Automatic tapping device with inspection mechanism

By designing an automatic tapping device with a test sending mechanism, and using cylinders and guide columns to drive the tooth rods and clamp plates for automatic clamping and unclipping, the problems of manual limit fixing and releasing in the prior art are solved, and the processing and detection efficiency is improved.

CN222806217UActive Publication Date: 2025-04-29PROSPERITY TECH (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202420665002.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-29
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

During the processing process, existing automatic tapping devices require staff to fix and lift the limit, resulting in waste of manpower and material resources and low processing and testing efficiency.

Method used

An automatic tapping device with a test sending mechanism is designed, using a cylinder to drive the tapping mechanism to slide up and down, and the guide column squeezes the tooth rod to automatically clamp and unclip the clamp plate, realizing automatic processing without manual limits.

Benefits of technology

It saves a lot of manpower and material resources, improves the overall processing and inspection efficiency, and realizes automatic limit fixation and release.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222806217U_ABST
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Abstract

The utility model discloses an automatic tapping device with an inspection mechanism, which relates to the field of automatic tapping, and comprises a workbench, a detection frame and a tapping frame are arranged at the top of the workbench, a driving assembly is mounted on the tapping frame, a tapping mechanism is arranged at the output end of the driving assembly, a guide pillar is mounted on one side of the tapping mechanism, and the guide pillar is mounted on the other side of the tapping mechanism. An inner groove is formed in the tapping frame, a toothed bar is arranged in the inner groove, a special-shaped gear is meshed with one side of the toothed bar, a rotating rod is installed on the outer wall of the special-shaped gear, and a clamping plate is connected to one end of the rotating rod. In the process that the air cylinder drives the tapping mechanism to move downwards, the guide column can extrude the toothed bar downwards, the clamping plate can be driven to rotate to automatically clamp a workpiece, the workpiece does not need to be manually limited in the tapping process in the process, the toothed bar is reset in the follow-up process that the tapping mechanism moves upwards, and the machining efficiency is improved. And the clamping plate can relieve the limiting work on the workpiece.
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Description

Technical Field

[0001] The utility model relates to the field of automatic tapping, in particular to an automatic tapping device with an inspection sending mechanism. Background Art

[0002] Tapping machine is a kind of mechanical processing equipment that processes internal threads, screws or threads on the inner side of holes of various parts with different specifications of through holes or blind holes, such as machine housings, equipment end faces, nuts, flanges, etc. Tapping machine is also called tapping machine, thread tapping machine, thread tapping machine, automatic tapping machine, etc.

[0003] The Chinese patent with announcement number CN219131018 U provides an automatic tapping device with an inspection mechanism. The motor can drive the rotating disk to rotate, and the processed workpiece can be rotated to the bottom of the inspection mechanism for inspection. At the same time, the new workpiece will be rotated to the bottom of the tapping machine for tapping processing. After the inspection of the previous workpiece is completed, the rotating disk is driven to rotate again, and the inspected workpiece can be rotated to the unloading disk for unloading processing. This operation is repeated, and the tapped workpiece can be automatically sent to the inspection mechanism for inspection.

[0004] To sum up, during the use of the above structure, the tapping mechanism requires the staff to limit and fix the workpiece to be processed during the processing, and then the workpiece is inspected by the detection mechanism after the tapping is completed. The staff then releases the limit on the product by the limiting mechanism. This process wastes too much manpower and material resources, and reduces the overall processing and detection efficiency. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide an automatic tapping device with an inspection mechanism to solve the technical problem that the tapping mechanism requires workers to limit and fix the workpiece to be processed during the processing, and the workers are required to release the limit of the product by the limiting mechanism later, which wastes too much manpower and material resources and reduces the overall processing and inspection efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic tapping device with an inspection mechanism, comprising a workbench, a detection frame and a tapping frame are arranged on the top of the workbench, and a detection mechanism is installed in the detection frame, a driving assembly is installed on the tapping frame, the output end of the driving assembly passes through the tapping frame and is connected with the tapping mechanism, a guide column is installed on one side of the tapping mechanism, and the guide column is L-shaped, an inner groove for the guide column to slide up and down is opened in the tapping frame, a gear rod is symmetrically and elastically arranged in the inner groove, and a special-shaped gear is meshed on one side of the gear rod, a rotating rod is installed on the outer wall of the special-shaped gear, and a clamping plate is connected to one end of the rotating rod, a turntable is rotatably arranged on the top of the workbench, and an array of mounting disks are evenly arranged on the top of the turntable.

[0007] By adopting the above technical solution, when the cylinder drives the tapping mechanism to move downward, the guide column will squeeze the gear rod downward, causing the gear rod to move to both sides. In this process, the clamping plate will be driven to rotate to automatically clamp the workpiece. In this process, there is no need for manual limitation of the workpiece during the tapping process. After the subsequent tapping is completed, the gear rod will be reset during the upward movement of the tapping mechanism, so that the clamping plate will release the limitation on the workpiece. This process saves a lot of manpower and material resources and speeds up the subsequent overall processing and inspection efficiency.

[0008] The utility model is further configured that the driving component is a cylinder, and the cylinder is used to drive the tapping mechanism at the output end to slide up and down.

[0009] By adopting the above technical solution, the tapping mechanism can be driven to slide up and down by the action of the cylinder to perform tapping on the workpiece, which helps to speed up the overall processing efficiency.

[0010] The utility model is further configured that the contact ends of the guide pillar and the gear rod are both configured in an arc shape.

[0011] By adopting the above technical solution, when the tapping mechanism is driven to slide downward by the action of the cylinder, the guide column on the side wall will also slide downward along with the tapping mechanism. Since the contact surface between one end of the guide column and one end of the gear rod is both arc-shaped, it is convenient to squeeze the gear rod during the sliding process, so that the gear rod slides to both sides, thereby improving the overall adjustment stability of the device.

[0012] The utility model is further configured that the tapping mechanism includes a tapping motor and a tapping head, one end of the cylinder is connected to the tapping motor, and the output end of the tapping motor is connected to the tapping head.

[0013] By adopting the above technical solution, when the cylinder drives the tapping mechanism to slide downward, the tapping motor will drive the tapping head to rotate rapidly, so as to tap the workpiece while moving downward, and subsequently rely on the tapping motor to facilitate the tapping head to slide out of the workpiece.

[0014] The utility model is further configured that a stepper motor is arranged at the bottom of the workbench, and a turntable is connected to the output end of the stepper motor.

[0015] By adopting the above technical solution, the turntable can be driven to rotate at a certain power under the action of the stepping motor, ensuring that the installation disk is moved to the designated area each time it is rotated.

[0016] The utility model is further configured that a compression spring is arranged at the gear rod in the inner groove, and the other end of the compression spring is connected to the gear rod.

[0017] By adopting the above technical solution, when the guide column slides downward to drive the gear rod to move to both sides, the compression spring itself will be in a compressed state. Then, after the guide column slides out, the limiting squeezing work on the gear rod is released. At this time, relying on the restoring force of the compression spring itself, the gear rod is reset and slid, thereby driving the special-shaped gear to reset and rotate.

[0018] The utility model is further configured that the clamping plate and the rotating rod are detachably connected, and a protective cover is installed on the inner wall of the clamping plate.

[0019] By adopting the above technical solution, the detachable setting makes it easy for the staff to replace the clamping plate and adjust the clamping plate according to actual conditions. At the same time, the protective cover on the inner wall of the clamping plate can protect the workpiece during clamping to prevent damage to the outer wall of the workpiece during the clamping process.

[0020] The utility model is further configured such that the inner wall of the installation plate is configured to be smooth.

[0021] By adopting the above technical solution, the smooth setting makes it easier for workers to take out the workpieces in the installation tray, further improving the overall processing and inspection efficiency.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] The utility model places the workpiece to be processed and inspected in a mounting plate, and drives the stepper motor to rotate and move it to different positions for processing and inspection. In this process, processing operations can be carried out while inspection is being performed, thereby improving the overall processing and inspection efficiency of the device. At the same time, in the process in which the cylinder drives the tapping mechanism to move downward, the guide column will squeeze the gear rod downward, causing the gear rod to move to both sides, and in this process, the clamping plate will be driven to rotate to automatically clamp the workpiece. In this process, there is no need for manual limit operation during the tapping process, and after the subsequent tapping is completed, the gear rod is reset during the upward movement of the tapping mechanism, so that the clamping plate will release the limit work on the workpiece, thereby saving a lot of manpower and material resources in the process, and accelerating the subsequent overall processing and inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional diagram of the utility model;

[0025] Figure 2 It is a schematic diagram of the tapping mechanism structure of the utility model;

[0026] Figure 3 For this utility model Figure 2 A magnified view of middle;

[0027] Figure 4 It is a sectional view of the tapping frame of the utility model.

[0028] In the figure: 1. workbench; 2. detection frame; 3. tapping frame; 4. turntable; 5. stepper motor; 6. mounting plate; 7. cylinder; 8. tapping mechanism; 9. clamping plate; 10. rotating rod; 11. guide column; 12. inner groove; 13. special-shaped gear; 14. gear rod; 15. compression spring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0030] The following describes an embodiment of the utility model based on its overall structure.

[0031] Embodiment 1

[0032] An automatic tapping device with a testing mechanism, such as Figure 1-Figure 4As shown, it includes a workbench 1, a detection frame 2, a tapping frame 3, a tapping mechanism 8, a transmission mechanism and a clamping mechanism. A stepper motor 5 is arranged at the bottom of the workbench 1, and a turntable 4 is connected to the output end of the stepper motor 5. At the same time, an array of mounting disks 6 are evenly arranged on the top of the workbench 1 at the top of the turntable 4. The turntable 4 can be driven to rotate according to a certain power by the stepper motor 5 to ensure that the mounting disk 6 is moved to the designated area each time it is rotated. First, the staff places the workpiece to be processed in the mounting disk 6, and then rotates it to the bottom of the tapping mechanism 8 by the stepper motor 5. Since a cylinder 7 is installed on the tapping frame 3, and the output end of the cylinder 7 passes through the tapping frame 3 and is connected to the tapping mechanism 8, a guide column 11 is installed on one side of the tapping mechanism 8, and the guide column 11 is arranged in an L shape as a whole, so the tapping mechanism 8 can be driven up and down by the cylinder 7. When the toothed wheel 14 is moved downwards, the toothed wheel 14 is moved to the left and right sides of the toothed wheel 14, and the toothed wheel 14 is engaged with the toothed wheel 13. When the toothed wheel 14 is moved downwards, the toothed wheel 14 is engaged with the toothed wheel 13, and the toothed wheel 13 is engaged with the toothed wheel 14. When the toothed wheel 14 is moved downwards, the toothed wheel 14 is engaged with the toothed wheel 13, and the toothed wheel 13 is engaged with the toothed wheel 13 ...

[0033] See also Figure 2 The tapping mechanism 8 includes a tapping motor and a tapping head. One end of the cylinder 7 is connected to the tapping motor, and the output end of the tapping motor is connected to the tapping head. When the cylinder 7 drives the tapping mechanism 8 to slide downward, the tapping motor will drive the tapping head to rotate rapidly, thereby achieving tapping of the workpiece while moving downward. At the same time, the tapping motor will facilitate the tapping head to slide out of the workpiece later.

[0034] See also Figure 4 A compression spring 15 is provided at the gear rod 14 in the inner groove 12, and the other end of the compression spring 15 is connected to the gear rod 14. When the guide column 11 slides downward to drive the gear rod 14 to move to both sides, the compression spring 15 itself will be in a compressed state. Then, after the guide column 11 slides out, the limiting and squeezing work on the gear rod 14 is released. At this time, relying on the restoring force of the compression spring 15 itself, the gear rod 14 is reset and slid, thereby driving the special-shaped gear 13 to reset and rotate.

[0035] Embodiment 2

[0036] like Figure 4 An automatic tapping device with an inspection mechanism is shown, and its overall structure is similar to that of the first embodiment, wherein the contact ends of the guide column 11 and the gear rod 14 are both arranged in an arc shape. When the tapping mechanism 8 is driven to slide downward by the action of the cylinder 7, the guide column 11 on its side wall will also slide downward with the tapping mechanism 8. Since the contact surfaces between one end of the guide column 11 and one end of the gear rod 14 are both arranged in an arc shape, it is convenient to squeeze the gear rod 14 during the sliding process, so that the gear rod 14 slides to both sides, thereby improving the stability of the overall adjustment of the device.

[0037] The working principle of the utility model is as follows: when in use, the staff places the workpiece to be processed in the mounting disk 6, and then drives the turntable 4 to rotate under the action of the stepper motor 5, thereby driving the workpiece in the mounting disk 6 to rotate and move it to different processing areas. In this process, tapping can be carried out while detecting, and when the tapping mechanism 8 moves downward, it will drive the guide column 11 to slide downward, so that the gear rod 14 slides to both sides. In this process, the gear rod 14 will drive the special-shaped gear 13 to rotate, so that the rotating rod 10 drives the clamping plate 9 to rotate, and the workpiece in the mounting disk 6 is limited. In this process, no manual limiting is required, and the limit can be automatically released after the subsequent tapping is completed. In this process, a lot of manpower and material resources are saved, and the subsequent overall processing and detection efficiency is accelerated.

[0038] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. An automatic tapping device with an inspection mechanism, comprising a workbench (1), a detection frame (2) and a tapping frame (3) being arranged on the top of the workbench (1), and an inspection mechanism being installed in the inspection frame (2), characterized in that: A driving assembly is installed on the tapping frame (3), and the output end of the driving assembly passes through the tapping frame (3) and is connected to a tapping mechanism (8). A guide column (11) is installed on one side of the tapping mechanism (8), and the guide column (11) is arranged in an L shape. An inner groove (12) for the guide column (11) to slide up and down is provided in the tapping frame (3), and a gear rod (14) is symmetrically and elastically arranged in the inner groove (12), and a special-shaped gear (13) is meshed on one side of the gear rod (14), a rotating rod (10) is installed on the outer wall of the special-shaped gear (13), and a clamping plate (9) is connected to one end of the rotating rod (10), and a rotating disk (4) is rotatably arranged on the top of the workbench (1), and an array of mounting disks (6) are evenly arranged on the top of the rotating disk (4).

2. The automatic tapping device with inspection mechanism according to claim 1, characterized in that: The driving component is a cylinder (7), and the cylinder (7) is used to drive the tapping mechanism (8) at the output end to slide up and down.

3. The automatic tapping device with inspection mechanism according to claim 1, characterized in that: The contact ends of the guide column (11) and the gear rod (14) are both arranged in an arc shape.

4. The automatic tapping device with inspection mechanism according to claim 2, characterized in that: The tapping mechanism (8) comprises a tapping motor and a tapping head; one end of the cylinder (7) is connected to the tapping motor, and the output end of the tapping motor is connected to the tapping head.

5. The automatic tapping device with inspection mechanism according to claim 1, characterized in that: A stepper motor (5) is arranged at the bottom of the workbench (1), and a turntable (4) is connected to the output end of the stepper motor (5).

6. The automatic tapping device with inspection mechanism according to claim 1, characterized in that: A compression spring (15) is provided in the inner groove (12) at the position of the gear rod (14), and the other end of the compression spring (15) is connected to the gear rod (14).

7. The automatic tapping device with inspection sending mechanism according to claim 1, characterized in that: The clamping plate (9) and the rotating rod (10) are detachably connected, and a protective cover is installed on the inner wall of the clamping plate (9).

8. The automatic tapping device with inspection mechanism according to claim 1, characterized in that: The inner wall of the installation plate (6) is arranged to be smooth.

Citation Information

Patent Citations

  • Automatic tapping device with inspection mechanism

    CN219131018U