Disassembling device for plastic welding defective products

By designing a disassembly device including ultrasonic welding head and clamping assembly, the problems of manual operation and easy damage to components in the prior art are solved when disassembling plastic welding defective products, and a fast and safe disassembly effect is achieved.

CN222805764UActive Publication Date: 2025-04-29XIAMEN RUNNER IND CORP
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Patent Information

Application Number
CN202421446087.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-29
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The prior art requires manual repeated knocking when disassembling plastic welding defective products, which is cumbersome and has low time efficiency, and is easy to damage internal components.

Method used

A disassembly device including a base, slide rail, clamping assembly, buffering mechanism and ultrasonic welding head is designed. Through the high-frequency vibration of the ultrasonic welding head and the clamping and buffering effect of the clamping assembly, the plastic welding defects are quickly disassembled.

Benefits of technology

It realizes rapid disassembly of plastic welding defective products, reduces the cumbersomeness and time of manual operation, and avoids damage to internal components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a disassembling device for plastic welding defective products, which comprises a base, a slide rail arranged on the base, two opposite clamping components slidably arranged on the slide rail, buffer mechanisms arranged on two sides of the clamping components, and an ultrasonic welding head arranged above the clamping components and connected with an ultrasonic device, the base can move in the vertical direction; through the arrangement of the ultrasonic welding head, welded poor plastic parts can be quickly broken and broken apart under high-frequency vibration; the quick clamp achieves quick clamping, positioning and dismounting of the to-be-dismounted plastic part, and the buffer mechanism provides clamping force for the clamping assembly and provides buffer force when the ultrasonic welding head downwards dismount the to-be-dismounted plastic part, so that the to-be-dismounted plastic part can be broken apart conveniently.
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Description

Technical Field

[0001] The utility model relates to a disassembling device for defective plastic welding products. Background Art

[0002] Plastic ultrasonic welding is an efficient thermoplastic plastic connection technology. It melts the plastic surface through the friction heat generated by high-frequency vibration, and realizes the rapid welding of two plastic parts. Although ultrasonic welding technology has many advantages, it still has some shortcomings in practical applications, especially for products with other parts inside the plastic parts. When there are problems such as loose welding, surface damage or internal stress, and insufficient waterproofing at the weld, it is necessary to disassemble the welded plastic parts to facilitate the recycling of plastic parts and the recycling of internal usable parts. However, the disassembly of poorly welded injection molded products currently requires manual repeated knocking and breaking of the injection molded products, which is tiring and time-consuming, and it is also easy to damage the internal components. Utility Model Content

[0003] In view of this, an object of the present invention is to provide a disassembly device for defective plastic welding products to solve the above problems.

[0004] The utility model adopts the following scheme:

[0005] The present application provides a disassembly device for defective plastic welding products, comprising a base, a slide rail arranged on the base, two clamping assemblies arranged opposite to each other and slidably on the slide rail, a buffer mechanism arranged on both sides of the clamping assemblies, and an ultrasonic welding head arranged above the clamping assemblies and connected to an ultrasonic device, which can be moved in a vertical direction for operation;

[0006] The clamping assembly is used to clamp and fix the plastic part to be disassembled; the buffer mechanism provides clamping force and buffer force for the clamping assembly; the ultrasonic welding head is used to act on the welding seam of the plastic part to be disassembled.

[0007] Furthermore, the clamping assembly includes a first seat body, a second seat body, a quick clamp, and a clamping piece; the first seat body and the second seat body can be slidably arranged on the slide rail; the clamping piece is connected to the first seat body; the quick clamp is connected to the second seat body to drive the clamping piece to move; and the second seat body is connected to the buffer mechanism.

[0008] Furthermore, a positioning block is included, which is arranged on one of the clamping members.

[0009] Furthermore, the clamping member is provided with a clamping groove adapted to the shape of the plastic member to be removed.

[0010] Furthermore, a third seat body is included, which is adjustably arranged on the second seat body along the axial direction of the slide rail; the quick clamp is arranged on the third seat body.

[0011] Furthermore, a sensor is included for stopping the operation of the welding head.

[0012] Furthermore, the sensor is a safety light barrier.

[0013] Furthermore, the working portion of the welding head is V-shaped.

[0014] Furthermore, the buffer mechanism includes a spring and / or an oil pressure buffer, which acts on the clamping assembly along the axial direction of the slide rail.

[0015] By adopting the above technical solution, the utility model can achieve the following technical effects:

[0016] 1. Through the setting of ultrasonic welding head, the defective plastic parts can be quickly broken and broken apart under high-frequency vibration;

[0017] 2. The quick clamp can realize the rapid clamping, positioning and removal of the plastic parts to be removed. The setting of the buffer mechanism not only provides clamping force for the clamping assembly, but also provides buffer force when the ultrasonic welding head removes the plastic parts to be removed downward, so that the plastic parts to be removed can be pried apart smoothly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of the structure of a disassembly device for defective plastic welding products according to an embodiment of the utility model;

[0020] Figure 2 This is a front structural schematic diagram of a disassembly device for defective plastic welding products according to an embodiment of the utility model;

[0021] Figure 3 This is a schematic diagram of a partially assembled structure of a disassembly device for plastic welding defective products according to an embodiment of the utility model;

[0022] Figure 4 yes Figure 1 Schematic diagram of the enlarged structure of B;

[0023] Icons: base 1, second base body 2, hydraulic buffer 3, spring 4, first base body 5, third base body 6, safety grating 7, quick clamp 8, clamping part 9, positioning block 10, ultrasonic welding head 11, slide rail 12, plastic part to be removed 13, ultrasonic device 14, first bottom plate 15, mounting seat 16, second bottom plate 17, side plate 18, mounting plate 19. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] Example

[0026] Combination Figures 1 to 4 As shown, this embodiment provides a disassembly device for defective plastic welding products, comprising a base 1, a slide rail 12 arranged on the base 1, two clamping assemblies arranged oppositely and slidably on the slide rail 12, a buffer mechanism arranged on both sides of the clamping assemblies, and an ultrasonic welding head 11 arranged above the clamping assemblies and connected to an ultrasonic device 14, which can be moved in a vertical direction;

[0027] The clamping assembly is used to clamp and fix the plastic part 13 to be removed; the buffer mechanism provides clamping force and buffer force for the clamping assembly; the ultrasonic welding head 11 is used to act on the welding seam of the plastic part 13 to be removed.

[0028] Specifically, Figure 3 and Figure 4As shown, in this embodiment, the base 1 includes a first bottom plate 15 and mounting seats 16 arranged on both sides of the first bottom plate 15, and the slide rail 12 is arranged on the first bottom plate. The clamping assembly includes a first base body 5, a second base body 2, a third base body 6, a quick clamp 8, a clamping piece 9 and a positioning block 10; the first base body 5 and the second base body 2 can be slidably arranged on the slide rail 12; the first base body 5 includes a second base plate 17, side plates 18 arranged on both sides of the second base plate 17, and a mounting plate 19 connected to the two side plates 18, and the clamping piece 9 is detachably connected to the mounting plate 19 and is arranged on one of the clamping pieces 9; the third base body 6 is adjustably arranged on the second base body 2 along the axial direction of the slide rail 12, and its adjustable method can be through the cooperation of bolts and multiple threaded holes or waist-shaped grooves to achieve the adjustable position of the third base body 6 relative to the second base body 2 to adapt to the plastic parts 13 to be disassembled of different sizes; the quick clamp 8 is arranged on the third base body 6, and a movable section thereof is connected to the mounting connection, which is used to drive the first base body 5 to move on the slide rail 12. The quick clamp 8 can realize the quick clamping, positioning and removal of the plastic part 13 to be removed.

[0029] In this embodiment, the buffer mechanism includes a spring 4 and an oil pressure buffer 3; the spring 4 is connected between the second seat body 2 and the mounting seat 16; the oil pressure buffer 3 is mounted on the mounting seat 16, and its movable end is connected to the second seat body 2. The spring 4 and the oil pressure buffer 3 of the buffer mechanism not only provide clamping force for the clamping assembly, but also provide buffering force when the ultrasonic welding head 11 is dismantling the plastic part 13 to be disassembled downward, so as to prevent the ultrasonic welding head 11 from being unable to press down the plastic part 13 to be disassembled, so that the plastic part 13 to be disassembled can be opened; in this embodiment, the operating part of the welding head is V-shaped, which can quickly break and open the defective plastic parts under high-frequency vibration. Safety gratings 7 are also provided on both sides of the base 1, which are used to receive action signals from operators to stop the operation of the ultrasonic welding head 11.

[0030] Preferably, the clamping member 9 is provided with a clamping groove adapted to the shape of the plastic member 13 to be removed, so as to better fit the plastic member 13 to be removed and further fix and limit the plastic member 13 to be removed.

[0031] The above are only preferred implementations of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions under the concept of the present utility model belong to the protection scope of the present utility model.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0034] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

Claims

1. A disassembly device for defective plastic welding products, characterized in that: It includes a base, a slide rail arranged on the base, two clamping assemblies arranged opposite to each other and slidably on the slide rail, a buffer mechanism arranged on both sides of the clamping assemblies, and an ultrasonic welding head arranged above the clamping assemblies and connected to an ultrasonic device, which can be moved in a vertical direction; The clamping assembly is used to clamp and fix the plastic part to be disassembled; the buffer mechanism provides clamping force and buffer force for the clamping assembly; the ultrasonic welding head is used to act on the welding seam of the plastic part to be disassembled.

2. The disassembly device for defective plastic welding products according to claim 1, characterized in that: The clamping assembly includes a first seat body, a second seat body, a quick clamp, and a clamping piece; the first seat body and the second seat body can be slidably arranged on the slide rail; the clamping piece is connected to the first seat body; the quick clamp is connected to the second seat body to drive the clamping piece to move; the second seat body is connected to the buffer mechanism.

3. The disassembly device for defective plastic welding products according to claim 2, characterized in that: Also included is a positioning block, which is arranged on one of the clamping members.

4. The disassembly device for defective plastic welding products according to claim 2, characterized in that: The clamping piece is provided with a clamping groove which matches the shape of the plastic piece to be removed.

5. The disassembly device for defective plastic welding products according to claim 2, characterized in that: The invention also comprises a third seat body which is adjustably arranged on the second seat body along the axial direction of the slide rail; the quick clamp is arranged on the third seat body.

6. The disassembly device for defective plastic welding products according to claim 1, characterized in that: A sensor is also included for stopping the operation of the welding head.

7. The disassembly device for defective plastic welding products according to claim 6, characterized in that: The sensor is a safety light barrier.

8. The disassembly device for defective plastic welding products according to claim 1, characterized in that: The working part of the welding head is V-shaped.

9. The disassembly device for defective plastic welding products according to claim 1, characterized in that: The buffer mechanism comprises a spring and / or an oil pressure buffer, which acts on the clamping assembly along the axial direction of the slide rail.