner side of the columnar pot body near the top; one end of the pot arm baffle is provided with a bending portion toward the axial direction of the columnar pot body; and the top of the pot arm baffle is provided with an arc-shaped second bending portion;

[0011] The stirring shaft comprises a stirring rotating shaft; a first stirring blade is welded on the stirring rotating shaft; a spiral shovel blade is welded on the stirring rotating shaft; the rotation direction of the first stirring blade is opposite to that of the spiral shovel blade;

[0012] The stirring drive assembly includes a driving motor installed at the bottom of the electromagnetic heating part through a motor mounting seat; the output end of the driving motor is transmission-connected to a sugar-wrapped driving shaft; a stirring bearing sleeve is sleeved on the circumference of the sugar-wrapped driving shaft; the stirring bearing sleeve is sealingly inserted into the bottom of the columnar pot body.

[0013] Furthermore, the feeder includes a feed bracket; a slidable and openable weighing hopper is provided on the top of the feed bracket; a chain drive assembly is provided on the feed bracket; the chain drive assembly can drive the weighing hopper to move back and forth on the top of the three-station sugar coating machine to feed materials.

[0014] Furthermore, the weighing hopper comprises a hopper; a material guide plate is swingably provided at the bottom of the hopper; a swinging cylinder is provided on one side of the hopper; and the cylinder can drive the material guide plate to swing back and forth.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model utilizes the soup boiling tank and the lecithin tank heating mechanism to stir and heat the sugar / lecithin, and the heated syrup / lecithin is pumped into the three-station sugar coating machine through the rotor pump for sugar coating, stirring and discharge. Compared with the traditional manual sugar coating of popcorn, the utility model has a higher sugar coating efficiency, and at the same time, the equipment is small in size and does not take up space, so it is a fully automatic sugar coating production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the fully automatic sugar-coating production line of the utility model;

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the three-station sugar coating machine of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the feeder of the utility model;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the vertical heat-insulating storage bin of the utility model. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Please see attached Figures 1 to 4 As shown: a fully automatic sugar coating production line, including a sheet chain conveyor 1 and a sugar coating cooling roller screen machine 2 arranged in a line; a three-station sugar coating machine 3 is provided on one side of the sheet chain conveyor 1, and a soft lecithin tank 4 and a soup tank 5 are arranged in a line in a line on the other side; the soft lecithin tank 4 and the soup tank 5 both pump the softened soft lecithin / sugar to the inner side of the three-station sugar coating machine 3 through a rotor pump; a feeder 6 is movably provided above the sheet chain conveyor 1; a vertical heat-insulating storage bin 7 is provided on one side of the sugar coating cooling roller screen machine 2, and is connected to the feeder 6 through a bucket elevator. The plate chain conveyor 1 is used to lift the finished popcorn to the inside of the sugar-coated cooling roller screen machine 2; the sugar-coated cooling roller screen machine 2 is used to screen out impurities in the popcorn, leaving the fine products to be transported to the other end for collection; the soft lecithin tank 4 is used to boil lecithin to make it molten; the soup tank 5 is used to boil sugar to make it molten; the three-station sugar-coating machine 3 is used to evenly stir the popcorn, sugar and lecithin, and the vertical heat-insulating storage bin 7 is used to keep the finished product warm to keep it crisp; the feeder 6 is used to weigh the quantitative popcorn and pour it into the inside of the three-station sugar-coating machine 3. The whole process of the utility model is simple to operate and does not require manual participation, thereby improving the production efficiency of sugar-coating.

[0024] On the basis of the above-mentioned embodiment, the sugar-coated cooling roller screening machine 2 includes a sugar-coated cooling frame 21 welded from square steel, which is used to support the installation of other parts; a mesh roller 22 is rotatably provided on the inner side of the sugar-coated cooling frame 21, which is used to screen out unpopped corn or other small particles, and at the same time break up the popcorn that sticks together, to ensure that the final processed grains are full and uniform; an axial flow fan 23 blowing toward the mesh roller 22 is provided on the top array of the sugar-coated cooling frame 21, which is used to cool the popcorn inside the screen to prevent the wrapped sugar from sticking together due to the high temperature; a collection turnover box 24 can be pulled out under the mesh roller 22 to collect other filtered raw materials for subsequent processing.

[0025] Based on the above embodiment, a spiral stirring blade 221 is welded on the inner side of the mesh drum 22 for flipping and stirring the popcorn inside and pushing it to the other end; a bulk rake 222 is provided in a circular array on the inner side of the mesh drum 22 for cooperating with the spiral stirring blade 221 to break up the popcorn.

[0026] Based on the above embodiment, the three-station sugar coating machine 3 includes a three-station sugar coating bracket 31 for support; the three-station sugar coating bracket 31 is swingably provided with a flipping power source 32 for providing a dumping power source; the three-station sugar coating bracket 31 is swingably provided with a sugar coating pot body 33; the flipping power source 32 can drive the sugar coating pot body 33 to swing back and forth to realize automatic unloading of finished products.

[0027] Based on the above embodiment, the sugar-coated pot body 33 includes an electromagnetic heating part 311, which is used to heat the sugar-coated pot body 33 by applying electricity to form eddy currents; a columnar pot body 312 is provided upwardly extending from the top of the electromagnetic heating part 311; a stirring drive assembly 312 is rotatably provided at the center of the electromagnetic heating part 311; the output end of the stirring drive assembly 312 extends to the inner side of the columnar pot body 312; and a stirring shaft 313 is detachably provided on the output end of the columnar pot body 312.

[0028] Based on the above embodiment, a pot arm baffle is symmetrically provided near the top of the inner side of the columnar pot body 312; a bending portion is provided at one end of the pot arm baffle toward the axial direction of the columnar pot body 312; and an arc-shaped second bending portion is provided at the top of the pot arm baffle;

[0029] The stirring shaft 313 comprises a stirring shaft; a first stirring blade is welded on the stirring shaft; a spiral shovel blade is welded on the stirring shaft; the rotation direction of the first stirring blade is opposite to that of the spiral shovel blade;

[0030] The stirring drive assembly 312 includes a driving motor installed at the bottom of the electromagnetic heating part 311 through a motor mounting seat; the output end of the driving motor is transmission-connected to a sugar-coated driving shaft; a stirring bearing sleeve is sleeved on the circumference of the sugar-coated driving shaft; the stirring bearing sleeve is sealingly inserted at the bottom of the columnar pot body 312.

[0031] On the basis of the above embodiment, the feeder 6 comprises a feed bracket 61 made of square tubes welded together; a weighing hopper 62 which can be opened and closed can be slidably provided on the top of the feed bracket 61, and is used to quantitatively weigh popcorn; a chain drive assembly 63 is provided on the feed bracket 61, and is used to drive the weighing hopper 62 to automatically feed materials back and forth above the three columnar pots 312; the chain drive assembly 63 can drive the weighing hopper 62 to reciprocate and feed materials on the top of the three-station sugar coating machine 3. The utility model quantitatively weighs popcorn through the weighing hopper 62, ensures that each stirring and coating of sugar can be uniform, avoids uneven coating of sugar due to excessive materials, and improves the quality of sugar coating.

[0032] Based on the above embodiment, the weighing hopper 62 includes a hopper; a material guide plate is swingably provided at the bottom of the hopper; a swinging cylinder is provided on one side of the hopper; and the cylinder can drive the material guide plate to swing back and forth.

[0033] The working principle of the utility model is as follows: popcorn enters the feeder 6 from the vertical heat-insulating storage bin 7 for quantitative weighing and then moves to the inner side of the columnar pot 312 on the corresponding three-station sugar-coating machine 3, and the soft lecithin / sugar is softened by heating the soft lecithin tank 4 and the soup pot 5, and then the softened soft lecithin / sugar is pumped to the inner side of the three-station sugar-coating machine 3 by the rotor pump, at this time, the stirring drive component 312 rotates and stirs to evenly coat the soft lecithin / sugar on the popcorn, and when the sugar coating is completed, the finished product is dumped onto the sheet chain conveyor 1 under the action of the turning power source 32, and the sheet chain conveyor 1 is passed through The feed that is transported to the sugar-coated cooling roller screen machine 2 is fed into the mesh drum 22, the driving motor is activated, and the driving wheel is driven by the transmission chain to conduct the mesh drum 22 to rotate. The popcorn rolls forward with the spiral stirring blade 221 and is broken up by the bulk material rake 222 to prevent adhesion. Finally, the popcorn is cooled by the axial flow fan 23 to keep the popcorn crisp; dead beans and residues fall from the filter holes of the through holes on the mesh drum 22 into the collection turnover box 24, and the finished product is transported out from the discharge hopper of the mesh drum 22, so as to achieve the perfect separation of waste and finished products. The utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate, and high equipment utilization rate.

[0034] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A fully automatic sugar coating production line, characterized in that: The invention comprises a plate chain conveyor (1) and a sugar coating and cooling roller screening machine (2) arranged in a straight line; a three-station sugar coating machine (3) is arranged on one side of the plate chain conveyor (1), and a soft lecithin tank (4) and a soup pot (5) are arranged in a straight line on the other side; the soft lecithin tank (4) and the soup pot (5) both pump softened soft lecithin / sugar to the inner side of the three-station sugar coating machine (3) through a rotor pump; a feeder (6) is movably arranged above the plate chain conveyor (1); a vertical heat-insulating storage bin (7) is arranged on one side of the sugar coating and cooling roller screening machine (2), and is connected to the feeder (6) through a bucket elevator.

2. The fully automatic sugar coating production line according to claim 1, characterized in that: The sugar-coated cooling roller screening machine (2) comprises a sugar-coated cooling frame (21); a mesh roller (22) is rotatably provided inside the sugar-coated cooling frame (21); an axial flow fan (23) blowing toward the mesh roller (22) is arranged in an array on the top of the sugar-coated cooling frame (21); and a collection turnover box (24) is drawable below the mesh roller (22).

3. The fully automatic sugar coating production line according to claim 2, characterized in that: A spiral stirring blade (221) is welded on the inner side of the mesh drum (22); and a bulk material spike rake (222) is arranged in a circular array on the inner side of the mesh drum (22).

4. The fully automatic sugar coating production line according to claim 1, characterized in that: The three-station sugar wrapping machine (3) comprises a three-station sugar wrapping support (31); a turning power source (32) is swingably provided on the three-station sugar wrapping support (31); a sugar wrapping pot body (33) is swingably provided on the three-station sugar wrapping support (31); the turning power source (32) can drive the sugar wrapping pot body (33) to swing back and forth.

5. The fully automatic sugar coating production line according to claim 4, characterized in that: The sugar-wrapped pot body (33) comprises an electromagnetic heating part (311); a columnar pot body (312) is provided at the top of the electromagnetic heating part (311) extending upward; a stirring drive assembly (314) is rotatably provided at the center of the electromagnetic heating part (311); the output end of the stirring drive assembly (314) extends to the inner side of the columnar pot body (312); and a stirring shaft (313) is detachably provided at the output end of the columnar pot body (312).

6. The fully automatic sugar coating production line according to claim 5, characterized in that: A pot arm baffle is symmetrically provided on the inner side of the columnar pot body (312) near the top; one end of the pot arm baffle is provided with a bending portion in the axial direction of the columnar pot body (312); and the top of the pot arm baffle is provided with an arc-shaped second bending portion; The stirring shaft (313) comprises a stirring rotating shaft; a first stirring blade is welded on the stirring rotating shaft; a spiral shovel blade is welded on the stirring rotating shaft; the rotation direction of the first stirring blade is opposite to that of the spiral shovel blade; The stirring drive assembly (314) comprises a driving motor mounted on the bottom of the electromagnetic heating part (311) via a motor mounting seat; the output end of the driving motor is drivingly connected to a sugar-wrapped driving shaft; a stirring bearing sleeve is sleeved on the circumference of the sugar-wrapped driving shaft; the stirring bearing sleeve is sealingly inserted into the bottom of the columnar pot body (312).

7. The fully automatic sugar coating production line according to claim 1, characterized in that: The feeder (6) comprises a feed support (61); a weighing hopper (62) which can be opened and closed is slidably provided on the top of the feed support (61); a chain drive assembly (63) is provided on the feed support (61); the chain drive assembly (63) can drive the weighing hopper (62) to move back and forth on the top of the three-station sugar coating machine (3) to feed materials.

8. The fully automatic sugar coating production line according to claim 7, characterized in that: The weighing hopper (62) comprises a hopper; a material guide plate is swingably provided at the bottom of the hopper; a swinging cylinder is provided on one side of the hopper; and the cylinder can drive the material guide plate to swing back and forth.

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