Novel alcoholysis kettle modified filtering device

By designing a new type of alcohol decomposition kettle to transform the filter device, adopting a conical groove and annular square plate structure, combined with a motor-driven filter mechanism and a nozzle cleaning system, the problem of hardening of the rubber ball is solved, and automatic cleaning and efficiency improvement is achieved.

CN222804840UActive Publication Date: 2025-04-29YUNFU CHENBAO NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421409219.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-29
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

After the temperature of the existing alcohol calder filtration device decreases, the rubber ball becomes hard and difficult to clean. The entire square groove needs to be removed for cutting, which consumes a lot of manpower and material resources.

Method used

A new type of filtration device for modified alcohol disintegration kettle is designed, adopting a conical groove and annular square plate structure, combined with a motor-driven filter mechanism and a nozzle cleaning system, which can automatically clean the filter plate and micelles to avoid dismantling the square grooves.

Benefits of technology

It can clean the micelles without dismantling the square grooves, improve work efficiency and reduce manpower and material consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alcoholysis kettle filtering, and discloses a novel alcoholysis kettle transformation filtering device which comprises a conical groove, an annular square plate is fixedly connected to the periphery of the top of the outer side of the conical groove, a first groove is formed in the top of the annular square plate, and a cover plate is arranged on the upper side of the annular square plate. An asbestos sealing rope is fixedly connected to the bottom of the cover plate, a plurality of first bolts are rotatably connected to the periphery of the top of the cover plate at equal intervals, the bottom ends of the first bolts penetrate through the cover plate and are in threaded connection to the annular square plate, and a first circular groove is formed in the left side of the top of the cover plate; a hollow cylinder is fixedly connected into the first circular groove, and a circular ring bottom is fixed to the top end of the outer wall of the hollow cylinder. In the utility model, as the square groove is in the conical state, the micelles can be in a big-end-up shape after being hardened, so that the whole micelles can be directly taken out, the whole square groove does not need to be disassembled and cut, and time and labor are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of alcoholysis kettle filtration, in particular to a novel alcoholysis kettle transformation filtration device. Background Art

[0002] Alcoholysis kettle, also known as esterification kettle, is a kind of equipment used for esterification reaction. Esterification is an important chemical reaction, usually used to produce fatty acid methyl ester or other ester compounds. In the alcoholysis kettle, an alcohol reacts with an acid anhydride under the action of a catalyst to produce an ester and the corresponding acid.

[0003] By effectively removing by-products and impurities, the alcoholysis kettle filter device can reduce pollution to the environment, while also reducing the concentration of harmful substances in the working environment and improving the safety of the production process. By improving product purity and yield, the alcoholysis kettle filter device can reduce the number of subsequent treatments or re-treatments required, thereby reducing production costs.

[0004] When the existing alcoholysis kettle filtering device is used, a large number of gel lumps will appear in the filtering square trough after the material is pumped out. The only way to clean it is to open the square trough cover. As the temperature gets lower and lower, the gel lumps will gradually harden and become difficult to clean out. The entire square trough needs to be dismantled and taken to the machine repair room for cutting before the gel lumps can be cleaned out, which consumes a lot of manpower and material resources. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a novel alcoholysis kettle modification filtering device, which aims to improve the problem that a large number of gel lumps will appear in the filtering square trough in the prior art, and the only way to clean them is to open the square trough cover. As the temperature gets lower and lower, the gel lumps will gradually harden and become difficult to clean out. The entire square trough needs to be dismantled and taken to the machine repair room for cutting before the gel lumps can be cleaned out, which consumes a lot of manpower and material resources.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a novel alcoholysis kettle transformation filtering device, comprising a conical groove, an annular square plate is fixedly connected to the outer top of the conical groove, a first groove is provided on the top of the annular square plate, a cover plate is arranged on the upper side of the annular square plate, an asbestos sealing rope is fixedly connected to the bottom of the cover plate, a plurality of first bolts are equidistantly connected to the top of the cover plate, the bottom ends of the plurality of first bolts penetrate the cover plate and are threadedly connected to the annular square plate, a first circular groove is arranged on the left side of the top of the cover plate, a hollow cylinder is fixedly connected to the inside of the first circular groove, a circular bottom is fixed to the top of the outer wall of the hollow cylinder, a circular cover is arranged on the upper side of the circular bottom, a plurality of second bolts are equidistantly connected to the top of the circular cover, The bottom ends of the plurality of second bolts all pass through the annular cover and are rotatably connected to the bottom of the annular cover; a transparent cover is fixedly connected to the top of the annular cover; a second annular groove is provided on the right side of the top of the cover plate; a feed port is fixedly connected to the interior of the second annular groove; a discharge port is fixedly connected to the left side of the conical groove; a fixed annular ring is fixedly connected to one side of the outer wall of the feed port and the discharge port; a plurality of limiting holes are provided on one side of the two fixed annular rings; an L-shaped plate is fixedly connected to the left side of the interior of the conical groove; a filter plate is fixedly connected to the top end of the interior of the L-shaped plate; a plurality of filter holes are equidistantly provided on the left side of the filter plate; a filter mechanism is provided on the left side of the interior of the conical groove; the filter mechanism can filter the reactants in the conical groove (1) and can also clean the L-shaped plate and the filter plate.

[0007] As a further description of the above technical solution:

[0008] The filtering mechanism includes a first motor and a rotating belt, the first motor is fixedly connected to the middle and lower part of the left end of the front side of the conical groove, the output end of the first motor passes through the conical groove and is fixedly connected to the first threaded rod, the left end of the rear side of the conical groove is rotatably connected to the second threaded rod, the second threaded rod passes through the conical groove, the second threaded rod and the rear end of the first threaded rod are fixedly connected to a rotating wheel, the two rotating wheels are connected by a rotating belt, the outer walls of the first threaded rod and the second threaded rod are threadedly connected to moving blocks, and the bottoms of the two moving blocks are fixedly connected to hollow tubes , a plurality of nozzles are fixedly connected to adjacent sides of the two hollow tubes at equal intervals, a water tank is fixedly connected to the front side of the conical groove, a water pump is fixedly connected to the left side of the water tank, the output end of the water pump is connected to a water pipe, one end of the water pipe passes through the conical groove and is connected to the hollow tube, a second motor is fixedly connected to the right side of the conical groove, the output end of the second motor passes through the conical groove and is fixedly connected to a rotating rod, a plurality of stirring plates are fixedly connected to the outer wall of the rotating rod at equal intervals, a filter groove is opened on the right side of the L-shaped plate, and a filter screen is fixedly connected to the inside of the filter groove.

[0009] As a further description of the above technical solution:

[0010] A sliding groove is provided at the middle and lower part of the left front end of the conical groove, and the sliding groove is slidably connected with a pull-out plate.

[0011] As a further description of the above technical solution:

[0012] A switch is fixedly connected to the front side of the water tank, and the switch is electrically connected to the first motor and the water pump.

[0013] As a further description of the above technical solution:

[0014] A protective cover is arranged on the outer side of the switch, and the left side of the rear end of the protective cover is rotatably connected to the front side of the water tank.

[0015] As a further description of the above technical solution:

[0016] A handle is fixedly connected to the front side of the pull-out plate.

[0017] As a further description of the above technical solution:

[0018] A storage box is fixedly connected to the right side of the conical groove, and a rotating cover is rotatably connected to the top left end of the storage box.

[0019] As a further description of the above technical solution:

[0020] The bottom of the circular ring cover is fixedly connected with a rubber pad, and the bottom of the rubber pad is slidably connected with the circular ring bottom.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the second motor drives the rotating rod to rotate, so that the stirring plate rotates in the conical groove, so that the reactants can fully react, and water flows into the hollow tube through the water pump and is sprayed out through the nozzle. The hollow tube is driven to move by rotating the first threaded rod and the second threaded rod, so that the nozzle cleans the L-shaped plate and the filter plate. The staff does not need to disassemble the filter tank for cleaning, which improves work efficiency.

[0023] 2. In the utility model, the limit on the cover is canceled by rotating the first bolt, and the cover is opened to allow the remaining reactants in the conical groove to cool into a gel. Because the conical groove is large at the top and small at the bottom, it is convenient for workers to take it out, so there is no need to dismantle the entire square groove for cutting, which reduces time and labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of a novel alcoholysis kettle modification filtering device proposed in the utility model;

[0025] Figure 2This is a rear view of a novel alcoholysis kettle modification filtering device proposed by the utility model;

[0026] Figure 3 This is a partial structural disassembly diagram of a novel alcoholysis kettle modification filtering device proposed in the utility model;

[0027] Figure 4 This is a disassembled diagram of a conical tank of a novel alcoholysis kettle modified filtering device proposed in the utility model.

[0028] Legend:

[0029] 1. Conical groove; 2. Filter mechanism; 201. First motor; 202. First threaded rod; 203. Second threaded rod; 204. Rotating wheel; 205. Rotating belt; 206. Moving block; 207. Hollow pipe; 208. Sprinkler; 209. Water tank; 210. Water pump; 211. Water pipe; 212. Second motor; 213. Rotating rod; 214. Stirring plate; 215. Filter groove; 216. Filter net; 3. Annular square plate; 4. First groove; 5. Asbestos sealing rope; 6. , cover plate; 7, first bolt; 8, first circular groove; 9, hollow cylinder; 10, circular ring bottom; 11, circular ring cover; 12, second bolt; 13, transparent cover; 14, second circular groove; 15, feed inlet; 16, discharge outlet; 17, fixed circular ring; 18, limit hole; 19, L-shaped plate; 20, filter plate; 21, filter hole; 22, slide groove; 23, pull-out plate; 24, handle; 25, switch; 26, protective cover; 27, storage box; 28, rubber pad; 29, rotating cover. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a novel alcoholysis kettle modification filtering device, comprising a conical groove 1, an annular square plate 3 is fixedly connected to the outer top of the conical groove 1, a first groove 4 is provided on the top of the annular square plate 3, a cover plate 6 is provided on the upper side of the annular square plate 3, an asbestos sealing rope 5 is fixedly connected to the bottom of the cover plate 6, a plurality of first bolts 7 are equidistantly rotatably connected to the top of the cover plate 6, the bottom ends of the plurality of first bolts 7 all penetrate the cover plate 6 and are threadedly connected to the annular square plate 3, a first circular groove 8 is provided on the left side of the top of the cover plate 6, a hollow cylinder 9 is fixedly connected to the inside of the first circular groove 8, a circular bottom 10 is fixed to the top of the outer wall of the hollow cylinder 9, a circular cover 11 is provided on the upper side of the circular bottom 10, a plurality of second bolts 12 are equidistantly rotatably connected to the top of the circular cover 11, and the bottom ends of the plurality of second bolts 12 They all penetrate the circular ring cover 11 and are rotatably connected to the circular ring bottom 10. A transparent cover 13 is fixedly connected to the top of the circular ring cover 11. A second circular groove 14 is provided on the right side of the top of the cover plate 6. A feed port 15 is fixedly connected inside the second circular groove 14. A discharge port 16 is fixedly connected to the left side of the conical groove 1. A fixed circular ring 17 is fixedly connected to one side of the outer wall of the feed port 15 and the discharge port 16. A plurality of limiting holes 18 are provided on one side of the two fixed circular rings 17. An L-shaped plate 19 is fixedly connected to the left side of the conical groove 1. A filter plate 20 is fixedly connected to the top end of the L-shaped plate 19. A plurality of filter holes 21 are equidistantly provided on the left side of the filter plate 20. A filter mechanism 2 is provided on the left side of the conical groove 1. The filter mechanism 2 can filter the reactants in the conical groove 1 and can also clean the L-shaped plate 19 and the filter plate 20.

[0032] Specifically, the raw material is poured into the conical groove 1 from the feed port 15, filtered through the L-shaped plate 19 and the filter plate 20, and discharged from the discharge port 16. When the pressure inside the conical groove 1 is too high, the second bolt 12 is turned to open the annular cover 11 to release the pressure, and the plurality of first bolts 7 are turned to cancel the limit on the cover plate 6, and the inside of the conical groove 1 is cleaned. The asbestos sealing rope 5 and the first groove 4 make the annular square plate 3 and the cover plate 6 tighter to prevent leakage. Because the conical groove 1 is in a conical state, the rubber mass will become a large top and a small bottom shape after hardening, so that the whole rubber mass can be taken out directly without dismantling the entire square groove for cutting, thereby reducing time and labor.

[0033] Reference Figure 1 , Figure 2 and Figure 3The filtering mechanism 2 includes a first motor 201 and a rotating belt 205. The first motor 201 is fixedly connected to the middle and lower part of the left end of the front side of the conical groove 1. The output end of the first motor 201 passes through the conical groove 1 and is fixedly connected to the first threaded rod 202. The left end of the rear side of the conical groove 1 is rotatably connected to the second threaded rod 203. The second threaded rod 203 passes through the conical groove 1. The rear ends of the second threaded rod 203 and the first threaded rod 202 are fixedly connected to a rotating wheel 204. The two rotating wheels 204 are connected by a rotating belt 205. The outer walls of the first threaded rod 202 and the second threaded rod 203 are threadedly connected to moving blocks 206. The bottoms of the two moving blocks 206 are fixedly connected to hollow tubes 20 7. Multiple nozzles 208 are fixedly connected to adjacent sides of the two hollow tubes 207 at equal intervals. A water tank 209 is fixedly connected to the front side of the conical groove 1. A water pump 210 is fixedly connected to the left side of the water tank 209. The output end of the water pump 210 is connected to a water delivery pipe 211. One end of the water delivery pipe 211 passes through the conical groove 1 and is connected to the hollow tube 207. A second motor 212 is fixedly connected to the right side of the conical groove 1. The output end of the second motor 212 passes through the conical groove 1 and is fixedly connected to a rotating rod 213. Multiple stirring plates 214 are fixedly connected to the outer wall of the rotating rod 213 at equal intervals. A filter groove 215 is opened on the right side of the L-shaped plate 19. A filter screen 216 is fixedly connected to the inside of the filter groove 215.

[0034] Specifically, the filtering mechanism 2 can clean the L-shaped plate 19 and the filter plate 20, the rotating rod 213 rotates, the stirring plate 214 rotates to stir the reactants to make the reaction more complete, and the reactants enter the L-shaped plate 19 through the filtration of the filter net 216, the first motor 201 drives the first threaded rod 202 to rotate, and the second threaded rod 203 rotates therewith through the rotating wheel 204, and at the same time the moving block 206 moves the hollow tube 207 back and forth, at this time the water pump 210 flows the water in the water tank 209 into the hollow tube 207 through the water pipe 211, and at the same time sprays it out through the nozzle 208 for cleaning, so that the staff can clean the inside of the L-shaped plate 19 conveniently, and there is no need to disassemble the L-shaped plate 19 to improve work efficiency.

[0035] Reference Figure 1 and Figure 3 A slide groove 22 is provided at the middle and lower part of the left front end of the conical groove 1, a handle 24 is fixedly connected to the front side of the pull-out plate 23, and a storage box 27 is fixedly connected to the right side of the conical groove 1;

[0036] Specifically, the pull-out plate 23 is convenient for the staff to clean out the water after cleaning from the inside of the L-shaped plate 19, the handle 24 is convenient for the staff to pull the pull-out plate 23, and the storage box 27 allows the staff to put tools in to prevent loss.

[0037] Reference Figure 1 and Figure 2A switch 25 is fixedly connected to the front side of the water tank 209, and the switch 25 is electrically connected to the first motor 201 and the water pump 210. A protective cover 26 is arranged on the outer side of the switch 25, and the left side of the rear end of the protective cover 26 is rotatably connected to the front side of the water tank 209. A rubber pad 28 is fixedly connected to the bottom of the annular cover 11;

[0038] Specifically, the switch 25 can freely control whether the first motor 201 and the water pump 210 work or not, the protective cover 26 can prevent the switch 25 from being accidentally touched, and the rubber pad 28 can better seal.

[0039] Working principle: When using the new alcoholysis kettle to transform the filtering device, the raw material must first be poured into the conical groove 1 from the feed port 15, filtered through the L-shaped plate 19 and the filter plate 20, and discharged from the discharge port 16. When the pressure inside the conical groove 1 is too high, the second bolt 12 is turned to open the annular cover 11 to release the pressure. At this time, the first bolts 7 are turned to cancel the limit of the cover plate 6, and the inside of the conical groove 1 is cleaned;

[0040] And the second electric motor 212 rotates to drive the rotating rod 213 to rotate. At this time, the stirring plate 214 rotates to stir the reactants to make the reaction more complete. The reactants enter the L-shaped plate 19 through the filtration of the filter screen 216. When the L-shaped plate 19 and the filter plate 20 need to be cleaned, the switch 25 is turned on to allow the first motor 201 to drive the first threaded rod 202 to rotate, so that the second threaded rod 203 rotates through the rotating wheel 204. At the same time, the moving block 206 moves the hollow tube 207 back and forth. At this time, the water pump 210 flows the water in the water tank 209 into the hollow tube 207 through the water pipe 211, and sprays it out through the nozzle 208 for cleaning.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel alcoholysis kettle modification filtering device, comprising a conical tank (1), characterized in that: An annular square plate (3) is fixedly connected to the outer top of the conical groove (1) around the periphery, a first groove (4) is provided on the top of the annular square plate (3), a cover plate (6) is arranged on the upper side of the annular square plate (3), an asbestos sealing rope (5) is fixedly connected to the bottom of the cover plate (6), a plurality of first bolts (7) are equidistantly rotatably connected to the top of the cover plate (6) around the periphery, the bottom ends of the plurality of first bolts (7) all penetrate the cover plate (6) and are threadedly connected to the annular square plate (3), a first circular groove (8) is provided on the left side of the top of the cover plate (6), a hollow cylinder (9) is fixedly connected to the inside of the first circular groove (8), a circular bottom (10) is fixedly provided on the top of the outer wall of the hollow cylinder (9), a circular cover (11) is arranged on the upper side of the circular bottom (10), a plurality of second bolts (12) are equidistantly rotatably connected to the top of the circular cover (11), the bottom ends of the plurality of second bolts (12) all penetrate the circular cover (11), and the ) and is rotatably connected to the annular bottom (10); a transparent cover (13) is fixedly connected to the top of the annular cover (11); a second circular groove (14) is provided on the right side of the top of the cover plate (6); a feed port (15) is fixedly connected inside the second circular groove (14); a discharge port (16) is fixedly connected on the left side of the conical groove (1); a fixed circular ring (17) is fixedly connected to one side of the outer wall of the feed port (15) and the discharge port (16); a plurality of limiting holes (18) are provided on one side of the two fixed circular rings (17); an L-shaped plate (19) is fixedly connected to the left side of the interior of the conical groove (1); a filter plate (20) is fixedly connected to the top end of the interior of the L-shaped plate (19); a plurality of filter holes (21) are equidistantly provided on the left side of the filter plate (20); a filter mechanism (2) is provided on the left side of the interior of the conical groove (1); the filter mechanism (2) can filter the reactants in the conical groove (1).

2. A novel alcoholysis kettle transformation filtering device according to claim 1, characterized in that: The filtering mechanism (2) comprises a first motor (201) and a rotating belt (205), wherein the first motor (201) is fixedly connected to the middle and lower part of the left front end of the conical groove (1), the output end of the first motor (201) passes through the conical groove (1) and is fixedly connected to a first threaded rod (202), the left rear end of the conical groove (1) is rotatably connected to a second threaded rod (203), the second threaded rod (203) passes through the conical groove (1), the rear ends of the second threaded rod (203) and the first threaded rod (202) are fixedly connected to a rotating wheel (204), the two rotating wheels (204) are connected via a rotating belt (205), the outer walls of the first threaded rod (202) and the second threaded rod (203) are threadedly connected to a moving block (206), the bottoms of the two moving blocks (206) are fixedly connected to a hollow tube (207), A plurality of nozzles (208) are fixedly connected to adjacent sides of the two hollow tubes (207) at equal intervals; a water tank (209) is fixedly connected to the front side of the conical groove (1); a water pump (210) is fixedly connected to the left side of the water tank (209); an output end of the water pump (210) is connected to a water delivery pipe (211); one end of the water delivery pipe (211) passes through the conical groove (1) and is connected to the hollow tube (207); a second motor (212) is fixedly connected to the right side of the conical groove (1); an output end of the second motor (212) passes through the conical groove (1) and is fixedly connected to a rotating rod (213); a plurality of stirring plates (214) are fixedly connected to the outer wall of the rotating rod (213) at equal intervals; a filter groove (215) is provided on the right side of the L-shaped plate (19); a filter screen (216) is fixedly connected to the inside of the filter groove (215).

3. A novel alcoholysis kettle transformation filtering device according to claim 1, characterized in that: A sliding groove (22) is provided at the middle and lower part of the front left end of the conical groove (1), and a pull-out plate (23) is slidably connected to the sliding groove (22).

4. A novel alcoholysis kettle transformation filtering device according to claim 2, characterized in that: A switch (25) is fixedly connected to the front side of the water tank (209), and the switch (25) is electrically connected to the first motor (201) and the water pump (210).

5. A novel alcoholysis kettle transformation filtering device according to claim 4, characterized in that: A protective cover (26) is provided on the outside of the switch (25), and the left side of the rear end of the protective cover (26) is rotatably connected to the front side of the water tank (209).

6. A novel alcoholysis kettle transformation filtering device according to claim 3, characterized in that: A handle (24) is fixedly connected to the front side of the pull-out plate (23).

7. A novel alcoholysis kettle transformation filtering device according to claim 1, characterized in that: A storage box (27) is fixedly connected to the right side of the conical groove (1), and a rotating cover (29) is rotatably connected to the top left end of the storage box (27).

8. A novel alcoholysis kettle modification filtering device according to claim 1, characterized in that: The bottom of the circular ring cover (11) is fixedly connected with a rubber pad (28), and the bottom of the rubber pad (28) is slidably connected with the circular ring bottom (10).