Curve mold opening mechanism for turbine rotor wax mold blade body mold block

By designing a curved mold opening mechanism for turbine rotor wax molds, the problems of complex mold structure and long processing time caused by the increase in the number of sliders in the prior art are solved, and the effects of simple structure, convenient operation and short processing cycle are achieved, which is suitable for a large number of promotions.

CN222806055UActive Publication Date: 2025-04-29XIANYANG BOLI MOLD MFG
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Patent Information

Application Number
CN202421604391.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-29
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

When pressing special turbine rotor wax molds, existing turbine rotor wax molds need to increase the number of sliders, resulting in complex mold structure, long processing time period, high cost and affecting efficiency.

Method used

A curved mold opening mechanism for the blade body block of the turbine rotor wax mold mold is designed. By providing arc-shaped sliding grooves and sliding columns on the flower disk, combining roller bearings and L-shaped guides, the curved movement of the slider is realized, and the slider is avoided from interfering with the turbine blade during the disengagement process.

Benefits of technology

Without increasing the number of sliders, this curved mold opening mechanism simplifies the mold structure, shortens the processing cycle, reduces costs, improves product consistency and shape stability, and is suitable for large-scale promotion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a curve mold opening mechanism for a turbine rotor wax mold blade body mold block, and belongs to the technical field of mold opening equipment. The center of the upper end of the bottom plate is provided with a material ejecting mechanism, the disc chuck is arranged at the upper end of the bottom plate and located on the periphery of the material ejecting mechanism, the lower model block is located at the upper end of the disc chuck, the bottom end of the lower model block is connected with the four corners of the bottom plate, and the mold opening assembly is arranged on the lower model block. When the curve mold opening mechanism is used, the sliding block is driven to move in the inclined direction while being separated, so that the sliding block is pulled out of a turbine product, interference between the sliding block and turbine blades in the sliding block separation process is avoided, and the curve mold opening mechanism has the advantages of being simple in structure, convenient to operate, low in cost and the like on the basis of not increasing the number of the sliding blocks. And moreover, pressed products are good in consistency, stable in shape and suitable for large-scale popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold opening equipment, in particular to a curved mold opening mechanism for a blade body block of a turbine rotor wax mold. Background Art

[0002] At present, turbine rotor wax molds are basically designed and manufactured according to the structure of the faceplate driving the slider. During the use of the mold, you only need to hold the mold opening handle and rotate it directly around the center of the circle, and the entire slider will open at the same time to complete the mold opening action. Then you can take out the product, which basically meets the above requirements.

[0003] The special turbine rotor wax mold also uses a disc-driven slider structure. Due to the special product, the slider cannot be molded along a straight line or arc trajectory. The original slider needs to be made into two pieces, and the mold can only be opened by sliding in different directions. However, this structure has obvious disadvantages, as follows:

[0004] The current structure requires doubling the number of original sliders when pressing special turbine rotors, which results in a complex mold structure, a long processing cycle, and high processing costs, thus affecting efficiency. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art and provide a curved mold opening mechanism for a blade body block of a turbine rotor wax mold.

[0006] The technical scheme of the utility model is: a curved mold opening mechanism for a blade body block of a turbine rotor wax mold, comprising a bottom plate with a material ejection mechanism at the center of the upper end, a faceplate arranged at the upper end of the bottom plate and located at the periphery of the material ejection mechanism, a lower mold block located at the upper end of the faceplate and connected to the four corners of the bottom plate at the bottom end, and a mold opening assembly arranged on the lower mold block;

[0007] The upper end of the faceplate is evenly provided with a plurality of arc-shaped sliding grooves along the circumferential direction, the side wall of the faceplate is provided with a faceplate handle extending to the outside, and the lower model block is provided with a plurality of sliding grooves distributed in a divergent shape, and a mounting groove is provided on one side of each sliding groove;

[0008] The mold opening assembly includes a slider arranged on the lower model block and corresponding to the sliding groove one by one, a fixed block connected to the outer wall of the slider through a rotating shaft, an L-shaped guide rail whose vertical section is arranged on the rotating shaft and connected to the fixed block and whose horizontal section is slidably connected to the sliding groove, a guide block arranged in the mounting groove and having a curved sliding groove at the upper end, a roller bearing arranged at the bottom end of the slider and slidably connected to the curved sliding groove, and a sliding column slidably connected to the arc-shaped sliding groove at the bottom end of the horizontal section of the L-shaped guide rail.

[0009] Furthermore, the four corners of the upper end of the lower model block are provided with mounting circular openings, a mounting guide sleeve is provided in the mounting circular opening, a guide rod is provided at the upper end of the mounting guide sleeve, a clamping block is provided at the upper end of the lower model block, and a through positioning opening corresponding to the guide rod is provided on the clamping block.

[0010] Note: When installing the clamping block, align the through positioning holes on the upper end of the clamping block with the corresponding guide rods one by one and position it to the upper end of the lower model block through the guide rods. The guide rods provide guidance and positioning for the installation of the lower model block to ensure accurate installation of the clamping block and avoid displacement of the clamping block during transportation.

[0011] Furthermore, the clamping block is penetrated by a plurality of fixing screw rods connected to the upper end of the lower mold block.

[0012] Note: After the clamping block is installed on the upper end of the lower mold block, fix the clamping block by fixing the screw rod to improve the compactness of the clamping block installation. When opening the mold, the clamping block can be removed by fixing the screw rod.

[0013] Furthermore, a soft rubber protective cover is provided on the faceplate handle and located outside the bottom plate and the lower model block.

[0014] Note: When the staff holds the faceplate handle, the soft rubber protective cover can prevent the hand from slipping, improve the touch of the faceplate handle, and increase the comfort of operation.

[0015] Furthermore, a clamping notch is provided at the bottom end of the faceplate, and one end of the faceplate handle is connected to the clamping notch by a bolt.

[0016] Note: Connect the faceplate and the faceplate handle with bolts to facilitate the disassembly and installation of the faceplate handle.

[0017] The working principle of the utility model is:

[0018] When opening the mold, the staff holds the faceplate handle and rotates it counterclockwise, while each sliding column slides outward in the corresponding arc-shaped sliding groove synchronously. At this time, the roller bearing slides along the curved groove, driving the corresponding slider to rotate around the rotation axis and move obliquely toward the L-shaped guide rail, so that each slider is detached from the turbine product, completing the mold opening action of the slider. After the mold opening is completed, take out the product, hold the faceplate handle and rotate it clockwise, each sliding column moves in the opposite direction in the corresponding arc-shaped sliding groove, and the corresponding slider rotates in the opposite direction around the rotation axis and moves away from the L-shaped guide rail, so that each slider closes with each other. During the closing process, each slider is reset to the mold closing position.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] When the curved mold opening mechanism of the utility model is used, the slider is disengaged and at the same time, it is driven to move in an inclined direction so that the slider is pulled out of the turbine product, thereby avoiding interference between the slider and the turbine blades during the slider disengagement process. This avoids the problem that the existing mold opening mechanism needs to double the number of sliders when pressing special turbine rotors, resulting in a complex mold structure and a long processing time cycle. The curved mold opening mechanism has the advantages of simple structure, easy operation, short processing cycle, and easy manufacturing and maintenance without increasing the number of sliders. The pressed products have good consistency and stable shape, and are suitable for large-scale promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the external structure of the utility model when the pressing block is not installed;

[0022] Figure 2 For the utility model Figure 1 A in the enlarged view;

[0023] Figure 3 This is a schematic diagram of the internal structure of the utility model when the pressing block is not installed;

[0024] Figure 4 This is a schematic diagram of the external structure of the compression block of the utility model when it is installed;

[0025] Figure 5 This is a bottom view of the compression block of the utility model when it is installed;

[0026] Among them, 1-bottom plate, 10-top material mechanism, 2-face plate, 20-arc sliding groove, 21-face plate handle, 210-soft rubber protective cover, 22-clamping notch, 3-lower model block, 30-sliding groove, 31-installation groove, 32-installation round mouth, 320-installation guide sleeve, 321-guide rod, 33-pressing block, 330-through positioning mouth, 331-fixing screw rod, 4-mold opening assembly, 40-slider, 41-fixed block, 410-rotating axis, 42-L-type guide rail, 420-sliding column, 43-guide block, 430-curved slide groove, 44-roller bearing. DETAILED DESCRIPTION

[0027] Example 1

[0028] like Figure 1 , 2 As shown in Figure 3, a curved mold opening mechanism for a blade body block of a turbine rotor wax mold, comprising a bottom plate 1 with a material ejection mechanism 10 at the center of the upper end, a face plate 2 disposed at the upper end of the bottom plate 1 and located at the periphery of the material ejection mechanism 10, a lower mold block 3 located at the upper end of the face plate 2 and connected to the four corners of the bottom plate 1 at the bottom end, and a mold opening assembly 4 disposed on the lower mold block 3;

[0029] The upper end of the faceplate 2 is evenly provided with 12 arc-shaped sliding grooves 20 along the circumferential direction, the side wall of the faceplate 2 is provided with a faceplate handle 21 extending to the outside, and the lower mold block 3 is provided with 12 sliding grooves 30 distributed in a divergent shape, and each sliding groove 30 is provided with a mounting groove 31 on one side;

[0030] The mold opening assembly 4 includes a slider 40 arranged on the lower mold block 3 and corresponding to the sliding groove 30 one by one, a fixed block 41 connected to the outer wall of the slider 40 through a rotating shaft 410, an L-shaped guide rail 42 whose vertical section is arranged on the rotating shaft 410 and connected to the fixed block 41 and whose horizontal section is slidably connected to the sliding groove 30, a guide block 43 arranged in the mounting groove 31 and whose upper end is provided with a curved slide groove 430, a roller bearing 44 arranged at the bottom end of the slider 40 and slidably connected to the curved slide groove 430, and a sliding column 420 slidably connected to the arc-shaped sliding groove 20 is provided at the bottom end of the horizontal section of the L-shaped guide rail 42;

[0031] like Figure 5 As shown, a soft rubber protective cover 210 is provided on the faceplate handle 21 and located outside the bottom plate 1 and the lower mold block 3;

[0032] A clamping notch 22 is provided at the bottom end of the faceplate 2, and one end of the faceplate handle 21 is connected to the clamping notch 22 by a bolt.

[0033] Example 2

[0034] This embodiment discloses a method for opening a curved mold of a blade body block of a turbine rotor wax mold. Based on the embodiment 1, a curved mold opening mechanism for a blade body block of a turbine rotor wax mold comprises the following steps:

[0035] When opening the mold, the staff holds the faceplate handle 21 and rotates it counterclockwise, and each sliding column 420 slides outward in the corresponding arc-shaped sliding groove 20 synchronously. At this time, the roller bearing 44 slides along the curved sliding groove 430, driving the corresponding slider 40 to rotate around the rotation axis 410, and tilting to move toward the L-shaped guide rail 42, so that each slider 40 is detached from the turbine product, completing the mold opening action of the slider 40. After the mold opening is completed, take out the product, hold the faceplate handle 21 and rotate it clockwise, each sliding column 420 moves in the opposite direction in the corresponding arc-shaped sliding groove 20, and the corresponding slider 40 rotates in the opposite direction around the rotation axis 410 and moves away from the L-shaped guide rail 42, so that each slider 40 is closed to each other. During the closing process, each slider 40 is reset to the mold closing position.

[0036] Example 3

[0037] The difference between this embodiment and embodiment 1 is that:

[0038] like Figure 1 , 4As shown, the four corners of the upper end of the lower model block 3 are provided with mounting circular openings 32, a mounting guide sleeve 320 is provided in the mounting circular opening 32, a guide rod 321 is provided at the upper end of the mounting guide sleeve 320, a pressing block 33 is provided at the upper end of the lower model block 3, and a through positioning opening 330 corresponding to the guide rod 321 is provided on the pressing block 33;

[0039] Two fixing screw rods 331 connected to the upper end of the lower mold block 3 are provided through the pressing block 33 .

[0040] Example 4

[0041] The difference between this embodiment and embodiment 2 is that:

[0042] When installing the clamping block 33, each through positioning opening 330 at the upper end of the clamping block 33 is matched with the corresponding guide rod 321 and positioned to the upper end of the lower model block 3 through the guide rod 321, and the guide rod 321 is used to provide guidance and positioning for the lower model block 3 during installation;

[0043] After the pressing block 33 is installed on the upper end of the lower mold block 3 , the pressing block 33 is fixed by fixing the screw rod 331 .

Claims

1. A curved mold opening mechanism for a blade body block of a turbine rotor wax mold, characterized in that: It comprises a bottom plate (1) with a material ejection mechanism (10) at the center of the upper end, a face plate (2) arranged at the upper end of the bottom plate (1) and located at the periphery of the material ejection mechanism (10), a lower mold block (3) located at the upper end of the face plate (2) and connected to the bottom end of the bottom plate (1) at four corners, and a mold opening component (4) arranged on the lower mold block (3); The upper end of the faceplate (2) is evenly provided with a plurality of arc-shaped sliding grooves (20) along the circumferential direction, the side wall of the faceplate (2) is provided with a faceplate handle (21) extending to the outside, and the lower mold block (3) is provided with a plurality of sliding grooves (30) distributed in a divergent shape, and a mounting groove (31) is provided on one side of each sliding groove (30); The mold opening assembly (4) comprises a slider (40) arranged on the lower mold block (3) and corresponding to the sliding groove (30) one by one, a fixed block (41) connected to the outer wall of the slider (40) through a rotating shaft (410), an L-shaped guide rail (42) whose vertical section is arranged on the rotating shaft (410) and connected to the fixed block (41) and whose horizontal section is slidably connected to the sliding groove (30), a guide block (43) arranged in the mounting groove (31) and whose upper end is provided with a curved sliding groove (430), and a roller bearing (44) arranged at the bottom end of the slider (40) and slidably connected to the curved sliding groove (430), and a sliding column (420) slidably connected to the arc-shaped sliding groove (20) is provided at the bottom end of the horizontal section of the L-shaped guide rail (42).

2. A curved mold opening mechanism for a blade body block of a turbine rotor wax mold as claimed in claim 1, characterized in that: The lower model block (3) is provided with mounting circular openings (32) at the four corners of the upper end, a mounting guide sleeve (320) is provided in the mounting circular opening (32), a guide rod (321) is provided at the upper end of the mounting guide sleeve (320), a clamping block (33) is provided at the upper end of the lower model block (3), and a through positioning opening (330) corresponding to the guide rod (321) is provided on the clamping block (33).

3. A curved mold opening mechanism for a blade body block of a turbine rotor wax mold as claimed in claim 2, characterized in that: The pressing block (33) is provided with a plurality of fixing screw rods (331) which are connected to the upper end of the lower mold block (3).

4. The curved mold opening mechanism for a blade body block of a turbine rotor wax mold according to claim 1, characterized in that: A soft rubber protective cover (210) is provided on the faceplate handle (21) and at an external position of the bottom plate (1) and the lower model block (3).

5. The curved mold opening mechanism for a blade body block of a turbine rotor wax mold according to claim 1, characterized in that: A clamping notch (22) is provided at the bottom end of the faceplate (2), and one end of the faceplate handle (21) is connected to the clamping notch (22) via a bolt.