Curing expander for feed production
By designing a marinated expander for feed production, including cutting and removable mechanisms, the problems of reduced feed yield and difficult shape control in existing expanders are solved, and the production and efficient discharge of feeds of multiple sizes are achieved.
Patent Information
- Application Number
- CN202421396741.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the use of existing expanders, a large amount of puffed feed will be adhered to the inner wall and the stirring shaft, resulting in a decrease in feed output, and the shape and block size of the material cannot be controlled, and the types of processing materials are limited.
A maturation expander for feed production is designed, including a crushing box and an expander cylinder, and a cutting mechanism and a removable mechanism are provided. The material is cut by cutting blades, the position of the screen plate is adjusted to obtain feed of different sizes, and the feed discharge rate is increased through a screw and an annular scraper.
Through the design of the cutting and removable mechanism, feed of different lengths and diameters can be obtained, which improves applicability, and through the use of annular scraper, large amounts of feed are avoided and the discharge rate of feed is improved.
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Figure CN222803836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed production and processing, in particular to a maturation expander used for feed production. Background Art
[0002] Extruded feed refers to feed produced by extrusion and puffing. The extrusion and puffing process is to place the powdered feed in the conditioner of the extruder, and in a high temperature, high pressure and high humidity environment, the material temperature and pressure continue to rise after being extruded by the spiral extruder. When a certain temperature and pressure are reached, the material is suddenly released from the die hole to normal temperature and pressure, and is cut into products of the required shape and length by a cutter.
[0003] In the prior art, the utility model patent with publication number: CN219308956U discloses an expander for feed processing, which performs primary crushing operation on the feed entering into the crushing box by arranging a rotating motor to drive the opposite rotating gears to drive the opposite crushing rollers, and performs multi-stage crushing processing operation on the feed falling onto the arc-shaped screen plate by arranging a rotating motor to drive the rotating shaft to drive the crushing knife to rotate, thereby further improving the crushing processing effect of the feed, making the feed have a better crushing effect, being able to fully crush the feed with larger particles, and making the crushing of the feed more uniform.
[0004] However, during the use of the expander, a large amount of puffed feed will adhere to the inner wall and the stirring shaft of the expander, resulting in a decrease in the feed output produced by the expander. In addition, the shape and block size of the extruded material cannot be controlled, and the types of processed materials are limited. Therefore, it does not meet the existing needs. We have proposed a maturation expander for feed production. Utility Model Content
[0005] The purpose of the utility model is to provide a maturation expander for feed production, so as to solve the problems proposed in the above background technology that during the use of the expander, a large amount of puffed feed will adhere to the inner wall and the stirring shaft of the expander, thereby resulting in a decrease in the feed output produced by the expander, and the shape and block size of the extruded material cannot be controlled, and the types of processed materials are limited.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a maturation expander for feed production, comprising a crushing box and an expander cylinder, a feed shell is installed behind the upper end surface of the crushing box, a heating auger is arranged on the inner side of the expander cylinder, support plates are installed on the front and rear end surfaces of the expander cylinder, a vertical plate is installed on the rear end surface of the crushing box, the crushing box and the expander cylinder are connected by a guide shell, a cutting mechanism is arranged on the rear end surface of one of the support plates, a discharge shell is installed in front of the lower end surface of the expander cylinder, a screen plate is movably connected to the inner side of the discharge shell through a detachable mechanism, screw rods are arranged on the upper and lower parts of the expander cylinder, and annular scrapers are sleeved on the outer surfaces of the two screw rods.
[0007] Preferably, crushing rollers are provided at the front and rear of the upper interior of the crushing box, a rotating shaft is provided below the crushing roller, a crushing knife is fixedly installed on the outer surface of the rotating shaft, an arc plate is fixedly installed on the bottom of the inner wall of the crushing box, a plurality of through grooves are evenly arranged on the upper end surface of the arc plate, an air intake pipe is installed at the rear of one side of the outer surface of the expander cylinder, and a sealing cover is connected to the outer side of the air intake pipe through threads.
[0008] Preferably, two motors A are installed above the rear end surface of the vertical plate, the output end of the motor A is fixedly connected to the rear end surface of the crushing roller via a short shaft A, the front end surface of the crushing roller is rotatably connected to the inner wall of the crushing box via a bearing, and a motor B is installed below the rear end surface of the vertical plate, the output end of the motor B is fixedly connected to the rear end surface of the rotating shaft via a short shaft B, and the front end surface of the rotating shaft is rotatably connected to the inner wall of the crushing box via a bearing.
[0009] Preferably, a motor C is installed on the rear end face of one of the support plates, and the output end of the motor C is fixedly connected to the rear end face of the heating auger through a short shaft C, and the front end face of the heating auger is rotatably connected to the inner wall of the expander cylinder through a bearing, and motors D are installed through cavities at the upper and lower front ends of the inside of the expander cylinder, and the output end of the motor D is fixedly connected to the front end face of the screw rod through a short shaft D, and the rear end face of the screw rod is rotatably connected to the inner wall of the expander cylinder through a bearing, and the annular scraper is screwed with the screw rod.
[0010] Preferably, the cutting mechanism includes two threaded rods, the threaded rods are arranged on the rear end face of the support plate through vertical grooves, the outer surface of the threaded rods is sleeved with a threaded plate, the rear end face of the threaded plate is installed with a lifting plate, the rear end face of the lifting plate is provided with a groove, the rear end face of the groove is installed with an electric push rod, and the rear end face of the electric push rod is installed with a cutting blade through a blade seat.
[0011] Preferably, a motor E is installed below the vertical slot through a motor cavity, a short shaft E is fixedly connected to the output end of the motor E, an upper end surface of the short shaft E is fixedly connected to the lower end surface of the threaded rod, and the upper end surface of the threaded rod is rotatably connected to the inner wall of the vertical slot through a bearing.
[0012] Preferably, the detachable mechanism includes a movable plate, which is arranged on the lower end surface of the discharge shell through a transverse groove, the strip groove and the transverse groove are connected by a spring, and blocks are installed on the opposite sides of the two movable plates, strip grooves are provided below the inner walls of the two sides of the discharge shell, strip plates are provided on the inner sides of the strip grooves, both ends of the screen plate are fixedly connected to the outer surfaces of the strip plates, the strip grooves and the transverse grooves are connected by connecting grooves, and slots are provided on the opposite sides of the two strip plates, the blocks penetrate the connecting grooves, and the blocks are adapted to the slots.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is provided with a cutting mechanism. When the fully cooked material is pushed and extruded, it is discharged from the sieve plate of the lower material shell and cut and shaped by the cutting blade. The motor E can be controlled to rotate the threaded rod, drive the threaded plate to move up and down on the outer surface of the threaded rod, thereby driving the lifting plate to move up and down, and adjusting the distance between the cutting blade and the lower end surface of the sieve plate, so that feeds of different lengths can be obtained. In addition, the utility model is provided with a detachable mechanism. By pulling the two moving plates to both sides, the movement of the moving plates drives the card block to move, and the card block leaves the inner side of the card slot, releasing the limit on the strip plate, and the sieve plate can be removed from the inner side of the lower material shell, cleaned to prevent it from being blocked, or replaced, so that feeds of different diameters can be obtained, thereby improving applicability.
[0015] 2. The utility model is provided with a screw and an annular scraper. By controlling the operation of the motor D, the screw can be driven to rotate. The annular scraper can move back and forth on the outer surface of the screw. The outer surface of the annular scraper can scrape the expanded feed attached to the inner wall of the expander cylinder to avoid a large amount of feed adhesion and improve the discharge rate of the feed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a main cross-sectional view of the utility model as a whole;
[0018] Figure 3 It is a partial structural schematic diagram of the cutting mechanism of the utility model;
[0019] Figure 4It is a partial structural schematic diagram of the detachable mechanism of the utility model.
[0020] In the figure: 1. crushing box; 2. feed shell; 3. guide shell; 4. expander cylinder; 5. support plate; 6. cutting mechanism; 601. threaded rod; 602. vertical groove; 603. threaded plate; 604. lifting plate; 605. electric push rod; 606. groove; 607. cutting blade; 7. unloading shell; 8. heating auger; 9. screw rod; 10. annular scraper; 11. sieve plate; 12. detachable mechanism; 1201. spring; 1202. moving plate; 1203. strip groove; 1204. strip plate; 1205. slot; 1206. block; 1207. horizontal slot; 13. vertical plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] The electric push rod 605 (model LBP40), motor A (model YS7134), motor B (model YEJ3-112M-4), motor C (model 68KTYZ), motor D (model YS7134) and motor E (model 68KTYZ) mentioned in the utility model can all be purchased from the market or obtained through private customization.
[0023] like Figure 1 As shown, the utility model provides an embodiment: a maturation expander for feed production, comprising a crushing box 1 and an expander cylinder 4, a feed shell 2 is installed at the rear of the upper end surface of the crushing box 1, a heating auger 8 is arranged on the inner side of the expander cylinder 4, support plates 5 are installed on the front and rear end surfaces of the expander cylinder 4, a vertical plate 13 is installed on the rear end surface of the crushing box 1, the crushing box 1 and the expander cylinder 4 are connected through a guide shell 3, a cutting mechanism 6 is arranged on the rear end surface of one of the support plates 5, a discharge shell 7 is installed in front of the lower end surface of the expander cylinder 4, a sieve plate 11 is movably connected to the inner side of the discharge shell 7 through a detachable mechanism 12, screw rods 9 are arranged on the upper and lower parts of the expander cylinder 4, and an annular scraper 10 is sleeved on the outer surfaces of the two screw rods 9.
[0024] like Figure 2As shown, crushing rollers are arranged at the front and back of the upper part of the crushing box 1, a rotating shaft is arranged below the crushing roller, a crushing knife is fixedly installed on the outer surface of the rotating shaft, an arc plate is fixedly installed at the bottom of the inner wall of the crushing box 1, and a plurality of through grooves are evenly arranged on the upper end surface of the arc plate, an air inlet pipe is arranged at the rear of one side of the outer surface of the expander cylinder 4, and a sealing cover is connected to the outer side of the air inlet pipe by threads, and high-temperature steam can be injected into the expander cylinder 4 through the air inlet pipe. Two motors A are arranged above the rear end surface of the vertical plate 13, the output end of the motor A is fixedly connected to the rear end surface of the crushing roller through a short shaft A, and the front end surface of the crushing roller is rotatably connected to the inner wall of the crushing box 1 through a bearing, and a motor B is arranged below the rear end surface of the vertical plate 13, the output end of the motor B is fixedly connected to the rear end surface of the rotating shaft through a short shaft B, and the front end surface of the rotating shaft is rotatably connected to the inner wall of the crushing box 1 through a bearing, and the operation of the motor A can drive the crushing roller to rotate, and the operation of the motor B can drive the rotating shaft to rotate.
[0025] A motor C is installed on the rear end face of one of the support plates 5, and the output end of the motor C is fixedly connected to the rear end face of the heating auger 8 through a short shaft C. The front end face of the heating auger 8 is rotatably connected to the inner wall of the expander cylinder 4 through a bearing. Motors D are installed through cavities at the upper and lower parts of the front of the expander cylinder 4. The output end of the motor D is fixedly connected to the front end face of the screw rod 9 through a short shaft D. The rear end face of the screw rod 9 is rotatably connected to the inner wall of the expander cylinder 4 through a bearing. The annular scraper 10 is screwed with the screw rod 9. The operation of the motor C can drive the heating auger 8 to rotate, and the operation of the motor D can drive the screw rod 9 to rotate.
[0026] like Figure 3 As shown, the cutting mechanism 6 includes two threaded rods 601, and the threaded rods 601 are arranged on the rear end surface of the support plate 5 through the vertical groove 602. The outer surface of the threaded rod 601 is sleeved with a threaded plate 603, and the rear end surface of the threaded plate 603 is installed with a lifting plate 604, and the rear end surface of the lifting plate 604 is provided with a groove 606, and the rear end surface of the groove 606 is installed with an electric push rod 605, and the rear end surface of the electric push rod 605 is installed with a cutting blade 607 through a blade seat. The threaded plate 603 can move up and down on the outer surface of the threaded rod 601, driving the lifting plate 604 to move up and down.
[0027] A motor E is installed below the vertical slot 602 through the motor cavity, and a short shaft E is fixedly connected to the output end of the motor E. The upper end surface of the short shaft E is fixedly connected to the lower end surface of the threaded rod 601, and the upper end surface of the threaded rod 601 is rotatably connected to the inner wall of the vertical slot 602 through a bearing. The operation of the motor E can drive the threaded rod 601 to rotate, thereby improving the rotation stability of the threaded rod 601.
[0028] like Figure 4As shown, the detachable mechanism 12 includes a movable plate 1202, which is arranged on the lower end surface of the discharge shell 7 through a transverse groove 1207, the strip groove 1203 is connected to the transverse groove 1207 through a spring 1201, and a clamping block 1206 is installed on the opposite side of the two movable plates 1202, and strip grooves 1203 are provided below the inner walls of the discharge shell 7 on both sides, and a strip plate 1204 is provided on the inner side of the strip groove 1203, and both ends of the sieve plate 11 are fixedly connected to the outer surface of the strip plate 1204, the strip groove 1203 and the transverse groove 1207 are connected through a connecting groove, and a clamping groove 1205 is provided on the opposite side of the two strip plates 1204, and the clamping block 1206 passes through the connecting groove, and the clamping block 1206 is adapted to the clamping groove 1205, and the movable plate 1202 can be pulled to drive the clamping block 1206 to move, thereby releasing the limit on the strip plate 1204 and disassembling the sieve plate 11.
[0029] Working principle: When the ripening expander for feed production is used, the power is first turned on, and the cutting mechanism 6 is provided. When the fully ripened material is pushed and squeezed, it is discharged from the sieve plate 11 of the discharge shell 7 and cut into shape by the cutting blade 607. The motor E can be controlled to rotate the threaded rod 601, driving the threaded plate 603 to move up and down on the outer surface of the threaded rod 601, thereby driving the lifting plate 604 to move up and down, and adjusting the distance between the cutting blade 607 and the lower end surface of the sieve plate 11, so that feeds of different lengths can be obtained. In addition, the detachable mechanism 12 can be provided, and the two moving plates 1202 can be pulled to both sides, and the movement of the moving plate 1202 drives the block 1206 to move, and the block 1206 leaves the inner side of the card slot 1205, releasing the restriction on the strip plate 1204. The screen plate 11 can be removed from the inner side of the discharge shell 7 to be cleaned to prevent it from being blocked, or it can be replaced to obtain feeds of different diameters, thereby improving applicability; by providing a screw rod 9 and an annular scraper 10, the screw rod 9 can be driven to rotate by controlling the operation of the motor D, and the annular scraper 10 can move back and forth on the outer surface of the screw rod 9. The outer surface of the annular scraper 10 can scrape the puffed feed attached to the inner wall of the expander cylinder 4 to avoid a large amount of feed adhesion and improve the discharge rate of the feed. The utility model can replace the screen plate 11 and adjust the height of the cutting blade 607 to obtain feeds of different sizes, thereby improving applicability, and by providing the annular scraper 10, the puffed feed attached to the inner wall of the expander cylinder 4 can be scraped to improve the discharge rate of the feed.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A ripening expander for feed production, comprising a crushing box (1) and an expander cylinder (4), wherein a feed shell (2) is installed behind the upper end surface of the crushing box (1), and a heating auger (8) is arranged inside the expander cylinder (4), characterized in that: Support plates (5) are installed at the front and rear end faces of the expander cylinder (4), and a vertical plate (13) is installed at the rear end face of the crushing box (1). The crushing box (1) and the expander cylinder (4) are connected via a material guide shell (3). A cutting mechanism (6) is provided at the rear end face of one of the support plates (5). A material discharge shell (7) is installed in front of the lower end face of the expander cylinder (4). A sieve plate (11) is movably connected to the inner side of the material discharge shell (7) via a detachable mechanism (12). Screw rods (9) are provided at the upper and lower parts of the expander cylinder (4), and annular scrapers (10) are sleeved on the outer surfaces of the two screw rods (9).
2. The ripening expander for feed production according to claim 1, characterized in that: Crushing rollers are arranged at the front and rear of the upper part of the crushing box (1), a rotating shaft is arranged below the crushing roller, a crushing knife is fixedly installed on the outer surface of the rotating shaft, an arc plate is fixedly installed on the bottom of the inner wall of the crushing box (1), and a plurality of through grooves are evenly arranged on the upper end surface of the arc plate, an air intake pipe is installed at the rear of one side of the outer surface of the expander cylinder (4), and a sealing cover is connected to the outer side of the air intake pipe through a thread.
3. The ripening expander for feed production according to claim 2, characterized in that: Two motors A are installed above the rear end surface of the vertical plate (13), the output end of the motor A is fixedly connected to the rear end surface of the crushing roller via a short shaft A, the front end surface of the crushing roller is rotatably connected to the inner wall of the crushing box (1) via a bearing, and a motor B is installed below the rear end surface of the vertical plate (13), the output end of the motor B is fixedly connected to the rear end surface of the rotating shaft via a short shaft B, and the front end surface of the rotating shaft is rotatably connected to the inner wall of the crushing box (1) via a bearing.
4. The ripening expander for feed production according to claim 1, characterized in that: A motor C is installed on the rear end face of one of the support plates (5), and the output end of the motor C is fixedly connected to the rear end face of the heating auger (8) via a short shaft C. The front end face of the heating auger (8) is rotatably connected to the inner wall of the expander cylinder (4) via a bearing. Motors D are installed at the upper and lower parts of the front of the expander cylinder (4) via cavities. The output end of the motor D is fixedly connected to the front end face of the screw rod (9) via a short shaft D. The rear end face of the screw rod (9) is rotatably connected to the inner wall of the expander cylinder (4) via a bearing. The annular scraper (10) is screwed with the screw rod (9).
5. The ripening expander for feed production according to claim 1, characterized in that: The cutting mechanism (6) comprises two threaded rods (601), wherein the threaded rods (601) are arranged on the rear end surface of the support plate (5) through vertical grooves (602), a threaded plate (603) is sleeved on the outer surface of the threaded rods (601), a lifting plate (604) is installed on the rear end surface of the threaded plate (603), a groove (606) is provided on the rear end surface of the lifting plate (604), an electric push rod (605) is installed on the rear end surface of the groove (606), and a cutting blade (607) is installed on the rear end surface of the electric push rod (605) through a blade seat.
6. The ripening expander for feed production according to claim 5, characterized in that: A motor E is installed below the vertical slot (602) through a motor cavity, and a short shaft E is fixedly connected to the output end of the motor E. The upper end surface of the short shaft E is fixedly connected to the lower end surface of the threaded rod (601), and the upper end surface of the threaded rod (601) is rotatably connected to the inner wall of the vertical slot (602) via a bearing.
7. The ripening expander for feed production according to claim 1, characterized in that: The detachable mechanism (12) comprises a movable plate (1202), wherein the movable plate (1202) is arranged on the lower end surface of the material discharging shell (7) via a transverse groove (1207), the strip groove (1203) is connected to the transverse groove (1207) via a spring (1201), a clamping block (1206) is installed on the opposite side of the two movable plates (1202), and strip grooves (1203) are arranged below the inner wall of the material discharging shell (7), and the strip grooves (1203) are arranged on the lower side of the inner wall of the material discharging shell (7). A strip plate (1204) is arranged on the inner side of the screen plate (11), the two ends of the screen plate (11) are fixedly connected to the outer surface of the strip plate (1204), the strip groove (1203) and the transverse groove (1207) are connected by a connecting groove, and a card groove (1205) is arranged on the opposite side of the two strip plates (1204), the card block (1206) passes through the connecting groove, and the card block (1206) is adapted to the card groove (1205).
Citation Information
Patent Citations
Expansion machine for feed processing
CN219308956U